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SY3000*-OMJ0003-A 

-6- 

 

 

 

 

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SY

SY

SY

SY

    

Series

Series

Series

Series

 

SY

SY

SY

SY3000

3000

3000

3000・

・5000

5000

5000

5000・

・7000

7000

7000

7000     Series

Series

Series

Series

 

5 Port Solenoid Valve

Precautions

    

Be sure to read before handing.

 

Tightening torque for piping 

Connection threads 

  Proper tightening torque N

1/8 

7 to 9 

1/4 

12 to 14 

3/8 

22 to 24 

1/2 

28 to 30 

3/4 

28 to 30 

36 to 38 

11/4 

40 to 42 

11/2 

48 to 50 

48 to 50 

 

Wiring 

 

Caution

Caution

Caution

Caution    

Polarity   

When  connecting  power  to  a  DC  specification  solenoid  valve 

equipped  with  (indicator  light)  surge  voltage  suppressor,  confirm 

whether or not there is polarity. If there is polarity, take note of the 

following points. 

Without built-in diode to protect polarity,: 

If a mistake is made, regarding polarity, the diode in the valve, the 

control device switching element or power supply equipment, etc., 

may burn out. 

With diode to protect polarity: 

If  a  mistake  is  made  regarding  polarity,  it  will  not  be  possible  to 

switch the valve.         

Applied voltage 

When  electric  power  is  connected  to  a  solenoid  valve,  be 

careful to apply the proper voltage. Improper voltage may cause 

malfunction or burn out the coil.

 

Confirm the connections. 

After  completing  the  wiring,  confirm  that  the  connections  are 

correct.

 

Lubrication 

 

Caution

Caution

Caution

Caution    

 

  

 

Lubrication 

1)

The  valve  has  been  lubricated for  life  at the  factory,  and  does  not 

require any further lubrication.

 

2)In  the  event  that  it  is  lubricated,  use  class  1  turbine  oil  (without 

additives), ISO VG32. 

    However,  once  lubrication  is  applied  it  must  be  continued,  as  loss 

of the original lubricant may lead to malfunction. 

    Contact  SMC  regarding  class  2  turbine  oil  (with  additives),  ISO 

VG32. 

 

 

  

 

Screwing in 

When connecting fittings to valves, tighten as indicated below.

 

  

 

1) M3, M5 types 

1.  When  using  SMC  fitting,  follow  the  guidelines  below.  After 

tightening by hand, tighten an additional 1/4 (M3), 1/6 (M5) turn 

with  a  tightening  tool.  However,  if  miniature  fittings  are  used, 

tighten  an  additional  1/4  turn  with  a  tightening  tool  after 

tightening  by  hand.  For  fittings  with  gaskets  with  gaskets  in  2 

locations,  e.g.,  universal  elbow  or  universal  tee,  tighten  an 

additional 1/2 turn.   

Note)  If  fittings  are  over-tightened,  air  leakage  may  result  due  to 

breaking  of  fitting  threads  or  deformation  of  the  gaskets. 

However,  if  fittings  are  not tightened  sufficiently, loosening  of 

the threads and air leakage and may occur. 

    2.  When  fittings  other  than  SMC  fittings  are  used,  follow  the 

instructions of the respective fitting manufacturer.   

2) For threads 

      Fasten with the proper tightening torques as shown below.

 

Air source 

    

Warning

Warning

Warning

Warning    

 

 

  

 

Use clean air 

Do  not  use  compressed  air  which  contains  chemicals,  synthetic 
oils containing organic solvents, salts or corrosive gases, etc., as 
this can cause damage or malfunction.

 

Piping 

 

Caution

Caution

Caution

Caution    

 

  

 

Connection of piping to products

 

 

  

 

When connecting piping to a product, refer to its instruction manual 

to avoid mistakes regarding the supply port, etc.

 

 

Summary of Contents for SY 5000 Series: SY7000 Series

Page 1: ...Doc No SY3000 OMJ0003 A Solenoid Valve PRODUCT NAME SY3000 5000 7000 9000 Series Pilot Valve V100 MODEL Series...

Page 2: ...ents Safety Instructions 2 3 Precautions on Design 4 Selection 4 5 Mounting 5 Piping 6 Wiring 6 Lubrication 6 Air Supply 6 7 Operating Environment 7 Maintenance 7 Specific Product Precautions 8 31 Tro...

Page 3: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectl...

Page 4: ...ibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product...

Page 5: ...ection depending on the switching position of a valve Implement countermeasures not to occur any danger by the actuator s operation About ventilation When it is used inside a sealed control panel etc...

Page 6: ...the pressure drop caused by the air blowing can have an effect on the internal pilot type valves Moreover when compressed air within the pressure range of the established specifications is supplied t...

Page 7: ...ne oil without additives ISO VG32 However once lubrication is applied it must be continued as loss of the original lubricant may lead to malfunction Contact SMC regarding class 2 turbine oil with addi...

Page 8: ...lfunction or damage of machinery or equipment may occur Equipment removal and supply exhaust of compressed air When eqipment is removed first confirm that measures that measures are in place to preven...

Page 9: ...is not turned it can be operated the same way as the non locking type When operating the locking type D with a screw driver turn it gently using a watchmarkers screw driver Torque Less than 0 1N m Ca...

Page 10: ...wires does not interfere with the socket contact part Contact SMC for a special crimping tool 3 Connection Disconnection of Socket with lead Wire 1 Connection Insert a socket into the square hole Ind...

Page 11: ......

Page 12: ...the entry direction After separating the terminal block and housing the cord entry can be changed by attaching the housing in the desired direction 4 directions at 90 intervals When equipped with a li...

Page 13: ...ver do not allow contact with cutting oil etc SY300 SY3000 Series How to Use DIN Terminal Connector Caution Connector Assembly With Cover How to Order Caution DIN connector Part No SMC can provide a D...

Page 14: ...IN rail used with Series SY9000 is stronger than that used with Series SY3000 and SY5000 Use this exclusive DIN rail with Series SY9000 Furthermore if using a DIN rail other than that supplied by SMC...

Page 15: ...ther pipe fittings may interfere with each other depending on their type and size Dimensions should be confirmed in a pipe fitting cataloge before they are used One touch Fittings M8 Connector 1 M8 co...

Page 16: ...ws How to order 1 To order solenoid valve and connector cable at the same time Connector cable will be included in the shipment of the solenoid valve Caution Pilot valves in this series are improved t...

Page 17: ...SY3000 OMJ0003 A 16 DIN Rail Dimensions Weight Specific Product Precautions 9 Be sure to read before handing DIN Rail Dimensions Weight...

Page 18: ...SY3000 OMJ0003 A 17 Specific Product Precautions 10 Be sure to read before handing Interface Regulator How to Order Interface Regulator...

Page 19: ...SY3000 OMJ0003 A 18 Specific Product Precautions 11 Be sure to read before handing Flow Characteristics Conditions Inlet pressure 0 7 MPa when 2 position solenoid valve is mounted...

Page 20: ...SY3000 OMJ0003 A 19 Specific Product Precautions 12 Be sure to read before handing 14...

Page 21: ...SY3000 OMJ0003 A 20 Specific Product Precautions 13 Be sure to read before handing 14...

Page 22: ...SY3000 OMJ0003 A 21 Specific Product Precautions 14 Be sure to read before handing 14...

Page 23: ...for 5 16 Gasket 6 is supplied as an accessory 2 SUP EXH block assembly SX3000 51 1A Metric size SX3000 51 15A Inch size SX5000 51 1A Metric size SX5000 51 15A Inch size P R port SY3000 Metric size Wit...

Page 24: ...also be added Note 2 When disassembly and assembly are performed air leakage may result if connections between blocks and tightening of the end block s holding screw is inadequate Before supplying air...

Page 25: ...00 P R port with one touch fitting for 10 Inch size SY3000 with one touch fitting for 5 16 SY5000 with one touch fitting for 3 8 End block assembly R SX3000 52 1A SX5000 52 1A For D side End block ass...

Page 26: ...y are performed air leakage may result if connections between block and tightening of the end block s holding screw is inadequate Before supplying air confirm that there are no gaps etc between blocks...

Page 27: ...ide End block assembly SX3000 53 2A SX5000 53 2A For U side 5 1 Connector block assembly for D sub connector SX3000 64 1A 1NA SX5000 64 1A 1NA 1A COM 1NA COM 5 2 Connector block assembly for 26 pins f...

Page 28: ...Loosen the valve mounting screw on the U side remove the valve and take out the receptacle housing Refer to Fig 2 5 Insert the common wire red of the manifold block assembly to be added into the pin...

Page 29: ...itting for 5 32 VVQ1000 50A N3 SY3000 One touch fitting for 1 4 VVQ1000 50A N7 One touch fitting for 5 32 VVQ1000 51A N3 One touch fitting for 1 4 VVQ1000 51A N7 SY5000 One touch fitting for 5 16 VVQ1...

Page 30: ...o than there s no gap After connection insert a tension bolt for desired stations and then tighten it Tightening torque 2 9 N m When equipped with a DIN rail be sure to tighten the DIN rail holding sc...

Page 31: ...SY3000 OMJ0003 A 30 Specific Product Precautions 23 Be sure to read before handing...

Page 32: ...ightening the tension bolts Tightening torque 1 4N m Caution 31 Specific Product Precautions 24 Be sure to read before handing How to increase manifold bases Series SY9000 only Manifold case can be ad...

Page 33: ...pilot pressure Swelled out spool ass y ring Abrasion spool ass y ring in the case of rubber seal Poor operation or adherence Excessive amount of lubricant Higher voltage or wrong coil used Faulty wir...

Page 34: ...piping and then replace valve In addition in the case of trouble please send it back to the supplier for repair or replacement Voltage out of rated voltage has been used If no improvement is achieved...

Page 35: ...34 No SY3000 OMJ0003 A...

Page 36: ...g JR 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation...

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