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Page 5

SERIES 28HE STEAM BOILER INSTALLATION AND OPERATION INSTRUCTIONS

The 28HE is designed for pressurized operation with a 
maximum back pressure of 

0.10 in

2.54 mm

 WC before 

the smoke hood slide damper. If the vent confi guration 
results in a back pressure greater than this, the burner 
capacity may have to be verifi ed. Contact the Smith 
Technical Service Department to verify the burner 
capacity. 

The chimney must be able to provide 0.10 in. WC at 
the boiler outlet. If the chimney is 50 ft. or taller it may 
produce excessive draft (appox. - 0.25 in. WC) and a 
barometric draft regulator may be needed.

When more than one appliance is connected to the 
same chimney fl ue the fl ue must be large enough to 
safely vent the combined output of all the appliances.

WARNING: If an appliance using any type of 
a mechanical draft system operating under 
positive pressure is connected to a chimney 
fl ue, never connect a Category I appliance to this 
fl ue. Doing so can result in the accumulation 
of carbon monoxide which can cause severe 
personal injury or death!

Chimney Inspection & Sizing

If this boiler will be connected to a masonry chimney, a 
thorough inspection of the chimney must be performed. 
Ensure that the chimney is clean, properly constructed, 
lined and properly sized, see Figure 2. Table 2 lists the 
equivalent breeching and fl ue sizes required for the 
28HE boilers.

Table 2 - Equivalent Breeching & Chimney Size

  Boiler Model 

Breeching Size  

Chimney Size 

    

 in 

  

 

mm

  

in

  

mm

 28HE-4 

10

 

 

 254

 

10

 

254

 28HE-5 

10

 

 

 254

 

10

 

254

 28HE-6 

10

  

 

254

 

10

 

254

 28HE-7 

12

 

  305

 

12

 

305

 28HE-8 

12

 

 

 305

 

12

 

305

 28HE-9 

14

  

 

356

 

14

 

356

 28HE-10 

14

 

  356

 

14

 

356

 28HE-11 

14

 

  356

 

14

 

356

 28HE-12 

14

 

  356

 

14

 

356

 28HE-13 

14

 

  356

 

14

 

356

 28HE-14 

16

 

 

 406

 

16

 

406

 28HE-15 

16

 

  406

 

16

 

406

 28HE-16 

16

  

 

406

 

16

 

406

 28HE-17 

18

 

  406

 

18

 

406

 28HE-18 

18

 

  457

 

18

 

457

Note:  These sizes are based on a 20 foot chimney height.

Figure 2- Vertical Venting

Summary of Contents for 28HE Series

Page 1: ...any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a phone outside of the building Follow the gas supplier s instructions I...

Page 2: ...llation must be in accordance with the requirements of CAN CGA B149 1 or 2 Installation Code for Gas Burning Appliances and Equipment In the Commonwealth of Massachusetts the installation of a gas bur...

Page 3: ...re or improper burner operation will occur NOTE Forced make up air supplied to the boiler room must be approved by the local authorities A minimum of 30 ft3 GAL 0 22 m3 L for oil or 20 ft3 100 MBH The...

Page 4: ...the equipment in the enclosure When ducts are used they must have the same cross sectional area as the free area of the opening to which they connect When calculating the free area necessary to meet...

Page 5: ...g under positive pressure is connected to a chimney flue never connect a Category I appliance to this flue Doing so can result in the accumulation of carbon monoxide which can cause severe personal in...

Page 6: ...Never modify or alter any part of the boiler s smoke hood This includes the removal or alteration of any baffles Never install a vent pipe of a diameter different than that of the boiler smoke hood ou...

Page 7: ...r gas burning appliance to their previous condition of use Une fois qu il a t d termin selon la m tode indiqu e cidessus que chaque appareil raccord au syst me d vacuation est mis l air libre de fa or...

Page 8: ...e to comply with this warning may result in property damage severe personal injury or death 1 Plug all openings in the boiler and fill it with water 2 Bleed any air off through one of the top tappings...

Page 9: ...ting thread and washer on one end only Torque the draw rods from the end with anti seize and washer Follow the steps as described below Do not completely tighten one side gradually work each side usin...

Page 10: ...1 2 in rope that s sticking out around the cleanout opening flush with the castings to insure an air tight seal see Figure 5 3 Install the cleanout cover bolts from the baffled side of the cleanout c...

Page 11: ...expansion pin item 7 through the hinge bosses to secure the door to the cover 3 Insert the hex bolt item 6 through the hole in the observation port cover 4 Install the spring nut and knob items 3 2 1...

Page 12: ...mokehood Installation Figure 11 1 Screw the four 5 16 18 x 1 1 2 in studs into the tapped holes around the smokehood opening in the back section 2 Apply smokehood insulation tape to smokehood 3 Place...

Page 13: ...arrangement for multiple heaters Burner Mounting 1 Clean the burner mounting flange to remove any rust or debris 2 Install the four 3 8 in x 1 1 4 in studs into the tapped holes in the burner mountin...

Page 14: ...f the ANSI ASME Boiler and Pressure Vessel Code Section IV Also ANSI ASME CSD 1 Standard for Controls and Safety Devices for Automatically Fired Boilers where required All applicable local codes and o...

Page 15: ...ty of water level controls are available for the 28HE The water column piping needed to properly mount each control is available from Smith Figure 18 shows a typical water column piping arrangement Th...

Page 16: ...20 3 10 7 40 5 102 386 28HE S 11 2776 810 5 9 22 5 11 9 45 1 113 428 28HE S 12 3040 888 6 5 24 7 13 0 49 2 124 469 28HE S 13 3304 966 7 1 26 8 14 2 53 8 135 511 28HE S 14 3567 1044 7 7 29 0 15 3 57 9...

Page 17: ...e 17 SERIES 28HE STEAM BOILER INSTALLATION AND OPERATION INSTRUCTIONS Figure 23 Typical Steam Piping Gravity Return for Multiple Boilers Figure 24 Typical Steam Piping Pumped Return for Multiple Boile...

Page 18: ...be made in accordance with the latest revision of ANSI Z223 1 NFPA 54 Install 3 in nipples into the two 3 in NPT lower tappings in the front section and install ball valves so the boiler can be blown...

Page 19: ...ted combustion analyzer WARNING Never use an open flame to test for gas leaks Always use an approved leak detection method Failure to comply with this warning can cause extensive property damage sever...

Page 20: ...ove the bottom heat transfer rod from each flue 3 Replace the cleanout covers and fire the boiler for at least 15 minutes 4 Check the flue temperature If it s greater than 320 F 160 C reseal the clean...

Page 21: ...ansfer rods in the correct order Figure 7 9 Inspect the cleanout cover insulation and rope seal If damaged or deteriorated replace them 10 Install the clean out covers and reseal them with a silicone...

Page 22: ...Page 22 SERIES 28HE STEAM BOILER INSTALLATION AND OPERATION INSTRUCTIONS Figure 26 Boiler Assembly...

Page 23: ...Steam Safety Valve 15 lb 61986 1 1 1 1 1 3 Steam Safety Valve 15 lb 61987 1 19 Back Section 01 3700 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NS Steam Blank Flange Back 70 1223 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 In...

Page 24: ...es or chimney escaping into the living space Flames coming out around the appliance Yellow colored flames in the appliance Stale or smelly air The presence of soot or carbon in or around the appliance...

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