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SY3000*-OMJ0003-A 

-5- 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Solenoid  valve  drive  for  AC  with  solid  state  output 

(SSR, TRIAC output, etc.)

 

1)Voltage leakage 

When using a snubber circuit (C-R element) for surge protection     
of the output element, very small electric current will still continue to 
flow in spite of the OFF state. This results in the valve not returning. 
In  the  cases  when  exceeding  the  tolerance  as  shown  above,  take 
measures to install a bleeder resistor. 

2) Minimum allowable load (Min. load current) 

  

  

  

  

When the consumption  current  of  a  valve  is  equal  or  less  than the 
output element’s the minimum allowable load volume or the margin 
is small, the  output  element may not  be  switched  normally. Please 
confirm SMC.     

④Surge voltage suppressor

Surge voltage suppressor

Surge voltage suppressor

Surge voltage suppressor 

  

 

   

If  a  surge  protection  circuit  contains  non-ordinary  diodes  such  as 
Zener  diodes  or  Varistor,  a  residual  voltage  that  is  in  proportion  to 
the  protective  elements  and  the  rated  voltage  will  remain. 
Therefore,  give  consideration  to  surge  voltage  protection  of  the 
controller.  In  the  case  of  diodes,  the  residual  voltage  is 
approximately 1 V.   

⑤Low temperature operation

Low temperature operation

Low temperature operation

Low temperature operation 

  

 

   

Unless  otherwise  indicated  in  the  specifications  for  each  valve, 
operation is possible to –10

, but appropriate measures should be 

taken  to  avoid  solidification  or  freezing  of  drainage  and  moisture, 
etc. 

⑥Using

Using

Using

Using 

  

  for air blow

for air blow

for air blow

for air blow 

  

 

   

When using a solenoid valve for air blow, use an external pilot type. 
Take  note  that  when  internal  pilots  and  external  pilots  are  used  on 
the same manifold, the pressure drop caused by the air blowing can 
have  an  effect  on  the  internal  pilot  type  valves.  Moreover,  when 
compressed  air  within  the  pressure  range  of  the  established 
specifications  is  supplied  to  the  external  pilot  port,  and  a  double 
solenoid valve is used for air blowing, the solenoids should normally 
be energized when air is being blown. 

⑦Mounting orientation

Mounting orientation

Mounting orientation

Mounting orientation 

  

 

    No specific oriantation is necessary. 

 
 

 

SY

SY

SY

SY

    

Series

Series

Series

Series

 

SY

SY

SY

SY3000

3000

3000

3000・

・5000

5000

5000

5000・

・7000

7000

7000

7000Series

Series

Series

Series

 

Port Solenoid Valve

Precautions

    

Be sure to read before handing.

 

Selection 

Mounting 

Warning 

 

 

  

 

If  air  leakage  increases  or  equipment  does  not 

operate properly, stop operation. 

Check  mounting  conditions  when  air  and  power  supplies  are 

connected. Initial function and leakage tests should be performed 

after installation.

 

 

  

 

Instruction manual 

Mount and operate the product after reading the manual carefully 

and  understanding  its  contents.  Also  keep  the  manual  where  it 

can be referred to as necessary.

 

  

 

Painting and Coating 

Warnings  or  specifications  printed  or  pasted  on  the  product 

should  not  be  erased,  removed  or  covered  up.  Consult  SMC  if 

paint  is  to  be  applied  to  resinous  parts,  as  this  may  have  an 

adverse effect due to the paint solvent.

 

 

Piping 

 

Caution

Caution

Caution

Caution    

 

  

 

Preparation before piping 

Before piping is connected, it should be thoroughly blown out with 

air  (flushing)  or  washed  to  remove  chips,  cutting  oil  and  other 

debris from inside the pipe.

 

 

  

 

Wrapping of sealant tape 

When  connecting  pipes  and  fittings,  etc.  be  sure  that  chips  from 

the pipe thread and sealing materials do not get inside the valve. 

Furthermore, when pipe tape is used, leave 1.5 to 2 thread ridges 

exposed at the end of the threads.

 

 

  

 

Closed Center valves

 

 

  

 

When  using  closed  center  type  valves,  check  carefully  to  be  sure 

there  are  no  air  leaks  from  the  piping  between  the  valves  and 

cylinders. 

 

 

 

Caution 

Summary of Contents for SY 5000 Series: SY7000 Series

Page 1: ...Doc No SY3000 OMJ0003 A Solenoid Valve PRODUCT NAME SY3000 5000 7000 9000 Series Pilot Valve V100 MODEL Series...

Page 2: ...ents Safety Instructions 2 3 Precautions on Design 4 Selection 4 5 Mounting 5 Piping 6 Wiring 6 Lubrication 6 Air Supply 6 7 Operating Environment 7 Maintenance 7 Specific Product Precautions 8 31 Tro...

Page 3: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectl...

Page 4: ...ibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product...

Page 5: ...ection depending on the switching position of a valve Implement countermeasures not to occur any danger by the actuator s operation About ventilation When it is used inside a sealed control panel etc...

Page 6: ...the pressure drop caused by the air blowing can have an effect on the internal pilot type valves Moreover when compressed air within the pressure range of the established specifications is supplied t...

Page 7: ...ne oil without additives ISO VG32 However once lubrication is applied it must be continued as loss of the original lubricant may lead to malfunction Contact SMC regarding class 2 turbine oil with addi...

Page 8: ...lfunction or damage of machinery or equipment may occur Equipment removal and supply exhaust of compressed air When eqipment is removed first confirm that measures that measures are in place to preven...

Page 9: ...is not turned it can be operated the same way as the non locking type When operating the locking type D with a screw driver turn it gently using a watchmarkers screw driver Torque Less than 0 1N m Ca...

Page 10: ...wires does not interfere with the socket contact part Contact SMC for a special crimping tool 3 Connection Disconnection of Socket with lead Wire 1 Connection Insert a socket into the square hole Ind...

Page 11: ......

Page 12: ...the entry direction After separating the terminal block and housing the cord entry can be changed by attaching the housing in the desired direction 4 directions at 90 intervals When equipped with a li...

Page 13: ...ver do not allow contact with cutting oil etc SY300 SY3000 Series How to Use DIN Terminal Connector Caution Connector Assembly With Cover How to Order Caution DIN connector Part No SMC can provide a D...

Page 14: ...IN rail used with Series SY9000 is stronger than that used with Series SY3000 and SY5000 Use this exclusive DIN rail with Series SY9000 Furthermore if using a DIN rail other than that supplied by SMC...

Page 15: ...ther pipe fittings may interfere with each other depending on their type and size Dimensions should be confirmed in a pipe fitting cataloge before they are used One touch Fittings M8 Connector 1 M8 co...

Page 16: ...ws How to order 1 To order solenoid valve and connector cable at the same time Connector cable will be included in the shipment of the solenoid valve Caution Pilot valves in this series are improved t...

Page 17: ...SY3000 OMJ0003 A 16 DIN Rail Dimensions Weight Specific Product Precautions 9 Be sure to read before handing DIN Rail Dimensions Weight...

Page 18: ...SY3000 OMJ0003 A 17 Specific Product Precautions 10 Be sure to read before handing Interface Regulator How to Order Interface Regulator...

Page 19: ...SY3000 OMJ0003 A 18 Specific Product Precautions 11 Be sure to read before handing Flow Characteristics Conditions Inlet pressure 0 7 MPa when 2 position solenoid valve is mounted...

Page 20: ...SY3000 OMJ0003 A 19 Specific Product Precautions 12 Be sure to read before handing 14...

Page 21: ...SY3000 OMJ0003 A 20 Specific Product Precautions 13 Be sure to read before handing 14...

Page 22: ...SY3000 OMJ0003 A 21 Specific Product Precautions 14 Be sure to read before handing 14...

Page 23: ...for 5 16 Gasket 6 is supplied as an accessory 2 SUP EXH block assembly SX3000 51 1A Metric size SX3000 51 15A Inch size SX5000 51 1A Metric size SX5000 51 15A Inch size P R port SY3000 Metric size Wit...

Page 24: ...also be added Note 2 When disassembly and assembly are performed air leakage may result if connections between blocks and tightening of the end block s holding screw is inadequate Before supplying air...

Page 25: ...00 P R port with one touch fitting for 10 Inch size SY3000 with one touch fitting for 5 16 SY5000 with one touch fitting for 3 8 End block assembly R SX3000 52 1A SX5000 52 1A For D side End block ass...

Page 26: ...y are performed air leakage may result if connections between block and tightening of the end block s holding screw is inadequate Before supplying air confirm that there are no gaps etc between blocks...

Page 27: ...ide End block assembly SX3000 53 2A SX5000 53 2A For U side 5 1 Connector block assembly for D sub connector SX3000 64 1A 1NA SX5000 64 1A 1NA 1A COM 1NA COM 5 2 Connector block assembly for 26 pins f...

Page 28: ...Loosen the valve mounting screw on the U side remove the valve and take out the receptacle housing Refer to Fig 2 5 Insert the common wire red of the manifold block assembly to be added into the pin...

Page 29: ...itting for 5 32 VVQ1000 50A N3 SY3000 One touch fitting for 1 4 VVQ1000 50A N7 One touch fitting for 5 32 VVQ1000 51A N3 One touch fitting for 1 4 VVQ1000 51A N7 SY5000 One touch fitting for 5 16 VVQ1...

Page 30: ...o than there s no gap After connection insert a tension bolt for desired stations and then tighten it Tightening torque 2 9 N m When equipped with a DIN rail be sure to tighten the DIN rail holding sc...

Page 31: ...SY3000 OMJ0003 A 30 Specific Product Precautions 23 Be sure to read before handing...

Page 32: ...ightening the tension bolts Tightening torque 1 4N m Caution 31 Specific Product Precautions 24 Be sure to read before handing How to increase manifold bases Series SY9000 only Manifold case can be ad...

Page 33: ...pilot pressure Swelled out spool ass y ring Abrasion spool ass y ring in the case of rubber seal Poor operation or adherence Excessive amount of lubricant Higher voltage or wrong coil used Faulty wir...

Page 34: ...piping and then replace valve In addition in the case of trouble please send it back to the supplier for repair or replacement Voltage out of rated voltage has been used If no improvement is achieved...

Page 35: ...34 No SY3000 OMJ0003 A...

Page 36: ...g JR 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation...

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