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SY3000*-OMJ0003-A 

-14- 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Tubing attachment/detachment for One-touch fittings

 

1)Attaching of tubing 

1.Take a tubing having no flaws on its periphery and cut it off at a right 

angle. When  cutting  the  tubing,  use  tubing  cutters  TK-1,  2  or  3.  Do 
not  use  pinchers,  nippers  or  scissors,  etc.,  If  cutting  is  done  with 
tools  other  than  tubing  cutters,the  tubing  may  be  cut  diagonally  or 
become flattened,  etc., making  a secure installation  impossible,  and 
causing  problems  such  as  the  tubing  pulling  out  after  installation  or 
air leakage. Allow some extra length in the tubing. 

2.Grasp the tubing and push it in slowly, inserting it securely all the way 

into the fitting. 

3.After  inserting  the  tubing,  pull  on  it  lightly  to  confirm  that  it  will  not 

come  out.If  it  is  not  installed  securly  all  the  way  into  the  fitting,  this 
can cause problems such as air leakage or the tubing pulling out. 

 

2)Detaching of tubing 

1.Push  in  the  release  button  sufficiently,  pushing  its  collar  equally 

around the circumference. 

2.Pull  out  the  tubing  while  holding  down  the  release  button  so  that  it 

does  not  come  out.If  the  release  button  is  not  pressed  down 
sufficiently,  there  will  be  increased  bite  on  the  tubing  and  it  will 
become more difficult to pull it out. 

3.When    the  removed  tubing  is  to  be  used  again,  cut  off  the  portion 

which  has  been  chewed  before  reusing  it.  If  the  chewed  portion  of 
the tubing is used as is, this can cause trouble such as air leakage or 
difficulty in removing the tubing. 

 
 

The pitch determined for each of the seies SY piping ports(A, B, etc.) 

is  based  on  the  assumption  that  serise  KJ  one-touch  fittings  will  be 
used.  For  this  reason,  other  pipe  fittings  may  interfere  with  each 
other  depending  on  their  type  and  size.  Dimensions  should  be 
confirmed in a pipe fitting cataloge before they are used. 

One-touch Fittings

 

M8 Connector

 

1.M8  connector  types  have  an  IP65(enclosure)  rating,  offering 

protection  from  dust  and  water.  However  please  note:  these 
products are not intended for use in water. 

Select  a  SMC  connector  cable(V100-49-1-

)  or  a  FA  sensor  type 

connector,  with    M8  threaded  3  pin  specifications  conforming  to 
Nippon 

Electric 

Control  Equipment 

Association  Standard, 

NECA4202  (IEC60947-5-2).  Make  sure  the  connector  O.D.  is 
10.5mm  or  less  when  used  with  the  Series  SY3000  manifold  .  If 
more than 10.5mm, it can not be mounted due to the size. 

2.Do  not  use  a  tool  to  mount  the  connector,  as  this  may  cause 

damage.Only tighten by hand.(0.4 to 0.6N

m)

 

 

 

Caution 

Other Tubing Brands

 

When  using  other  than  SMC  brand  tubing,  confirm  that  the 
following  specifications  are  satisfied  with  respect  to  the  outside 
diameter tolerance of the tubing. 

 

Caution 

1) 

Nylon tubing                              within

±

0.1mm 

2) 

Soft nylon tubing                      within

±

0.1mm 

3) 

Polyurethane tubing                within

±

0.15mm, 

                                                            Within –0.2mm. 

Do not use tubing which do not meet these outside diameter tolerances. 
It may not be possible to connect them, or they may cause other trouble, 
such as air leakage or the tubing pulling out after connection. 

 

Caution 

 

Caution 

Failure  to  meet  IP65  performance  may  result  if  using  alternative 
connectors than those shown above, or when insufficiently tightened.

 

Note)Connector  cable    should  be  mounted  in  the  correct 
direction.Make sure that the arrow symbol on the connector is facing 
the  triangle  symbol  on  the  valve  when  using  SMC  connector  cable 
(V100-49-1-

). 

Be  careful  not  to  sqeeze  it  in  the  wrong  direction,  as  problems  such 
as pin damage may occur.

  

 

SY

SY

SY

SY

    

Series

Series

Series

Series

 

SY

SY

SY

SY3000

3000

3000

3000・

・5000

5000

5000

5000・

・7000

7000

7000

7000     Series

Series

Series

Series

 

Specific Product Precautions 7 

Be sure to read before handing.

 

Summary of Contents for SY 5000 Series: SY7000 Series

Page 1: ...Doc No SY3000 OMJ0003 A Solenoid Valve PRODUCT NAME SY3000 5000 7000 9000 Series Pilot Valve V100 MODEL Series...

Page 2: ...ents Safety Instructions 2 3 Precautions on Design 4 Selection 4 5 Mounting 5 Piping 6 Wiring 6 Lubrication 6 Air Supply 6 7 Operating Environment 7 Maintenance 7 Specific Product Precautions 8 31 Tro...

Page 3: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectl...

Page 4: ...ibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product...

Page 5: ...ection depending on the switching position of a valve Implement countermeasures not to occur any danger by the actuator s operation About ventilation When it is used inside a sealed control panel etc...

Page 6: ...the pressure drop caused by the air blowing can have an effect on the internal pilot type valves Moreover when compressed air within the pressure range of the established specifications is supplied t...

Page 7: ...ne oil without additives ISO VG32 However once lubrication is applied it must be continued as loss of the original lubricant may lead to malfunction Contact SMC regarding class 2 turbine oil with addi...

Page 8: ...lfunction or damage of machinery or equipment may occur Equipment removal and supply exhaust of compressed air When eqipment is removed first confirm that measures that measures are in place to preven...

Page 9: ...is not turned it can be operated the same way as the non locking type When operating the locking type D with a screw driver turn it gently using a watchmarkers screw driver Torque Less than 0 1N m Ca...

Page 10: ...wires does not interfere with the socket contact part Contact SMC for a special crimping tool 3 Connection Disconnection of Socket with lead Wire 1 Connection Insert a socket into the square hole Ind...

Page 11: ......

Page 12: ...the entry direction After separating the terminal block and housing the cord entry can be changed by attaching the housing in the desired direction 4 directions at 90 intervals When equipped with a li...

Page 13: ...ver do not allow contact with cutting oil etc SY300 SY3000 Series How to Use DIN Terminal Connector Caution Connector Assembly With Cover How to Order Caution DIN connector Part No SMC can provide a D...

Page 14: ...IN rail used with Series SY9000 is stronger than that used with Series SY3000 and SY5000 Use this exclusive DIN rail with Series SY9000 Furthermore if using a DIN rail other than that supplied by SMC...

Page 15: ...ther pipe fittings may interfere with each other depending on their type and size Dimensions should be confirmed in a pipe fitting cataloge before they are used One touch Fittings M8 Connector 1 M8 co...

Page 16: ...ws How to order 1 To order solenoid valve and connector cable at the same time Connector cable will be included in the shipment of the solenoid valve Caution Pilot valves in this series are improved t...

Page 17: ...SY3000 OMJ0003 A 16 DIN Rail Dimensions Weight Specific Product Precautions 9 Be sure to read before handing DIN Rail Dimensions Weight...

Page 18: ...SY3000 OMJ0003 A 17 Specific Product Precautions 10 Be sure to read before handing Interface Regulator How to Order Interface Regulator...

Page 19: ...SY3000 OMJ0003 A 18 Specific Product Precautions 11 Be sure to read before handing Flow Characteristics Conditions Inlet pressure 0 7 MPa when 2 position solenoid valve is mounted...

Page 20: ...SY3000 OMJ0003 A 19 Specific Product Precautions 12 Be sure to read before handing 14...

Page 21: ...SY3000 OMJ0003 A 20 Specific Product Precautions 13 Be sure to read before handing 14...

Page 22: ...SY3000 OMJ0003 A 21 Specific Product Precautions 14 Be sure to read before handing 14...

Page 23: ...for 5 16 Gasket 6 is supplied as an accessory 2 SUP EXH block assembly SX3000 51 1A Metric size SX3000 51 15A Inch size SX5000 51 1A Metric size SX5000 51 15A Inch size P R port SY3000 Metric size Wit...

Page 24: ...also be added Note 2 When disassembly and assembly are performed air leakage may result if connections between blocks and tightening of the end block s holding screw is inadequate Before supplying air...

Page 25: ...00 P R port with one touch fitting for 10 Inch size SY3000 with one touch fitting for 5 16 SY5000 with one touch fitting for 3 8 End block assembly R SX3000 52 1A SX5000 52 1A For D side End block ass...

Page 26: ...y are performed air leakage may result if connections between block and tightening of the end block s holding screw is inadequate Before supplying air confirm that there are no gaps etc between blocks...

Page 27: ...ide End block assembly SX3000 53 2A SX5000 53 2A For U side 5 1 Connector block assembly for D sub connector SX3000 64 1A 1NA SX5000 64 1A 1NA 1A COM 1NA COM 5 2 Connector block assembly for 26 pins f...

Page 28: ...Loosen the valve mounting screw on the U side remove the valve and take out the receptacle housing Refer to Fig 2 5 Insert the common wire red of the manifold block assembly to be added into the pin...

Page 29: ...itting for 5 32 VVQ1000 50A N3 SY3000 One touch fitting for 1 4 VVQ1000 50A N7 One touch fitting for 5 32 VVQ1000 51A N3 One touch fitting for 1 4 VVQ1000 51A N7 SY5000 One touch fitting for 5 16 VVQ1...

Page 30: ...o than there s no gap After connection insert a tension bolt for desired stations and then tighten it Tightening torque 2 9 N m When equipped with a DIN rail be sure to tighten the DIN rail holding sc...

Page 31: ...SY3000 OMJ0003 A 30 Specific Product Precautions 23 Be sure to read before handing...

Page 32: ...ightening the tension bolts Tightening torque 1 4N m Caution 31 Specific Product Precautions 24 Be sure to read before handing How to increase manifold bases Series SY9000 only Manifold case can be ad...

Page 33: ...pilot pressure Swelled out spool ass y ring Abrasion spool ass y ring in the case of rubber seal Poor operation or adherence Excessive amount of lubricant Higher voltage or wrong coil used Faulty wir...

Page 34: ...piping and then replace valve In addition in the case of trouble please send it back to the supplier for repair or replacement Voltage out of rated voltage has been used If no improvement is achieved...

Page 35: ...34 No SY3000 OMJ0003 A...

Page 36: ...g JR 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation...

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