background image

 THIS IS A HIGH PERFORMANCE PRODUCT USE AT YOUR OWN RISK

   This product is intended for OFF ROAD USE ONLY 
 This product is not intended to be used to break the law

Do not use this product until you have read the following agreement.
This agreement sets forth the terms and conditions for the use of this product.

The installation of this product indicates that the buyer has read and understands this agreement and accepts the
terms and conditions.

DISCLAIMER OF LIABILITY

Smarty Performance King

, its distributors, jobbers and dealers ( hereafter Seller ) shall be in no way responsible for the

product’s proper uses and service.  THE BUYER HEREBY WAIVES ALL LIABILITY CLAIMS.

The buyer acknowledges that he is not relying on the Sellers skill or judgement to select of furnish goods suitable for any
particular purpose and that there are no liabilities which extend beyond the description on the face hereof, and the buyer
hereby   waivers   all   remedies   or   liabilities   expressed   or   implied,   arising   by   law   or   otherwise   (   including   without   any
obligation of the seller with respect fitness, merchantability and consequential damages ) whatever or not occasioned by
the sellers negligence. 

The Seller disclaims any warranty and expressly disclaims any liability for personal injury and damages.  The
buyer acknowledges and agrees that the disclaimer of any liability for personal injury is a material term for this
agreement and the buyer agrees to indemnify the Seller and to hold the Seller harmless from any claim related
to the item of the equipment purchased.  Under no circumstances will the seller be liable for any damages or
expenses by reason of use or sale of any such equipment.

The Seller assumes no liability regarding the improper installation or misapplication of its products.
It is the installer's responsibility to check for proper installation and in doubt contact the manufacturer.

The buyer is solely responsible for all warranty issues from the manufacturer.

LIMITATION OF WARRANTY

Smarty Performance King  

( Hereafter  Seller  ) gives  Limited  Warranty  as to  description, quality,  merchantability,  and

fitness for any particular purpose, productiveness, or any other matter of the Seller’s product sold herewith.   The Seller
shall be in no way responsible for the products proper use and service and the buyer hereby waives all rights other than
those expressly written herein. This warranty shall not be extended, altered or varied except to be a written instrument
signed by Seller and Buyer.

The warranty is limited to one ( 1 ) year from the date of sale and limited solely to the parts contained within the products
kit.  All products that are in question of warranty must be returned prepaid to the Seller and must be accompanied by a
dated proof of purchase receipt.  All Warranty claims are subject to approval by 

Smarty Performance King

.

Under no circumstances will the Seller be liable for any labor charged or travel time incurred by in
diagnosis for defects, removal, or reinstallation of this product or any other contingent expenses.

Under no circumstances will the Seller be liable for any damage or expenses incurred by reason of the use or sale of any
such equipment.

In   the   event   that   the   buyer   does   not   agree   with   this   agreement:   THE   BUYER   MAY   PROMPTLY   RETURN   THIS
PRODUCT, IN A NEW AND UNUSED CONDITION, WITH A DATED PROOF OF PURCHASE TO THE PLACE OF
PURCHASE WITHIN TEN (10) DAYS FROM THE DATE OF PURCHASE FOR A FULL REFUND.  

THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND 
UNDERSTANDS THIS AGREEMENT AND ACCEPTS THE TERMS AND CONDITIONS.

Page 2 of 20

Summary of Contents for S-03

Page 1: ...Micro Tuner model S 03 1998 2002 Dodge Ram 5 9L 24 Valves Cummins Diesel Engine Instruction Manual PLEASE READ THIS ENTIRE INSTRUCTION MANUAL BEFORE PROCEEDING Rev 1 24B Page 1 of 20 ...

Page 2: ...sumes no liability regarding the improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantabil...

Page 3: ...Micro Tuner that is not covered by the Smarty Performance King warranty In the case of ECM replacement restore the ECM back to the STOCK software before the ECM replacement Smarty works only with one vehicle and one ECM at a time while it is VIN Locked Under no circumstances we will refund repair or warranty units that are send in and result VIN locked RESTORE ECM TO STOCK SOFTWARE BEFORE ANY SERV...

Page 4: ... updating 7 Recovery of the ECM 9 5 Adjusting optional parameters 11 Speed limiter 11 Torque 11 Injection Timing 11 Injection Duration 11 6 Reading DTC s 11 Reading Diagnostic Trouble Codes 11 Clearing DTC codes 12 7 ABS Update 12 Tire height update 12 8 Appendix A Error messages description 14 9 Appendix B DTC codes Interpretation 15 Regarding DTC Interpretation 15 DTC Interpretation listing 16 1...

Page 5: ...ones etc All those devices need to be turned off Please apply the parking brake before you begin a download As the Smarty Micro Tuner needs full battery voltage to program ensure your vehicle battery is fully charged and NOT connected to a battery charger Do not disturb or remove the connection cable during the updating operation Smarty preparation During the first use Smarty reads and stores the ...

Page 6: ... firmware version and the tuning data version Both the internal firmware and the tuning data information can be updated connecting a personal computer See Smarty Performance King internet site for more details Then main menu appears From the main menu press 1 to select ECM Update Press the 1 key to select ECM Update Then the Options menu appears From the Options menu press 1 to select Connect Truc...

Page 7: ...ware before returning your vehicle to a service center The service center might reprogram your vehicle with an updated STOCK software without your knowledge If your vehicle has not been returned to its STOCK software prior service Smarty will no longer be able to program your vehicle Such failure is not covered by the Smarty Performance King warranty Under no circumstances will we refund repair or...

Page 8: ...e the following page will appear displaying the CaTCHER software currently installed in the ECM When the key has been pressed Smarty asks for the selection between the STOCK and the CaTCHER software Pressing the 2 key Smarty asks for the confirmation of the operation of restore Pressing the key the ECM is restored to STOCK and Smarty returns to original unlocked condition so it can be used with an...

Page 9: ...t start before the ECM has been recovered properly The Wait to Start Light will flash continuously DON T PANIC Smarty Performance King has developed a special boot loader software that is used during all the ECM Updates Unlike the OEM DRBIII tool there s no need to pull fuses or unplug the batteries No tools needed At Smarty Performance King we ve done our homework Just follow the directions on Sm...

Page 10: ...the recovery operation starts You will see the following page After a few seconds an up counter with the percentage of the transmitted software will appear At the end of the transmission when the 100 is reached Smarty will update the functional parameters of the ECM The following page will appear At the end of the recovery operation the following page appears After a few seconds Smarty displays th...

Page 11: ... compensate the maximum speed IMPORTANT NOTICE Your tires might not be rated for increased speeds Please check your tires rating To set the speed limiter to Stock select 0 Torque The Torque selection can be programmed with a value between 1 stock and 6 high To use the default torque setting for the current CaTCHER level press 0 Injection Timing The Timing selection can be programmed 1 stock 2 adva...

Page 12: ...endix B of this manual for a complete listing of the DTC codes Clearing DTC codes At the end of the visualisation of the last DTC code present Smarty propose to clear all the stored DTC codes from the ECM memory Pressing the 1 key all the DTC codes stored in the ECM memory are erased Pressing the 2 key the DTC s will not be erased When the erasing operation has been completed the following page ap...

Page 13: ...wing page appears Hint it seems that the programming of the ABS units cannot always be performed We have found quiet often that the ABS sends the positive response for the new programming but in reality it didn t execute it For this reason Smarty shows the current tire height after the programming too So you can verify the operation and eventually try again Smarty already tries to take care of tha...

Page 14: ... Memory Written Wrong Data File The update file transmitted to Smarty through USB port is corrupted Download again the update file from Smarty Performance King internet site and update Smarty with the correct file PROGRAM ABORTED The ECM update function has been interrupted Restore the ECM to STOCK with the recovery procedure S N Verify Error The serial number of your vehicle has not been verified...

Page 15: ...ntrol Auxiliary inputs P06xx Computer Auxiliary outputs P07xx Transmission P08xx Transmission P09xx Transmission Manufacturer Code Sections P10xx Fuel Air metering Auxiliary emission controls P11xx Fuel Air metering P12xx Fuel Air metering P13xx Ignition Firing systems P14xx Auxiliary emission controls P15xx Vehicle speed Idle control Auxiliary inputs P16xx Computer Auxiliary outputs P17xx Transmi...

Page 16: ...LOW P0193 FUEL RAIL PRESSURE SENSOR VOLTAGE TOO HIGH P0201 INJECTOR 1 CONTROL CIRCUIT P0202 INJECTOR 2 CONTROL CIRCUIT P0203 INJECTOR 3 CONTROL CIRCUIT P0204 INJECTOR 4 CONTROL CIRCUIT P0205 INJECTOR 5 CONTROL CIRCUIT P0206 INJECTOR 6 CONTROL CIRCUIT P0207 FUEL INJECTOR 7 CIRCUIT P0208 FUEL INJECTOR 8 CIRCUIT P0209 FUEL INJECTOR 9 CIRCUIT P0210 FUEL INJECTOR 10 CIRCUIT P0215 FUEL INJECTOR PUMP CON...

Page 17: ...SE SET CIRCUIT P0571 CRUISE BRAKE SWITCH 1 PERFORMANCE P0572 BRAKE SWITCH 1 LOW P0573 BRAKE SWITCH 1 HIGH P0575 CRUISE SWITCH FAILURE SHORTED P0577 CRUISE SWITCH FAILURE OPEN P0579 SPEED CONTROL SWITCH 1 PERFORMANCE 5 7L P0580 LOW VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0581 HIGH VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0600 PCM FAILURE SERIAL COMMUNICATION LINK ...

Page 18: ...PONSE TIME TOO SHORT P1217 FUEL SOLENOID RESPONSE TIME TOO LONG P1218 INJECTION PUMP CALIBRATION CIRCUIT P1271 ACCELERATOR PEDAL POSITION SENSOR 1 2 CORRELATION P1272 ACCELERATOR PEDAL POSITION SENSOR 2 3 CORRELATION P1273 ACCELERATOR PEDAL POSITION SENSOR 1 3 CORRELATION P1275 ACCELERATOR PEDAL POSITION SENSOR 1 CIRCUIT P1277 ACCELERATOR PEDAL POSITION SENSOR 1 LOW VOLTAGE P1278 ACCELERATOR PEDAL...

Page 19: ...THE LAST 50 STARTS P1685 SKIM INVALID KEY P1686 NO SKIM BUS MESSAGES RECEIVED P1687 NO CLUSTER BUS MESSAGE P1688 INTERNAL FUEL INJECTION PUMP CONTROLLER FAILURE P1689 NO COMM BETWEEN ECM INJECTION PUMP MODULE P1690 CKP SENSOR DOES NOT AGREE WITH ECM CKP SENSOR P1691 FUEL SYSTEM ESS RPM ERROR P1692 DTC SET IN ECM P1693 DTC CLEARED IN COMPANION JTEC MODULE P1694 NO BUS MESSAGES RECEIVED FROM ECM MOD...

Page 20: ...ber of the product A brief written description of the problem Your address and other personal information to contact you 3 Contact your nearest Smarty Performance King distributor for immediate assistance bringing a copy of the Assistance Request Module 11 Declaration of Conformity For customers in North America Model number Trade Name Responsible Party Smarty S 03 Smarty Performance King Smarty P...

Page 21: ...o liability regarding the improper installation or misapplication of its products It is the installers responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantability and ...

Reviews: