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P1486-EVAP LEAK MONITOR PINCHED HOSE FOUND 
P1487-HIGH SPEED RADIATION FAN CTRL RELAY CIRCUIT
P1488-AUXILIARY 5 VOLT SUPPLY OUTPUT TOO LOW
P1489-HIGH SPEED FAN CTRL RELAY CIRCUIT
P1490-LOW SPEED FAN CTRL RELAY CIRCUIT
P1491-RADIATOR FAN CONTROL RELAY CIRCUIT
P1492-AMBIENT/BATTERY TEMPERATURE SENSOR VOLTAGE

TOO HIGH 

P1493-AMBIENT/BATTERY TEMPERATURE SENSOR VOLTAGE

TOO LOW

P1494-LEAK DETECTION PUMP SWITCH OR MECHANICAL 

FAULT 

P1495-LEAK DETECTION PUMP SOLENOID CIRCUIT 
P1496-5 VOLT SUPPLY, OUTPUT TOO LOW
P1498-HIGH SPEED RADIATOR FAN GROUND DTRL RELAY 

CIRCUIT

P1508-IAC SYSTEM LOW RPM
P1509-IAC SYSTEM HIGH RPM
P1594-CHARGING SYSTEM VOLTAGE TOO HIGH
P1595-SPEED CONTROL SOLENOID CIRCUIT
P1596-SPEED CONTROL SWITCH ALWAYS HIGH
P1597-SPEED CONTROL SWITCH ALWAYS LOW
P1598-A/C PRESSURE SENSOR VOLTAGE TOO HIGH
P1599-A/C PRESSURE SENSOR VOLTAGE TOO LOW
P1602-PCM NOT PROGRAMMED 
P1621-PCM MEMORY PERFORMANCE OR WRITE
P1626-VEHICLE THEFT SYSTEM CONTROL LOSS OF DATA
P1627-A/D PERFORMANCE
P1630-VEHICLE THEFT SYSTEM PCM IN LEARNING MODE
P1631-VEHICLE THEFT SYSTEM IMPROPER PASSWORD
P1635-5 VOLT REFERENCE (A) CIRCUIT
P1639-5 VOLT REFERENCE (B) CIRCUIT
P1641-MIL CONTROL CIRCUIT
P1643-WAIT TO START LAMP CONTROL CIRCUIT
P1646-5 VOLT REFERENCE (C) CIRCUIT
P1652-J1850 SHORT TO GROUND 
P1653-EGR VENT SOLENOID CONTROL CIRCUIT
P1654-SERVICE THROTTLE SOON LAMP CONTROL CIRCUIT
P1655-EGR SOLENOID CONTROL CIRCUIT
P1656-WASTEGATE SOLENOID CONTROL CIRCUIT
P1680-CLUTCH RELEASED SWITCH CIRCUIT
P1681-NO I/P CLUSTER CCD/J1850 MESSAGES RECEIVED
P1682-CHARGING SYSTEM VOLTAGE TOO LOW
P1683-SPEED CONTROL POWER RELAY
P1683-S/C 12V DRIVER CKT
P1684-BATTERY DISCONNECTED IN THE LAST 50 STARTS
P1685-SKIM INVALID KEY

P1686-NO SKIM BUS MESSAGES RECEIVED
P1687-NO CLUSTER BUS MESSAGE 
P1688-INTERNAL FUEL INJECTION PUMP CONTROLLER 

FAILURE

P1689-NO COMM BETWEEN ECM & INJECTION PUMP 

MODULE

P1690-CKP SENSOR DOES NOT AGREE WITH ECM CKP 

SENSOR

P1691-FUEL SYSTEM ESS RPM ERROR
P1692-DTC SET IN ECM
P1693-DTC CLEARED IN COMPANION JTEC MODULE
P1694-NO BUS MESSAGES RECEIVED FROM ECM MODULE
P1695-NO CCD/J1850 MESSAGE FROM BODY CONTROL 

MODULE 

P1696-PCM FAILURE EEPROM WRITE DENIED
P1697-EMR (SRI) MILEAGE NOT STORED 
P1698-NO CCD/J1850 MESSAGE FROM TCM/PCM
P1719-SKIP SHIFT SOLENOID CIRCUIT
P1740-TCC OR O/D SOLENOID PERFORMANCE
P1756-GOV PRESS NOT EQUAL TO TARGET @ NOT 12-20 PSI
P1757-GOV PRESS ABOVE 3 PSI IN GEAR WITH 0 MPH
P1762-GOV PRESS SENSOR OFFSET VOLTS TOO LOW OR 

HIGH

P1763-GOV PRESS SENSOR VOLTS TOO HIGH
P1764-GOV PRESS SENSOR VOLTS TOO LOW
P1765-TRANS 12V SUPPLY RELAY CTRL CIRCUIT
P1899-P/N SWITCH STUCK IN PARK OR IN GEAR
P2121-PEDAL POSITION SENSOR 1 CONFORMANCE ERROR 
P2122-PEDAL POSITION SENSOR 1 VOLTAGE TOO LOW 
P2123-PEDAL POSITION SENSOR 1 VOLTAGE TOO HIGH 
P2127-PEDAL POSITION VALIDATION SWITCH 2 LOW
P2128-PEDAL POSITION VALIDATION SWITCH 2 LOW
P2146-FUEL INJECTOR GROUP 1 SUPPLY VOLTAGE CIRCUIT
P2147-FUEL INJECTOR GROUP 1 SUPPLY VOLTAGE LOW
P2148-FUEL INJECTOR GROUP 1 SUPPLY VOLTAGE HIGH
P2149-FUEL INJECTOR GROUP 2 SUPPLY VOLTAGE CIRCUIT
P2150-FUEL INJECTOR GROUP 2 SUPPLY VOLTAGE LOW
P2151-FUEL INJECTOR GROUP 2 SUPPLY VOLTAGE HIGH
P2266-WATER IN FUEL (WIF) SENSOR VOLTAGE TOO LOW 
P2269-WATER IN FUEL (WIF) 
P2502-CHARGING SYSTEM ERROR 
P2503-CHARGING SYSTEM OUTPUT LOW 
P2504-CHARGING SYSTEM OUTPUT HIGH 
P2509-ECM/PCM POWER INPUT SIGNAL INTERMITTENT 
P2607-LOW VOLTAGE AT THE #2 INTAKE AIR HEATER RELAY 
P2608-HIGH VOLTAGE AT THE #2 INTAKE AIR HEATER RELAY
P2609-NO VOLTAGE DROP SEEN FROM INTAKE AIR HEAT

Page 19 of 20

Summary of Contents for S-03

Page 1: ...Micro Tuner model S 03 1998 2002 Dodge Ram 5 9L 24 Valves Cummins Diesel Engine Instruction Manual PLEASE READ THIS ENTIRE INSTRUCTION MANUAL BEFORE PROCEEDING Rev 1 24B Page 1 of 20 ...

Page 2: ...sumes no liability regarding the improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantabil...

Page 3: ...Micro Tuner that is not covered by the Smarty Performance King warranty In the case of ECM replacement restore the ECM back to the STOCK software before the ECM replacement Smarty works only with one vehicle and one ECM at a time while it is VIN Locked Under no circumstances we will refund repair or warranty units that are send in and result VIN locked RESTORE ECM TO STOCK SOFTWARE BEFORE ANY SERV...

Page 4: ... updating 7 Recovery of the ECM 9 5 Adjusting optional parameters 11 Speed limiter 11 Torque 11 Injection Timing 11 Injection Duration 11 6 Reading DTC s 11 Reading Diagnostic Trouble Codes 11 Clearing DTC codes 12 7 ABS Update 12 Tire height update 12 8 Appendix A Error messages description 14 9 Appendix B DTC codes Interpretation 15 Regarding DTC Interpretation 15 DTC Interpretation listing 16 1...

Page 5: ...ones etc All those devices need to be turned off Please apply the parking brake before you begin a download As the Smarty Micro Tuner needs full battery voltage to program ensure your vehicle battery is fully charged and NOT connected to a battery charger Do not disturb or remove the connection cable during the updating operation Smarty preparation During the first use Smarty reads and stores the ...

Page 6: ... firmware version and the tuning data version Both the internal firmware and the tuning data information can be updated connecting a personal computer See Smarty Performance King internet site for more details Then main menu appears From the main menu press 1 to select ECM Update Press the 1 key to select ECM Update Then the Options menu appears From the Options menu press 1 to select Connect Truc...

Page 7: ...ware before returning your vehicle to a service center The service center might reprogram your vehicle with an updated STOCK software without your knowledge If your vehicle has not been returned to its STOCK software prior service Smarty will no longer be able to program your vehicle Such failure is not covered by the Smarty Performance King warranty Under no circumstances will we refund repair or...

Page 8: ...e the following page will appear displaying the CaTCHER software currently installed in the ECM When the key has been pressed Smarty asks for the selection between the STOCK and the CaTCHER software Pressing the 2 key Smarty asks for the confirmation of the operation of restore Pressing the key the ECM is restored to STOCK and Smarty returns to original unlocked condition so it can be used with an...

Page 9: ...t start before the ECM has been recovered properly The Wait to Start Light will flash continuously DON T PANIC Smarty Performance King has developed a special boot loader software that is used during all the ECM Updates Unlike the OEM DRBIII tool there s no need to pull fuses or unplug the batteries No tools needed At Smarty Performance King we ve done our homework Just follow the directions on Sm...

Page 10: ...the recovery operation starts You will see the following page After a few seconds an up counter with the percentage of the transmitted software will appear At the end of the transmission when the 100 is reached Smarty will update the functional parameters of the ECM The following page will appear At the end of the recovery operation the following page appears After a few seconds Smarty displays th...

Page 11: ... compensate the maximum speed IMPORTANT NOTICE Your tires might not be rated for increased speeds Please check your tires rating To set the speed limiter to Stock select 0 Torque The Torque selection can be programmed with a value between 1 stock and 6 high To use the default torque setting for the current CaTCHER level press 0 Injection Timing The Timing selection can be programmed 1 stock 2 adva...

Page 12: ...endix B of this manual for a complete listing of the DTC codes Clearing DTC codes At the end of the visualisation of the last DTC code present Smarty propose to clear all the stored DTC codes from the ECM memory Pressing the 1 key all the DTC codes stored in the ECM memory are erased Pressing the 2 key the DTC s will not be erased When the erasing operation has been completed the following page ap...

Page 13: ...wing page appears Hint it seems that the programming of the ABS units cannot always be performed We have found quiet often that the ABS sends the positive response for the new programming but in reality it didn t execute it For this reason Smarty shows the current tire height after the programming too So you can verify the operation and eventually try again Smarty already tries to take care of tha...

Page 14: ... Memory Written Wrong Data File The update file transmitted to Smarty through USB port is corrupted Download again the update file from Smarty Performance King internet site and update Smarty with the correct file PROGRAM ABORTED The ECM update function has been interrupted Restore the ECM to STOCK with the recovery procedure S N Verify Error The serial number of your vehicle has not been verified...

Page 15: ...ntrol Auxiliary inputs P06xx Computer Auxiliary outputs P07xx Transmission P08xx Transmission P09xx Transmission Manufacturer Code Sections P10xx Fuel Air metering Auxiliary emission controls P11xx Fuel Air metering P12xx Fuel Air metering P13xx Ignition Firing systems P14xx Auxiliary emission controls P15xx Vehicle speed Idle control Auxiliary inputs P16xx Computer Auxiliary outputs P17xx Transmi...

Page 16: ...LOW P0193 FUEL RAIL PRESSURE SENSOR VOLTAGE TOO HIGH P0201 INJECTOR 1 CONTROL CIRCUIT P0202 INJECTOR 2 CONTROL CIRCUIT P0203 INJECTOR 3 CONTROL CIRCUIT P0204 INJECTOR 4 CONTROL CIRCUIT P0205 INJECTOR 5 CONTROL CIRCUIT P0206 INJECTOR 6 CONTROL CIRCUIT P0207 FUEL INJECTOR 7 CIRCUIT P0208 FUEL INJECTOR 8 CIRCUIT P0209 FUEL INJECTOR 9 CIRCUIT P0210 FUEL INJECTOR 10 CIRCUIT P0215 FUEL INJECTOR PUMP CON...

Page 17: ...SE SET CIRCUIT P0571 CRUISE BRAKE SWITCH 1 PERFORMANCE P0572 BRAKE SWITCH 1 LOW P0573 BRAKE SWITCH 1 HIGH P0575 CRUISE SWITCH FAILURE SHORTED P0577 CRUISE SWITCH FAILURE OPEN P0579 SPEED CONTROL SWITCH 1 PERFORMANCE 5 7L P0580 LOW VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0581 HIGH VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0600 PCM FAILURE SERIAL COMMUNICATION LINK ...

Page 18: ...PONSE TIME TOO SHORT P1217 FUEL SOLENOID RESPONSE TIME TOO LONG P1218 INJECTION PUMP CALIBRATION CIRCUIT P1271 ACCELERATOR PEDAL POSITION SENSOR 1 2 CORRELATION P1272 ACCELERATOR PEDAL POSITION SENSOR 2 3 CORRELATION P1273 ACCELERATOR PEDAL POSITION SENSOR 1 3 CORRELATION P1275 ACCELERATOR PEDAL POSITION SENSOR 1 CIRCUIT P1277 ACCELERATOR PEDAL POSITION SENSOR 1 LOW VOLTAGE P1278 ACCELERATOR PEDAL...

Page 19: ...THE LAST 50 STARTS P1685 SKIM INVALID KEY P1686 NO SKIM BUS MESSAGES RECEIVED P1687 NO CLUSTER BUS MESSAGE P1688 INTERNAL FUEL INJECTION PUMP CONTROLLER FAILURE P1689 NO COMM BETWEEN ECM INJECTION PUMP MODULE P1690 CKP SENSOR DOES NOT AGREE WITH ECM CKP SENSOR P1691 FUEL SYSTEM ESS RPM ERROR P1692 DTC SET IN ECM P1693 DTC CLEARED IN COMPANION JTEC MODULE P1694 NO BUS MESSAGES RECEIVED FROM ECM MOD...

Page 20: ...ber of the product A brief written description of the problem Your address and other personal information to contact you 3 Contact your nearest Smarty Performance King distributor for immediate assistance bringing a copy of the Assistance Request Module 11 Declaration of Conformity For customers in North America Model number Trade Name Responsible Party Smarty S 03 Smarty Performance King Smarty P...

Page 21: ...o liability regarding the improper installation or misapplication of its products It is the installers responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantability and ...

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