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P1024-ECU START CIRCUIT LOW
P1025-WOT CIRCUIT LOW
P1026-WOT CIRCUIT HIGH
P1027-ECU SEES WIDE OPEN THROTTLE
P1028-ECU DOES NOT SEE WIDE OPEN THROTTLE
P1029-ISA CLOSED THROTTLE CIRCUIT LOW
P1030-ISA CLOSED THROTTLE CIRCUIT HIGH
P1031-ECU SEES CLOSED THROTTLE
P1032-ECU DOES NOT SEES CLOSED THROTTLE
P1033..36-ISA CIRCUIT
P1037-TP SENSOR CIRCUIT READS LOW
P1038-PARK/NEUTRAL LINE HIGH
P1039- PARK/NEUTRAL LINE LOW
P1040-LATCHED B+ LINE LOW
P1041-LATCHED B+ LINE HIGH
P1042-NO LATCHED B+ ½ VOLT DROP
P1043-SHIFT LAMP CIRCUIT GROUNDED
P1044-D2-1 CIRCUIT LOW (A/T)
P1044-UPSHIFT LAMP CIRCUIT (M/T)
P1044-SHIFT LAMP CIRCUIT HIGH
P1045-SHIFT LAMP CIRCUIT OPEN
P1047-WRONG ECU
P1048-M/T VEHICLE CONFIGURATION
P1049-A/T VEHICLE CONFIGURATION
P1050-IDLE RPM LOW
P1051-IDLE RPM HIGH
P1052-MAP SENSOR OUT OF LIMITS
P1053-CHANGE IN MAP READING OUT OF LIMITS
P1054-COOLANT SENSOR & 5V SUPPLY FOR TP SENSOR / 

MAP CIRCUIT LOW

P1055-COOLANT SENSOR CIRCUIT HIGH
P1065-INACTIVE COOLANT TEMPERATURE SENSOR
P1059-A/C REQUEST CIRCUIT LOW
P1060-A/C REQUEST CIRCUIT HIGH
P1061-A/C SELECT CIRCUIT LOW
P1062-A/C SELECT CIRCUIT HIGH
P1063-A/C CLUTCH CIRCUIT LOW
P1064-A/C CLUTCH CIRCUIT HIGH & POWER STEERING 

INPUT

P1065-RICH OXYGEN SENSOR INPUT
P1066-LEAN OXYGEN SENSOR INPUT
P1067-LATCH RELAY CIRCUIT LOW
P1068-LATCH RELAY CIRCUIT HIGH
P1069-NO TACH
P1074-ECU DOES NOT SEE SPEED SENSOR
P1106-MAP SENSOR CIRCUIT INTERMITTENT HIGH VOLTAGE
P1107-MAP SENSOR CIRCUIT INTERMITTENT LOW VOLTAGE
P1110-DECREASED ENGINE PERFORMANCE DUE TO HIGH 

INTAKE AIR TEMPERATURE

P1111-IAT SENSOR CIRCUIT INTERMITTENT HIGH VOLTAGE
P1111-IAT SENSOR CIRCUIT INTERMITTENT LOW VOLTAGE
P1114-ECT SENSOR CIRCUIT INTERMITTENT LOW VOLTAGE
P1115-ECT SENSOR CIRCUIT INTERMITTENT HIGH VOLTAGE
P1121-TPS CIRCUIT INTERMITTENT HIGH VOLTAGE
P1122-TPS CIRCUIT INTERMITTENT HIGH VOLTAGE
P1125-ACCELERATOR PEDAL POSITION SYSTEM
P1133-HO2S INSUFFICIENT SWITCHING BANK 1 SENSOR 1
P1134-HO2S INSUFFICIENT TRANSITION TIME RATIO BANK 1 

SENSOR 1

P1153-HO2S INSUFFICIENT SWITCHING BANK 2 SENSOR 1
P1154-HO2S INSUFFICIENT TRANSITION TIME RATIO BANK 2 

SENSOR 1

P1180-DECREASED ENGINE PERFORMANCE DUE TO HIGH 

INJECTION PUMP FUEL TEMPERATURE

P1191-INTAKE AIR DUCT LEAK
P1192-INLET AIR TEMP SENSOR VOLTAGE LOW
P1193-INLET AIR TEMP SENSOR VOLTAGE HIGH
P1194-O2 HEATER PERFORMANCE
P1195-O2 SENSOR 1/1 SLOW DURING CATALYST MONITOR
P1196-O2 SENSOR 2/1 SLOW DURING CATALYST MONITOR
P1197- O2 SENSOR 1/2 SLOW DURING CATALYST MONITOR
P1198-RADIATOR TEMPERATURE SENSOR VOLTS TOO HIGH
P1198-RADIATOR TEMPERATURE SENSOR VOLTS TOO LOW
P1214-INJECTION PUMP TIMING OFFSET
P1216-FUEL SOLENOID RESPONSE TIME TOO SHORT
P1217-FUEL SOLENOID RESPONSE TIME TOO LONG
P1218-INJECTION PUMP CALIBRATION CIRCUIT
P1271-ACCELERATOR PEDAL POSITION SENSOR 1-2 

CORRELATION

P1272- ACCELERATOR PEDAL POSITION SENSOR 2-3 

CORRELATION

P1273- ACCELERATOR PEDAL POSITION SENSOR 1-3 

CORRELATION

P1275-ACCELERATOR PEDAL POSITION SENSOR 1 CIRCUIT
P1277-ACCELERATOR PEDAL POSITION SENSOR 1 LOW 

VOLTAGE

P1278-ACCELERATOR PEDAL POSITION SENSOR 1 HIGH 

VOLTAGE

P1280-ACCELRATOR PEDAL POSITION SENSOR 2 CIRCUIT
P1281-ENGINE IS COLD TOO LONG 
P1282-FUEL PUMP/SYSTEM RELAY CONTROL CIRCUIT 
P1282-ACCELERATOR PEDAL POSITION SENSOR 2 LOW 

VOLTAGE

P1283-IDLE SELECT SIGNAL INVALID
P1283-ACCELERATOR PEDAL POSITION SENSOR 2 HIGH 

VOLTAGE

P1284-FUEL INJECTION PUMP BATTERY VOLTAGE OUT OF 

RANGE

P1285-FUEL INJECTION PUMP CONTROLLER ALWAYS ON
P1285-ACCELERATOR PEDAL POSITION SENSOR 3 CIRCUIT
P1286-ACCELERATOR POSITION SENSOR SUPPLY VOLTAGE 

TOO HIGH

P1287-FUEL INJECTION PUMP CONTROL SUPPLY VOLTAGE 

LOW

P1287-ACCELERATOR PEDAL POSITION SENSOR 3 LOW 

VOLTAGE

P1288-INTAKE MANIFOLD SHORT RUNNER SOLENOID 

CIRCUIT

P1288-ACCELERATOR PEDAL POSITION SENSOR 3 LOW 

VOLTAGE

P1289-MANIFOLD TUNE VALVE SOLENOID CIRCUIT
P1290-CNG FUEL SYSTEM PRESSURE TOO HIGH
P1291-NO TEMP RISE SEEN FROM INTAKE HEATERS
P1292-CNG PRESSURE SENSOR VOLTAGE TOO HIGH
P1293-CNG PRESSURE SENSOR VOLTAGE TOO LOW
P1294-TARGET IDLE NOT REACHED 
P1295-NO 5-VOLTS TO THROTTLE POSITION SENSOR
P1296-NO 5-VOLTS TO MAP SENSOR 
P1297-NO CHANGE IN MAP FROM START TO RUN
P1298-LEAN OPERATION AT WIDE OPEN THROTTLE
P1299-VACUUM LEAK FOUND (IAC FULLY SEATED)
P1336-CRANKSHAFT POSITION SYSTEM VARIATION NOT 

LEARNED

P1345-CRANKSHAFT POSITION/CAMSHAFT POSITION 

CORRELATION

P1351-IGNITION CONTROL CIRCUIT HIGH VOLTAGE
P1361-IGNITION CONTROL CIRCUIT LOW VOLTAGE
P1380-ELECTRONIC BRAKE CONTROL ROUGH ROAD DATA 

UNUSABLE

P1381-MISFIRE DETECTED-NO ELECTRONIC BRAKE 

CONTROL DATA

P1388-AUTO SHUTDOWN RELAY CONTROL CIRCUIT 
P1389-NO ASD RELAY OUTPUT VOLTAGE AT PCM
P1390-TIMING BELT SKIPPED 1 TOOTH OR MORE
P1391-INTERMITTENT LOSS OF CMP OR CKP 
P1398-MIS-FIRE ADAPTIVE NUMERATOR AT LIMIT
P1399-WAIT TO START LAMP CIRCUIT 

P1403-NO 5 VOLTS TO EGR SENSOR
P1404-EGR VALVE CLOSED PINTLE POSITION
P1406-EGR VALVE POSITION
P1409-EGR VALVE SYSTEM LEAK
P1415-AIR SYSTEM BANK 1
P1416-AIR SYSTEM BANK 1
P1441-EVAP EMISSION FLOW DURING NON-PURGE
P1475-AUXILIARY 5 VOLT SUPPLY VOLTAGE HIGH
P1476-TOO LITTLE SECONDARY AIR
P1477-TOO MUCH SECONDARY AIR
P1478-BATTERY TEMP SENSOR VOLTS OUT OF LIMITS
P1479-TRANSMISSION FAN RELAY CIRCUIT
P1480-PCV SOLENOID CIRCUIT
P1481-EATX MISFIRE RPM SIGNAL OUT OF RANGE
P1482-CATALYST TEMPERATURE SENSOR CIRCUIT 

SHORTED LOW

P1483-CATALYST TEMPERATURE SENSOR CIRCUIT 

SHORTED HIGH

P1484-CATALYTIC CONVERTER OVERHEAT DETECTION
P1485-AIR INJECTION SOLENOID CIRCUIT

Page 18 of 20

Summary of Contents for S-03

Page 1: ...Micro Tuner model S 03 1998 2002 Dodge Ram 5 9L 24 Valves Cummins Diesel Engine Instruction Manual PLEASE READ THIS ENTIRE INSTRUCTION MANUAL BEFORE PROCEEDING Rev 1 24B Page 1 of 20 ...

Page 2: ...sumes no liability regarding the improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantabil...

Page 3: ...Micro Tuner that is not covered by the Smarty Performance King warranty In the case of ECM replacement restore the ECM back to the STOCK software before the ECM replacement Smarty works only with one vehicle and one ECM at a time while it is VIN Locked Under no circumstances we will refund repair or warranty units that are send in and result VIN locked RESTORE ECM TO STOCK SOFTWARE BEFORE ANY SERV...

Page 4: ... updating 7 Recovery of the ECM 9 5 Adjusting optional parameters 11 Speed limiter 11 Torque 11 Injection Timing 11 Injection Duration 11 6 Reading DTC s 11 Reading Diagnostic Trouble Codes 11 Clearing DTC codes 12 7 ABS Update 12 Tire height update 12 8 Appendix A Error messages description 14 9 Appendix B DTC codes Interpretation 15 Regarding DTC Interpretation 15 DTC Interpretation listing 16 1...

Page 5: ...ones etc All those devices need to be turned off Please apply the parking brake before you begin a download As the Smarty Micro Tuner needs full battery voltage to program ensure your vehicle battery is fully charged and NOT connected to a battery charger Do not disturb or remove the connection cable during the updating operation Smarty preparation During the first use Smarty reads and stores the ...

Page 6: ... firmware version and the tuning data version Both the internal firmware and the tuning data information can be updated connecting a personal computer See Smarty Performance King internet site for more details Then main menu appears From the main menu press 1 to select ECM Update Press the 1 key to select ECM Update Then the Options menu appears From the Options menu press 1 to select Connect Truc...

Page 7: ...ware before returning your vehicle to a service center The service center might reprogram your vehicle with an updated STOCK software without your knowledge If your vehicle has not been returned to its STOCK software prior service Smarty will no longer be able to program your vehicle Such failure is not covered by the Smarty Performance King warranty Under no circumstances will we refund repair or...

Page 8: ...e the following page will appear displaying the CaTCHER software currently installed in the ECM When the key has been pressed Smarty asks for the selection between the STOCK and the CaTCHER software Pressing the 2 key Smarty asks for the confirmation of the operation of restore Pressing the key the ECM is restored to STOCK and Smarty returns to original unlocked condition so it can be used with an...

Page 9: ...t start before the ECM has been recovered properly The Wait to Start Light will flash continuously DON T PANIC Smarty Performance King has developed a special boot loader software that is used during all the ECM Updates Unlike the OEM DRBIII tool there s no need to pull fuses or unplug the batteries No tools needed At Smarty Performance King we ve done our homework Just follow the directions on Sm...

Page 10: ...the recovery operation starts You will see the following page After a few seconds an up counter with the percentage of the transmitted software will appear At the end of the transmission when the 100 is reached Smarty will update the functional parameters of the ECM The following page will appear At the end of the recovery operation the following page appears After a few seconds Smarty displays th...

Page 11: ... compensate the maximum speed IMPORTANT NOTICE Your tires might not be rated for increased speeds Please check your tires rating To set the speed limiter to Stock select 0 Torque The Torque selection can be programmed with a value between 1 stock and 6 high To use the default torque setting for the current CaTCHER level press 0 Injection Timing The Timing selection can be programmed 1 stock 2 adva...

Page 12: ...endix B of this manual for a complete listing of the DTC codes Clearing DTC codes At the end of the visualisation of the last DTC code present Smarty propose to clear all the stored DTC codes from the ECM memory Pressing the 1 key all the DTC codes stored in the ECM memory are erased Pressing the 2 key the DTC s will not be erased When the erasing operation has been completed the following page ap...

Page 13: ...wing page appears Hint it seems that the programming of the ABS units cannot always be performed We have found quiet often that the ABS sends the positive response for the new programming but in reality it didn t execute it For this reason Smarty shows the current tire height after the programming too So you can verify the operation and eventually try again Smarty already tries to take care of tha...

Page 14: ... Memory Written Wrong Data File The update file transmitted to Smarty through USB port is corrupted Download again the update file from Smarty Performance King internet site and update Smarty with the correct file PROGRAM ABORTED The ECM update function has been interrupted Restore the ECM to STOCK with the recovery procedure S N Verify Error The serial number of your vehicle has not been verified...

Page 15: ...ntrol Auxiliary inputs P06xx Computer Auxiliary outputs P07xx Transmission P08xx Transmission P09xx Transmission Manufacturer Code Sections P10xx Fuel Air metering Auxiliary emission controls P11xx Fuel Air metering P12xx Fuel Air metering P13xx Ignition Firing systems P14xx Auxiliary emission controls P15xx Vehicle speed Idle control Auxiliary inputs P16xx Computer Auxiliary outputs P17xx Transmi...

Page 16: ...LOW P0193 FUEL RAIL PRESSURE SENSOR VOLTAGE TOO HIGH P0201 INJECTOR 1 CONTROL CIRCUIT P0202 INJECTOR 2 CONTROL CIRCUIT P0203 INJECTOR 3 CONTROL CIRCUIT P0204 INJECTOR 4 CONTROL CIRCUIT P0205 INJECTOR 5 CONTROL CIRCUIT P0206 INJECTOR 6 CONTROL CIRCUIT P0207 FUEL INJECTOR 7 CIRCUIT P0208 FUEL INJECTOR 8 CIRCUIT P0209 FUEL INJECTOR 9 CIRCUIT P0210 FUEL INJECTOR 10 CIRCUIT P0215 FUEL INJECTOR PUMP CON...

Page 17: ...SE SET CIRCUIT P0571 CRUISE BRAKE SWITCH 1 PERFORMANCE P0572 BRAKE SWITCH 1 LOW P0573 BRAKE SWITCH 1 HIGH P0575 CRUISE SWITCH FAILURE SHORTED P0577 CRUISE SWITCH FAILURE OPEN P0579 SPEED CONTROL SWITCH 1 PERFORMANCE 5 7L P0580 LOW VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0581 HIGH VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0600 PCM FAILURE SERIAL COMMUNICATION LINK ...

Page 18: ...PONSE TIME TOO SHORT P1217 FUEL SOLENOID RESPONSE TIME TOO LONG P1218 INJECTION PUMP CALIBRATION CIRCUIT P1271 ACCELERATOR PEDAL POSITION SENSOR 1 2 CORRELATION P1272 ACCELERATOR PEDAL POSITION SENSOR 2 3 CORRELATION P1273 ACCELERATOR PEDAL POSITION SENSOR 1 3 CORRELATION P1275 ACCELERATOR PEDAL POSITION SENSOR 1 CIRCUIT P1277 ACCELERATOR PEDAL POSITION SENSOR 1 LOW VOLTAGE P1278 ACCELERATOR PEDAL...

Page 19: ...THE LAST 50 STARTS P1685 SKIM INVALID KEY P1686 NO SKIM BUS MESSAGES RECEIVED P1687 NO CLUSTER BUS MESSAGE P1688 INTERNAL FUEL INJECTION PUMP CONTROLLER FAILURE P1689 NO COMM BETWEEN ECM INJECTION PUMP MODULE P1690 CKP SENSOR DOES NOT AGREE WITH ECM CKP SENSOR P1691 FUEL SYSTEM ESS RPM ERROR P1692 DTC SET IN ECM P1693 DTC CLEARED IN COMPANION JTEC MODULE P1694 NO BUS MESSAGES RECEIVED FROM ECM MOD...

Page 20: ...ber of the product A brief written description of the problem Your address and other personal information to contact you 3 Contact your nearest Smarty Performance King distributor for immediate assistance bringing a copy of the Assistance Request Module 11 Declaration of Conformity For customers in North America Model number Trade Name Responsible Party Smarty S 03 Smarty Performance King Smarty P...

Page 21: ...o liability regarding the improper installation or misapplication of its products It is the installers responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantability and ...

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