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Doc. No.JXC

-OMX0018 

 

 

 

 

 

 

 

PRODUCT NAME

 

 

Compatible with Battery-Less Absolute Encoder

 

 

MODEL / Series / Product Number

 

 

JXC□1□ 

Series

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supplementary 

Operation Manual

 

This Operation Manual explains the functions that can be achieved when the LE

□E□ 

series  electric  actuator  with  battery-less  absolute  encoder  and  JXC  series  are 
combined. Refer to the Operation Manual of the JXC

□1□ series.

 

Summary of Contents for JXC 1 Series

Page 1: ... Series Product Number JXC 1 Series Supplementary Operation Manual This Operation Manual explains the functions that can be achieved when the LE E series electric actuator with battery less absolute encoder and JXC series are combined Refer to the Operation Manual of the JXC 1 series ...

Page 2: ...nection 11 6 Power Supply Plug 11 7 LED Display 11 8 Operation Methods 11 9 Memory Map 11 10 Setting Data Entry 12 10 1 Step data 12 10 2 Basic parameters 12 10 3 Return to origin parameter 14 11 Operations 15 11 1 Return to origin position 15 11 2 Positioning operation 15 11 3 Pushing operation 15 11 4 Controller input signal response time 15 11 5 Methods of interrupting operation 15 12 Start up ...

Page 3: ...nication cable for controller setting 22 14 4 Power supply plug 22 14 5 Teaching box 23 15 Alarm Detection for Motor Control 24 15 1 Alarm group output 24 15 2 Alarms and countermeasures 25 16 Specific Precautions for Battery Less Absolute Encoder 31 17 Troubleshooting 33 17 1 Operation errors 33 17 2 Position Speed problems 35 ...

Page 4: ...ibility of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attem...

Page 5: ...he failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vac...

Page 6: ...nment malfunction of failure may occur Do not expose the actuator motor to a magnetic field with a magnetic flux density of 1 mT or more Please read 16 Individual Precautions for Battery Less Absolute Encoder Warning Please check that there is no incorrect wiring or loose connections between the controller and actuator If contact failure occurs in the motor power wiring the motor power will be ins...

Page 7: ...d Refer to the Operation Manual of the Controller for the JXC 1 Series for the basic operation method Caution Please keep this manual in a safe place for future use It will be necessary to refer to this manual along with the teaching box and the configuration software manuals at installation and during fault finding Keep this operation manual accessible for reference ...

Page 8: ...nting DIN rail is not included It must be ordered separately Nil N A S With straight communication plug T With T branch communication plug For products other than JXCD1 select Nil E EtherCAT 9 EtherNet IPTM P PROFINET D DeviceNetTM L IO Link Enter from the actuator product number LE to stroke e g For LEY25EA 100C R1CD17T Enter LEY25EA 100 BC E Blank controller Specified software JXC BCW is require...

Page 9: ...figuration of the controller is shown below 1 Electric actuator 1 1 These items are included when ordered using the part number for an actuator set 2 Please download the controller configuration software from the SMC website https www smcworld com Warning Connect the teaching box via the conversion cable Do not connect it to the LAN port of the PC directly Fire or damage may result 2 4 Procedure f...

Page 10: ...series Cable length Refer to the Operation Manual of JXC 1 series Cooling method Refer to the Operation Manual of JXC 1 series Operating temperature range 0 to 55 oC no freezing Note 1 Operating humidity range Refer to the Operation Manual of JXC 1 series Insulation resistance Refer to the Operation Manual of JXC 1 series Weight Refer to the Operation Manual of JXC 1 series Note 1 For the LEY40 an...

Page 11: ...nected Leave enough space between the controllers so that the operating temperatures of the controllers remain within the specification range Avoid mounting the controller near a vibration source such as a large electromagnetic contactor or circuit breaker on the same panel Note For the LEY40 and LEYG40 series if the vertical transfer load is greater than the weight listed below the controller mus...

Page 12: ... side by side maintain 40 mm minimum space around the motor Refer to the construction drawing of the actuator motor Air cylinder installation with an auto switch is forbidden in the shaded area 4 Initial Setting Method Refer to the Operation Manual for the JXC 1 series for the initial setting method of the rotary switch or field network 5 External Connection Refer to the Operation Manual for the J...

Page 13: ...value varies depending on the electric actuator S motion rate Fixed value This is a fixed value for the controller Do not change the setting The default value varies depending on the electric actuator Stroke 1 This defines the positive side limit of the position Unit mm Any value greater than the stroke value cannot be entered in the Position field data of step parameter setup XX Stroke 1 This def...

Page 14: ...he W area end 1 and W area end 2 the WAREA will be turned ON If W area output end 1 W area output end 2 the alarm Parameter ALM will be activated However no alarm is generated if W area end 1 W area end 2 0 the WAREA will be turned OFF XX W AREA2 Stroke to Stroke of the basic parameter XX ORG Correct Fixed value This is a fixed value for the controller Do not change the setting Default value is 0 ...

Page 15: ...or the controller Do not change the setting ORIG speed 1 The allowable speed to move to origin XX ORIG ACC DEC 1 The acceleration and deceleration during return to origin operation XX Creep speed Fixed value This is a fixed value for the controller Do not change the setting ORIG sensor 0 to 2 The setting for the ORIG sensor 0 The origin sensor is not effective Disable 1 The origin sensor is N O ty...

Page 16: ... controller recognizes the position as the end of travel limit of the actuator Then the actuator moves at a low speed in the direction opposite to the return to origin direction Refer to 2 in the figure below The position after the travel becomes the origin Return to origin signal Move in the return to origin direction Stop the movement Move in the opposite direction Origin position Caution This d...

Page 17: ...the actuator or motor has been replaced When replacing the controller If the electric actuator and controller have been purchased as a set part number the alarm may not be generated by the customer because the alarm No 01 153 Absolute encoder ID does not match controller data is reset at the factory If multiple units are purchased with the same set part number alarm No 01 153 Absolute encoder ID d...

Page 18: ...RM output is turned OFF 5 SVON input is turned ON 6 SVRE output is turned ON The actuator with lock is unlocked 7 SETUP input is turned ON 8 BUSY output is turned ON Starts the operation 9 SETON INP output turns ON Return to origin is completed when BUSY output is turned OFF When return to origin operation is completed DRIVE is available T1 1 6 s or less System initialize time Time required to act...

Page 19: ...ly power 2 ESTOP output is turned OFF ALARM output is turned OFF 3 SETON output is turned ON after T3 4 SVON input is turned ON 5 SVRE output is turned ON When return to origin operation is completed DRIVE is available T3 3 s or less System initialize time Time required for reading position data 24V 0V ON OFF ON OFF 0mm s Unlock Hold Power Input Signal Output Signal External lock Speed T3 ...

Page 20: ... SVON input turns ON after T1 passed 4 SVRE output is turned ON The time taken for SVRE output to turn ON depends on the actuator type and the operating conditions The actuator with lock is unlocked 5 SETUP input is turned ON 6 BUSY output is turned ON Starts the operation 7 Return to origin is completed when SETON INP output is turned ON and ONBUSY output is turned OFF When return to home positio...

Page 21: ... 20m Signal name Terminal No A B 1 A A 1 B B 2 B A 2 COM A COM B 3 COM B A 3 Signal name Terminal No Vcc B 1 GND A 1 A B 2 A A 2 B B 3 B A 3 SD RX B 4 SD TX A 4 Cable colour Terminal No Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable colour Terminal No Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 Yellow 11 Black 10 Black 3 Shield a c b d L 14 2 10 2 11 30 7 A B 5 6 2 15 16 2 1 a 1 3 1 4 1...

Page 22: ...GND A 1 A B 2 A A 2 B B 3 B A 3 SD RX B 4 SD TX A 4 Cable colour Terminal No Brown 2 Red 1 Orange 6 Yellow 5 Green 3 Blue 4 Cable colour Terminal No Brown 12 Black 13 Red 7 Black 6 Orange 9 Black 8 Yellow 11 Black 10 Black 3 Red 4 Black 5 Brown 1 Blue 2 Shield a d Signal name Terminal No Lock B 1 Lock A 1 Sensor B 3 Sensor A 3 c b 1 1 5m 3 3m 5 5m 8 8m A 10m B 15m C 20m e L 14 2 17 7 30 7 A B 1 3 ...

Page 23: ...software must be used Please download from SMC website http www smcworld com 14 4 Power supply plug JXC CPW Power Supply Plug No Terminal Function Details 1 C24V Control power supply Positive control power to be supplied to the controller 2 M24V Motor power Positive control power to be supplied to the motor 3 EMG Stop The positive power for Stop signal 4 0V Common power The negative common power f...

Page 24: ...ring to hang the teaching box 3 Stop switch When the switch is pressed the switch locks and it stops Turn clockwise to release the lock 4 Stop guard Protector for the stop switch 5 Enable switch Option Switch to prevent unintentional operation of Jog test function Does not apply to other functions e g data change 6 Key switch Entry switches 7 Cable 3m length 8 Connector The connector to be connect...

Page 25: ...rated Alarms are classified into 5 groups When an alarm is generated it is output in OUT0 to OUT3 The table below shows the combination of the alarm group and signal OUT0 to OUT3 Alarm group Signal ALARM OUT0 OUT1 OUT2 OUT3 Alarm group B ON OFF ON OFF OFF Alarm group C ON OFF OFF ON OFF Alarm group D ON OFF OFF OFF ON Alarm group E ON OFF OFF OFF OFF After generation of the alarm SVRE or SETON are...

Page 26: ...Turn ON RESET Condition The step data is incorrect for the following conditions Settable range 1 Stroke Stroke 2 W Area output end 1 W Area output end 2 If both Area output ends 1 and Area 2 are 0 the alarm will not be activated 3 Maximum pushing force Minimum pushing force of actuator Countermeasure Modify the basic parameter setting Caution Refer to the actuator operation Manual or catalogue for...

Page 27: ...LV Pushing force 3 Minimum speed of actuator Pushing speed Speed 4 Pushing speed Maximum pushing speed of actuator 5 Pushing force Minimum pushing force of actuator 6 Basic parameter Maximum pushing force Minimum pushing force of the actuator 7 Basic parameters Max pushing force Trigger LV Countermeasure Modify the basic parameter setting Caution Refer to the actuator operation manual or catalogue...

Page 28: ...ed Or increase the pushing force Return to ORIG has not completed in the set time 01 097 ORIG ALM C Turn ON RESET Contents Return to origin is not completed within the set time Countermeasure Make sure there are no obstructions that interfere with the actuator movement Drive is ON when SVRE is OFF 01 098 Servo OFF ALM C Turn ON RESET Contents While the servo motor is OFF the return to origin opera...

Page 29: ...or speed exceeds a specific level due to an external force etc Countermeasure Make improvements so that the motor speed will not exceed the maximum speed of the actuator Caution Refer to the actuator operation manual or the catalogue for the maximum speed of the actuator Motor power supply voltage is out side set range 01 145 Over motor Vol D Turn ON RESET SVON Contents The motor power supply volt...

Page 30: ...et time limit Countermeasure Make sure there are no obstructions that interfere with the actuator movement Also make sure that the load speed acceleration and deceleration are within the range of the actuator Communicati on error 01 150 Ctrl Comm ALM D Turn ON RESET SVON Contents The connection with the higher level device such as the PC or teaching box is disconnected Countermeasure Do not discon...

Page 31: ...eleration and deceleration are within the range of the actuator Memory content error 01 197 Memory ALM E Shut power supply off Contents An EEPROM memory error has occurred Countermeasure Please contact SMC The write limit of the EEPROM is roughly 100 000 times CPU error 01 198 CPU failure E Shut power supply off Contents The CPU is not operating normally It is possible that the CPU or surrounding ...

Page 32: ... motor Air cylinder installation with an auto switch is forbidden in the shaded area 2 Check whether there are any loose connections between the controller and actuator If contact failure occurs with the motor powerwiring the motor power will be insufficient which reduces the holding force Because of this the actuator moving part will fall downward in a vertical operation In this operation the loc...

Page 33: ...et the alarm Resetting the alarm registers the absolute encoder specific ID No in the controller Turn the servo ON after resetting the alarm Conducting a Return to Origin operation allows the use of the controller 3 When a blank controller and actuator absolute encoder with battery are used write the parameter for the actuator to the absolute encoder with battery before use although the actuator t...

Page 34: ... Separate the power supply for the CN1 controller and the CN5 I O signal power supply Alarm generated Check if the controller has generated an alarm Check the type of alarm If applicable check the type of alarm referring to this operation manual Refer to the Operation Manual and take appropriate measures Lock release error Is the lock releasing sound generated when the lock switch is turned on and...

Page 35: ...there is a temporary voltage drop in the power supply the EMG terminal of CN1 power connector will turn OFF so the actuator will stop However this stop will be released when the voltage recovers There is a possibility of a momentary voltage drop because the capacity of the power supply is insufficient or if the power supply has inrush current protection Pushing operation Check during a pushing ope...

Page 36: ...is wired correctly if there are no broken wires or short circuits with reference to the controller operation manual Correct the wiring and confirm that the input output of each signal is correct Separate the power supply for the CN1 controller and the CN5 I O signal power supply Unsuitable specification Check if the controller specifications are appropriate the power supply is suitable and the con...

Page 37: ... away from the motor For example keep 40 mm minimum distance from the cylinder with auto switch Unsuitable specification Check if the controller s specifications are appropriate the power supply is suitable and the controller is compatible with the actuator If a blank controller is used check that the written data is identical with the actuator used Check that the product number of the actuator us...

Page 38: ...world com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer EtherNet IPTM is a trademark of ODVA DeviceNetTM is a trademark of ODVA EtherCAT is registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany 2020 SMC Corporation All Rights Reserved ...

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