SMC Networks EX260-FPS1 Operation Manual Download

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No.EX

※※

-OMU1006-B

Table 9-4 Troubleshooting for PWR(V) for valves

No.

Problem

Possible cause

Remedy

PWR(V) indicator is OFF

Power supply voltage for PWR is
not present

Check the power supply and supply
voltage level

Incorrect wiring

●Check the cable
●Check the wiring and pin assignment

Fuse blown by over voltage
protection (> 40 V)

●Check the power supply voltage

level.

●Replace with a new unit.

PWR(V) indicator is
Yellow ON

Incorrect wiring

●Check the cable
●Check the wiring and pin numbers

PWR(V) is not present

Check the power supply voltage level

PWR(V) indicator is
Yellow flash

PWR(V) is lower than the
permissible level

●Check the power supply voltage level
●Turn on the Safe power supply

(safety output)

PWR(V) indicator is
Green flash

Check the power supply voltage level

PWR(V) indicator is
Yellow/Green flashing

Safe power supply (safety output)
for the valve is not active

Turn on the Safe power supply (safety
output)

PWR(V) indicator is
Red/Yellow flashing

PWR is higher than the
permissible level

Check the power supply voltage level

Table 9-5 Troubleshooting for valve operation

No.

Problem

Possible cause

Remedy

Valve cannot be Turned
ON

No PROFINET and PROFIsafe
communication

Check the LEDs

Safe power supply (safety output)
for the valve is not active

Turn on the Safe power supply
(safety output)

The safe controller requests
operator acknowledgment for the
SI Unit

●Check the diagnostic message
●Reintegrate the SI Unit

PWR or/and PWR(V) is not
present or lower than the
permissible level

●Check the power supply and supply

voltage level

●Check the PWR and PWR(V) LED

indicator

Connection between the SI Unit
and valve manifold is defective

Check the connection between the
SI Unit and valve manifold

The SI Unit and valve output
type(PNP/NPN) do not match

Check the output type(PNP/NPN)
the SI Unit and valves.

Self-test has failed

●Reset the power supply
●Check the diagnostic message

Valve has failed

Replace the valve

programing

Check the program

2020-10-30 10:03

DL085648

Summary of Contents for EX260-FPS1

Page 1: ...No EX OMU1006 B PRODUCT NAME SI Unit PROFIsafe compatible MODEL Series Product Number EX260 FPS1 ...

Page 2: ... s responsibility to determine if this product is suitable for the intended application and to specify the arrangement of the pneumatic valves appropriately to achieve the required safety function This manual is only valid for the EX260 FPS1 with the following hardware and firmware versions Firmware version FW 1 0 x x is a number 0 or more Hardware version HW 03 or higher Original Instructions ...

Page 3: ...guration 21 4 2 Diagnostics parameter 21 4 3 Safe valve power module 22 4 4 PROFIsafe parameter 22 4 5 Valves 32coils module 23 4 6 1 Byte feedback information about the valve output status 23 5 Specifications 24 6 Indication and setting 26 6 1 LED indicators 26 6 2 Production label 29 6 3 PROFIsafe address switch 29 7 Accessories 30 7 1 Seal cap 30 8 Dimensions 31 9 Troubleshooting 32 9 1 Trouble...

Page 4: ... equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remo...

Page 5: ... the failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the v...

Page 6: ...operate the product outside of the specifications Do not use for flammable or harmful fluids Fire malfunction or damage to the product can result Verify the specifications before use Do not operate in an atmosphere containing flammable or explosive gases Fire or an explosion can result This product is not designed to be explosion proof If using the product in an interlocking circuit Provide a doub...

Page 7: ...nce when designing the system Do not remove any nameplates or labels This can lead to incorrect maintenance or misreading of the operation manual which could cause damage or malfunction to the product It may also result in non conformity to safety standards Product handling Installation Do not drop hit or apply excessive shock to the fieldbus system Otherwise damage to the product can result causi...

Page 8: ...t may be adversely affected damage malfunction etc Do not use in a place where the product could be splashed by oil or chemicals If the product is to be used in an environment containing oils or chemicals such as coolant or cleaning solvent even for a short time it may be adversely affected damage malfunction etc Do not use the product in an environment where corrosive gases or fluids could be spl...

Page 9: ... air exhaust the residual pressure and verify the release of air before performing maintenance There is a risk of unexpected malfunction Perform regular maintenance and inspections There is a risk of unexpected malfunction After maintenance is complete perform appropriate functional inspections Stop operation if the equipment does not function properly Otherwise safety is not assured due to an une...

Page 10: ...em to the minimum required and use only devices approved according to the radio act in the country concerned Install a device generating radio waves in such place as there is no interference from indoor or outdoor 4 Set up a secure communication method such as data encryption Encrypt data in every environment including IoT networks secure gate way connections for secure communications 5 Grant acce...

Page 11: ...ge Operation of the software tools Safety regulations in the field of application In the context of the use of the PROFIsafe system the following operations must only be carried out by qualified personnel Planning Configuration parameterization programming Installation commissioning servicing Maintenance decommissioning 1 1 2 Documentation Observe all information in this user manual and the accomp...

Page 12: ...cting the equipment please take into consideration the transient and surge voltages which may occur during operation The SI Unit is designed for use with connecting cables that are less than 30 m long and do not go outside of a building If these requirements are not met then external measures must be taken to protect the unit reference immunity requirements of EN 61131 2 1 3 Safety of the machine ...

Page 13: ...additions to documentation can be found on the Internet refer to www smcworld com 1 5 2 PROFIsafe user manuals For the safe controller used For the failsafe PROFIsafe I O modules used For PROFIsafe system function blocks Observe the information on PROFINET and PROFIsafe which is available on the Internet refer to www profisafe net 1 6 Abbreviations used Table 1 1 Abbreviations for safety requireme...

Page 14: ...Designed for use in safety systems up to Category 3 Performance level PL e according to EN ISO 13849 One safe power supply switch for solenoid valves IP67 protection Two M12 connectors 4 pin socket D coded for PROFINET IO connection and one M12 connector 4 pin plug A coded for power supply Up to 32 solenoid valves outputs Integrated diagnostic and protection function Galvanically isolated power su...

Page 15: ...for valve manifold 6 F Address switch under the switch cover An eight bit DIP Switch is provided for the safety address setting 7 LED indicators LED display to indicate the status of SI Unit 8 Mounting hole Mounting hole for connection to the valve manifold 9 Production label Production label indicates the SI Unit information MAC address and so on 10 Security label To prevent hardware modification...

Page 16: ...wer supply Safe state The safety function of this product is to remove the electrical energising supply to the attached pneumatic valves This will be done on demand by the appropriate PROFIsafe command or on the detection of a fault by the internal diagnostics 2 4 Block diagram Fig 2 2 Block diagram of the EX260 FPS1 ...

Page 17: ...nifold connection Connect the valve manifold with the 2 screws on the SI Unit Hexagonal socket wrench size 2 5 Note Tighten the screws while holding the SI unit and the valve manifold so that there is no gap between them Tighten the screws with the tightening torque specified Tightening torque 0 6 Nm Fig 3 1 Valve manifold connection SI Unit Valve manifold ...

Page 18: ...damage all supply voltages to the SI Unit must be turned off i e de energized before the modules are installed or removed Connect the functional earth cable the PROFINET cables and the power cable M12 connector PROFINET connection BUS OUT Port2 Port type MDI X M12 connector PROFINET connection BUS IN Port1 Port type MDI M3 Functional Earth FE terminal screw torque 0 6 Nm M12 connector Power supply...

Page 19: ...otected with an external fuse All external supplies should have the 0 V connected to functional earth according to EN 60204 1 A functional earth cable must be connected to the M3 terminal If this product is connected using power cables that are more than 30 m long or go outside of a building then external protection devices should be added to protect against electrical surge damage Pin Remarks 1 2...

Page 20: ...ble BUS IN MDI to BUS IN MDI Crossover cable BUS OUT MDI X to BUS OUT MDI X Crossover cable Fig 3 6 Usable cable when autonegotiation function is disabled The following figure shows two different cable wiring Patch cable M12 MDI Pin Pin M12 MDI X TD Transmit data 1 1 RD Receive data RD Receive data 2 2 TD Transmit data TD Transmit data 3 3 RD Receive data RD Receive data 4 4 TD Transmit data Cross...

Page 21: ...disabled 3 2 2 FE terminal The SI Unit must be connected to FE Functional Earth to divert electromagnetic interference Connect a grounding cable from the FE terminal screw on the SI Unit to the nearest functional earth point The grounding cable should be as thick and short as reasonably possible ...

Page 22: ...coils 4 2 Fixed Refer to Section 4 5 1 Byte feedback information about the valve output status 1 2 optional insert to sub slot Refer to Section 4 6 4 2 Diagnostics parameter The SI Unit has the following module parameters Table 4 2 Diagnostics parameters Parameters Range of values Default Meaning Logic power PWR supervision Enable Disable Enable When this parameter is enabled the system generates ...

Page 23: ...the valve 0 OFF 1 ON bit 1 7 Reserved Fixed 0 1 4 Reserved for PROFIsafe communication container specified by PROFIsafe 4 4 PROFIsafe parameter The Safe valve power module has the following PROFIsafe parameters Table 4 4 Details of PROFIsafe parameter Parameter Range Default Remarks F_SIL SIL3 SIL3 Static Cannot change F_CRC_Length 3 Byte CRC 3 Byte CRC Static Cannot change F_Block_ID 0 0 Static C...

Page 24: ...the valve output status The SI unit can provide the status of the Safe power supply safety output as digital input data on I O mapping To use this function add the module 1 Byte feedback information about the valve output status to sub slot of slot 2 in your PROFIsafe controller software Refer to Section 4 1 2 Table 4 5 Details of 1 Byte feedback information about the valve output status module Bi...

Page 25: ...istance 10 Hz to 57 Hz constant amplitude 0 75 mm 57 Hz to 150 Hz constant acceleration 49 m s2 2 hours for each direction X Y and Z EN 60068 2 6 Impact resistance 147 m s2 is given 3 times for each direction X Y and Z EN 60068 2 27 Operating environment No corrosive gas Electrical PWR For logic Operating voltage 24 VDC 20 15 Under voltage detection Detected approx 19 VDC Under voltage lockout app...

Page 26: ... Over current protection Yes Over current detection Yes Fieldbus Bus protocol PROFIsafe V2 4 PROFINET V2 34 Fast Start Up Yes Media Redundancy Protocol Yes Shared Device Yes Conformance class 3 Yes Only for IRT switch function Vendor ID 0083h Device ID 000Ch GSD file GSDML V2 35 SMC EX260 FPS xml Certifications EMC directive Yes 2014 30 EU EN 61131 2 EN 61131 6 Machinery directive Yes 2006 42 EC E...

Page 27: ... SF System fault Red BF Bus fault Red L A1 A combination of Link LED and Act LED Connection via PROFINET on BUS IN and Data exchange on BUS IN Green Orange L A2 A combination of Link LED and Act LED Connection via PROFINET on BUS OUT and Data exchange on BUS OUT Green Orange PWR Supply for the logic Green Red PWR V Supply for the valves Green Yellow Red Fig 6 1 LED indicators ...

Page 28: ...parameterized by the Safe controller The parameterization is not acceptable The F address is not matched Flashing at 0 5 Hz The Safe controller requests operator acknowledgment ON The following diagnostic event s occurred Power supply is not present or is outside the permissible voltage range Over voltage lockout safe state entered At least one valve coil has a short circuit Self test has failed a...

Page 29: ...tive PWR V is not present or below the permissible voltage range Safe power supply safety output for the valve is not active Yellow Flash 16 V 19 V Green Flashing Active PWR V is below the permissible voltage range Safe power supply safety output for the valve is active Green ON 19 V 33 V PWR V is present Safe power supply safety output for the valve is active Yellow Green Flashing Not active PWR ...

Page 30: ...power up sequence Using the DIP switches Unscrew the cover and hinge it upwards The DIP switches can be adjusted with a small flat blade screwdriver Tighten the cover again making sure that the seals are positioned correctly torque 0 3 Nm Fig 6 3 PROFIsafe address switch Note The F Address bit numbering shown on the label has priority over any numbers printed on the DIP switch The default state fa...

Page 31: ...used with the EX260 FPS1 Mount the seal cap in the unused M12 socket connector IP67 is satisfied by using the seal cap properly Model No EX9 AWTS M12 connector for socket 10 pieces Note Tighten the seal caps to the tightening torque specified 0 2 Nm Fig 7 1 EX9 AWTS ...

Page 32: ... 31 No EX OMU1006 B 8 Dimensions The following figure shows the dimensions of EX260 FPS1 ...

Page 33: ...hernet network but the following problem has occurred The SI Unit is not connected to the PROFINET Controller Check the cable connection Check network settings Check PROFINET controller is active Configuration is defective Check the configuration Device name is not correct Check the Device names The GSD file is not correct Check the GSD file The PROFINET Controller is defective Check the PROFINET ...

Page 34: ...at 0 5Hz The safe controller requests operator acknowledgment for the SI Unit Check the diagnostic message Reintegrate the SI Unit Table 9 3 Troubleshooting for PWR for operation No Problem Possible cause Remedy 1 PWR indicator is OFF Incorrect wiring Check the cable Check the wiring and pin assignment PWR is not present Check the power supply and supply voltage level Fuse blown by over voltage pr...

Page 35: ...e Turn on the Safe power supply safety output 6 PWR V indicator is Red Yellow flashing PWR is higher than the permissible level Check the power supply voltage level Table 9 5 Troubleshooting for valve operation No Problem Possible cause Remedy 1 Valve cannot be Turned ON No PROFINET and PROFIsafe communication Check the LEDs Safe power supply safety output for the valve is not active Turn on the S...

Page 36: ... safe input is immediately returned to the operating state Before acknowledging an error you must make sure that acknowledgment will not cause the machine to switch to a hazardous state When planning the machine or system make sure that acknowledgment is only possible when the danger zone is visible WARNING Unintentional machine startup Startup restart following power up and when there is no longe...

Page 37: ...nerate a Codename to identify the communication relationship between two devices The technology part of the F Device compares the value with the address switch locally or with an assigned F Address in order to check the authenticity of the connection F_WD_Time Specifies the millisecond value for the watchdog timer The timer monitors the time that elapses until the next valid PROFIsafe message is r...

Page 38: ... for the safety program For a safe output module when the F System is passivated instead of the output values provided by the safety program 0 substitute values are transferred to the safe outputs PI PROFIBUS PROFINET International PNO Profibus Nutzerorganization e V PROFIsafe Safety related bus profile based on PROFIBUS DP or PROFINET The profile defines the communication between a safety program...

Page 39: ... identifies the PROFIsafe source address controller address The address is assigned automatically F_Destination_ Address PROFIsafe destination address address of the safe module The address has to be set to correct value in configuration software and at device DIP switch Ensure each individual device is assigned a unique address Make sure that the value set under F_Destination_Address is the same ...

Page 40: ...e 2017 July 1st Creator John Smith Test engineer Jane Brown Remark System XXX has been checked for engine hood production No Requirement mandatory Yes Remark X No Requirement Optional Yes No Remark Y Key Equipment identification Enter the device type and or the equipment identification for the relevant module Version HW FW enter the hardware and firmware version of the module as shown on the label...

Page 41: ...planned to prevent connectors being mixed up 8 Are requirements for the actuators and cable installation specified according to the SIL SILCL Cat PL to be achieved 9 Are the specifications for the parameterization defined 10 Are test intervals specified for testing the shutdown capability of the valves if this is required to achieve a SIL SILCL Cat PL 11 Has it been ensured that any person intenti...

Page 42: ...cifications specifications from the planning phase or according to the user manual 2 Are all unused ports fitted with a seal cap 3 Do the cable cross sections and installation correspond to the specifications 4 Does the connection technology correspond to the specifications in the technical data and in the relevant user manual No Requirement optional Yes No Remark 5 Is the PROFINET PROFIsafe addre...

Page 43: ... or according to the user manual 2 During commissioning is it ensured that any person intentionally starting hazardous movements can only do so with a direct view of the danger zone 3 Are all parameters parameterized for the outputs and is the F_WD_Time set correctly 4 If PWR V diagnostics parameter is disable is a suitable countermeasure used No Requirement optional Yes No Remark 5 Have safety di...

Page 44: ...ety functions in which the module is involved 7 Have measures been taken to achieve a specific Cat 8 Do all cables correspond to the specifications 9 Does the power supply correspond to the specifications for the protective extra low voltage PELV or safety extra low voltage SELV 10 Have the voltage supply of PWR and PWR V from a power supply unit been correctly implemented 11 Is external protectio...

Page 45: ... Appendix D Safety Characteristics Operation Item Value SFF 90 HFT Hardware Fault tolerance 1 PFH Probability of dangerous failure per hour 1 FIT Hardware classification Type B Safety Level SIL3 PL e Mission Time 20 years ...

Page 46: ...ction 6 ms Non safe valve output delay 2 ms single fault diagnostic detection time 15 min Device acknowledge time DAT 10 ms For calculating determining the response time safety function response time SFRT please look at the user manual of the used safe profinet controller Operating delay time of the valves is not considered ...

Page 47: ...ailure of low side switch Internal component failure Routine test pulse Turn off supply to valves by high side switch Report fault by diagnostics show on diagnostic LED and inhibit turn on 6 Excess temperature External environment condition Temperature sensor Turn off supply to valves by safety switches Report fault by diagnostics show on diagnostic LED and inhibit turn on 7 PROFINET communication...

Page 48: ...to 33V HW version updated to 03 product label updated anti tamper label added power supply current rating added yellow deleted from L A PWR LED descriptions October 2020 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 20...

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