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TROUBLESHOOTING

Foreign matter caught in air seat of pilot valve

Foreign matter caught in core of pilot valve

Foreign matter caught in armature

Leakage

Air leaks through exhaust
port of main valve

Air leaks through gasket

Intrusion of foreign matter

Spool has not completely shifted

Insufficient bolt tightening

Foreign matter caught in air seat of pilot valve

Foreign matter caught in core of pilot valve

(In case of external pilot) Air
leaks through pilot exhaust
port of pilot valve

Swelled out " spool ass'y " ring

Abrasion " spool ass'y" ring(in the case of rubber seal)
Poor operation or adherence

Excessive amount of lubricant

Higher voltage or wrong coil used

Faulty wiring

Poor contact at contactor wire or connection part

Blown fuse or disconnection lead wire

Poor seal on actuator (cylinders, etc.) side

Coil splashed by water

Burnt coil

Measures

Should any trouble be found during operation, trace the source of the trouble in the following order and take corrective action.

Faulty operation

Pilot valve is not operated

Though pilot valve does
shift, but main valve will not
shift or will be sluggish.

Disconnection coil wire

Fall of power supply voltage.

Trouble phenomenon

Cause expected

Fall of pilot pressure

 

 

 

 

 

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No.SX3000-OMM0002-B 

 

 

Summary of Contents for SX3000 Series

Page 1: ...Doc no SX3000 OMM0002 B PRODUCT NAME 5 Port Solenoid Valve MODEL Series Product Number SX3000 5000 7000 Series...

Page 2: ...Precautions on Design Selection 4 5 Mounting 6 Piping 6 Wiring 6 Lubrication 7 Air Supply 7 Operating Environment 7 Maintenance 8 Specific Product Precautions 9 to 11 Valve Construction 12 13 Troubles...

Page 3: ...e when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly oper...

Page 4: ...duct 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year...

Page 5: ...e In addition at the time of vacuum adsorption be sure to vacuum at all times Failure to do so may result in foreign matter sticking to the adsorption pad or air leakage causing the workpiece to drop...

Page 6: ...d state may switch over see Figure 1 When installing a breaker circuit for the loading power supply consider using a solenoid valve with polarity with polarity protection diode or install a surge abso...

Page 7: ...itable wrench to tighten the hexagonal portion of the body an additional 1 6 to 1 4 turn The reference value for the tightening torque is 1 to 1 5 N m Note Excessive tightening may damage the thread p...

Page 8: ...ll an air filter Install an air filter upstream near the valve Select an air filter with a filtration size of 5 or smaller 3 Take measures to ensure air quality such as by installing an aftercooler ai...

Page 9: ...o operate 3 Low frequency operation Valves should be operated at least once every 30 days to prevent malfunction Use caution regarding the air supply 4 Manual override When the manual override is oper...

Page 10: ...port valve is required How to Use Plug Connector When attaching and detaching a connector first shut off the electric power and the air supply Also crimp the lead wires and sockets securely 1 Attachi...

Page 11: ...ocket s hook with a stick having a thin tip approx 1 mm If the socket is used again spread the hook outward Common Connector Assembly Wiring When ordering common connector assemblies alone wiring shou...

Page 12: ...be used again cut off the portion which has been chewed before reusing it If the chewed portion of the tube is used as is this can cause trouble such as air leakage or difficulty in removing the tube...

Page 13: ...12 SX3000 OMM0002 B...

Page 14: ...13 SX3000 OMM0002 B...

Page 15: ...brasion spool ass y ring in the case of rubber seal Poor operation or adherence Excessive amount of lubricant Higher voltage or wrong coil used Faulty wiring Poor contact at contactor wire or connecti...

Page 16: ...cation was suspended temporary Water splashed directely Strong impact was given Alien substance such as drain and particle got into Drain or garbage invaded a valve Reduce the amount of lubricant to t...

Page 17: ...kyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 201...

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