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P0357-IGNITION COIL #7 PRIMARY CIRCUIT 
P0358-IGNITION COIL #8 PRIMARY CIRCUIT 
P0370-FUEL INJECTION PUMP SPEED/POSITION SENSOR 

SIGNAL LOST

P0380-INTAKE AIR HEATER RELAY NO.1 CONTROL CIRCUIT
P0380-GLOW PLUG CIRCUIT PERFORMANCE
P0381-WAIT TO START LAMP INOPERATIVE 
P0382-INTAKE AIR HEATER RELAY NO.2 CONTROL CIRCUIT
P0387-CKP SENSOR SUPPLY VOLTAGE TOO LOW
P0388-CKP SENSOR SUPPLY VOLTAGE TOO HIGH
P0400-EXHAUST GAS RECIRCULATION (EGR) FLOW 

MALFUNCTION

P0401-EGR SYSTEM PERFORMANCE 
P0403-EGR SOLENOID CIRCUIT 
P0404-EGR POSITION SENSOR RATIONALITY OPEN
P0405-EGR POSITION SENSOR CIRCUIT LOW 
P0406-EGR POSITION SENSOR CIRCUIT HIGH 
P0410-AIR SYSTEM
P0412-SECONDARY AIR SOLENOID CIRCUIT
P0420-1/1 CATALYTIC CONVERTER EFFICIENCY 
P0430-1/2 CATALYTIC CONVERTER EFFICIENCY 
P0432-1/2 CATALYTIC CONVERTER EFFICIENCY 
P0440-GENERAL EVAP SYSTEM FAILURE 
P0441-EVAP PURGE FLOW MONITOR 
P0442-EVAP LEAK MONITOR MEDIUM (0.040) LEAK 

DETECTED 

P0443-EVAP PURGE SOLENOID CIRCUIT 
P0446-EVAP EMISSION VENT VALVE PERFORMANCE
P0452-EVAP EMISSION PRESSURE SENSOR CIRCUIT LOW 

VOLTAGE

P0453- EVAP EMISSION PRESSURE SENSOR CIRCUIT HIGH 

VOLTAGE

P0455-EVAP LEAK MONITOR LARGE LEAK DETECTED 
P0456-EVAP LEAK MONITOR SMALL (0.020) LEAK DETECTED
P0460-FUEL LEVEL SENDING UNIT NO CHANGE OVER MILES 
P0461-FUEL LEVEL UNIT NO CHANGE OVER TIME 
P0462-FUEL LEVEL SENDING UNIT VOLTS TOO LOW
P0463-HIGH VOLTAGE DETECTED AT THE FUEL LEVEL 

SENSOR 

P0475-EPR SOLENOID CIRCUIT
P0477-EXHAUST PRESSURE CONTROL RELAY LOW
P0478- EXHAUST PRESSURE CONTROL RELAY HIGH
P0480-COOLING FAN 1 CONTROL CIRCUIT OPEN (LOW 

SPEED FAN)

P0483-FAN SPEED 
P0500-NO VEHICLE SPEED SENSOR SIGNAL
P0501-VEHICLE SPEED SENSOR PERFORMANCE 
P0505-IDLE AIR CONTROL MOTOR CIRCUITS
P0506-IDLE SPEED PERFORMANCE LOWER THAN EXCEPTED
P0507-IDLE SPEED PERFORMANCE HIGHER THAN 

EXCEPTED 

P0508-UNDERCURRENT CONDITION DETECTED IN LINEAR 

IDLE AIR CONTROL MOTOR FEEDBACK SENSE 
CIRCUIT

P0509-OVER CURRENT CONDITION DETECTED IN LINEAR 

IDLE AIR CONTROL MOTOR FEEDBACK SENSE 
CIRCUIT

P0514-BAT TEMPERATURE SENSOR RATIONALITY
P0516-BATTERY TEMPERATURE SENSOR CIRCUIT LOW
P0517-BATTERY TEMPERATURE SENSOR CIRCUIT HIGH
P0520-ENGINE OIL PRESSURE SENSOR CIRCUIT
P0521-ENGINE OIL PRESSURE SENSOR PERFORMANCE 
P0522-OIL PRESSURE CIRCUIT LOW 
P0523-OIL PRESSURE CIRCUIT HIGH 
P0524-OIL PRESSURE TOO LOW 
P0532-A/C PRESSURE SENSOR CIRCUIT LOW 
P0533-A/C PRESSURE SENSOR CIRCUIT HIGH 
P0541-LOW VOLTAGE ON THE #1 INTAKE AIR HEATER RELAY
P0542-HIGH VOLTAGE ON THE #1 INTAKE AIR HEATER RELAY
P0545-A/C CLUTCH RELAY CIRCUIT
P0551-POWER STEERING PRESSURE SWITCH FAILURE
P0560-SYSTEM VOLTAGE
P0562-CHARGING SYSTEM VOLTAGE TOO LOW
P0563- CHARGING SYSTEM VOLTAGE TOO LOW
P0567-CRUISE RESUME CIRCUIT
P0568-CRUISE SET CIRCUIT
P0571-CRUISE BRAKE SWITCH 1 PERFORMANCE 
P0572-BRAKE SWITCH 1 LOW
P0573-BRAKE SWITCH 1 HIGH

P0575-CRUISE SWITCH FAILURE (SHORTED)
P0577-CRUISE SWITCH FAILURE (OPEN)
P0579-SPEED CONTROL SWITCH 1 PERFORMANCE (5.7L)
P0580-LOW VOLTAGE DETECTED AT THE SPEED CONTROL 

MULTIPLEXED SWITCH

P0581-HIGH VOLTAGE DETECTED AT THE SPEED CONTROL 

MULTIPLEXED SWITCH

P0600-PCM FAILURE SERIAL COMMUNICATION LINK 
P0601-PCM INTERNAL CONTROLLER FAILURE 
P0602-ECM FUELING CALIBRATION ERROR
P0603-VCM MEMORY RESET
P0604-ECM RAM CHECK FAILURE
P0605-ECM ROM CHECK FAILURE
P0606-ECM HARDWARE ERROR 
P0607-ECU INTERNAL FAILURE 
P0615-STARTER RELAY CONTROL CIRCUIT
P0621-GENRATOR L TERMINAL CIRCUIT
P0622-GENERATOR FIELD NOT SWITCHING PROPERLY
P0628-FUEL PUMP RELAY CICRUIT LOW 
P0628-LOW VOLTAGE DETECTED AT THE FUEL LIFT PUMP 
P0629-FUEL PUMP RELAY CICRUIT HIGH
P0629-HIGH VOLTAGE DETECTED AT THE FUEL LIFT PUMP  
P0630-VIN NOT PROGRAMMED IN PCM
P0633-SKIM KEY NOT PROGRAMMED IN PCM 
P0642-SENSOR REFERENCE VOLTAGE 1 CIRCUIT LOW
P0643- SENSOR REFERENCE VOLTAGE 1 CIRCUIT HIGH
P0645-A/C CLUTCH CONTROL CIRCUIT 
P0646-LOW VOLTAGE DETECTED AT THE A/C CLUTCH RELAY
P0647-HIGH VOLTAGE DETECTED AT THE A/C CLUTCH 

RELAY 

P0650-MALFUNCTION INDICATOR LAMP (MIL) CIRCUIT
P0652-SENSOR REFERENCE VOLTAGE 2 CIRCUIT LOW
P0653-SENSOR REFERENCE VOLTAGE 2 CIRCUIT HIGH
P0654-ENGINE SPEED OUTPUT CIRCUIT
P0698-SENSOR REF VOLTAGE 3 CIRCUIT LOW
P0699- SENSOR REF VOLTAGE 3 CIRCUIT HIGH
P0700-EATX CONTROLLER DTC PRESENT
P0703-BRAKE SWITCH PERFORMANCE 
P0704-CLUTCH SWITCH CIRCUIT (M/T)
P0711-TRANS TEMP SENSOR, NO TEMP RISE AFTER START
P0712-TRANS TEMP SENSOR TOO LOW
P0713-TRANS TEMP SENSOR TOO HIGH
P0720-LOW OUTPUT SPEED SENSOR RPM, ABOVE 15MPH
P0740-TORQUE CONVERTER CLUTCH, NO RPM DROP AT 

LOCKUP

P0743-TORQUE CONVERTER CLUTCH SOLENOID/TRANS 

RELAY CIRCUIT

P0748-GOVERNOR PRESSURE SOL CONTROL/TRANS RELAY 

CIRCUIT

P0751-O/D SWITCH PRESSED (LOW) MORE THAN 5 MINUTES
P0753-TRANS 3-4 SHIFT SOL/TRANS RELAY CIRCUIT
P0756-AW4 SHIFT SOL B (2-3) FUNCTIONAL FAILURE
P0783-(3-4) SHIFT SOL, NO RPM DROP AT LOCKUP
P0801-REVERSE GEAR LOCKOUT CIRCUIT OPEN OR 

SHORTED

P0830-CLUTCH DEPRESSED SWITCH CIRCUIT
P0833-CLUTCH RELEASED SWITCH CIRCUIT
P0837-4WD SWITCH PERFORMANCE
P0838-4WD SWITCH CIRCUIT LOW
P0839-4WD SWITCH CIRCUIT HIGH
P1000-IGNITION CIRCUIT LOW
P1001-IGNITION CIRCUIT HIGH
P1004-ECU BATTERY FEED & POWER GROUNDS
P1005-SYSTEM GROUND CIRCUIT
P1006-EGR/EVAP SOLENOID CIRCUIT LOW
P1007-EGR/EVAP SOLENOID CIRCUIT HIGH
P1008-POWER STEERING CIRCUIT LOW
P1009-POWER STEERING CIRCUIT HIGH
P1012-MPA CIRCUIT LOW
P1013-MPA CIRCUIT HIGH
P1014-FUEL PUMP CIRCUIT LOW
P1015-FUEL PUMP CIRCUIT HIGH
P1016-CHARGE AIR TEMPERATURE CIRCUIT LOW
P1017-CHARGE AIR TEMPERATURE CIRCUIT HIGH
P1018-SERIAL DATA CIRCUIT
P1019-POWER LATCH NOT SET
P1021-ENGINE FAILED TO START DUE TO MECHANICAL, 

FUEL OR IGNITION CONDITIONS

P1022-STARTER RELAY CIRCUIT LOW

Page 17 of 20

Summary of Contents for S-03

Page 1: ...Micro Tuner model S 03 1998 2002 Dodge Ram 5 9L 24 Valves Cummins Diesel Engine Instruction Manual PLEASE READ THIS ENTIRE INSTRUCTION MANUAL BEFORE PROCEEDING Rev 1 24B Page 1 of 20 ...

Page 2: ...sumes no liability regarding the improper installation or misapplication of its products It is the installer s responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantabil...

Page 3: ...Micro Tuner that is not covered by the Smarty Performance King warranty In the case of ECM replacement restore the ECM back to the STOCK software before the ECM replacement Smarty works only with one vehicle and one ECM at a time while it is VIN Locked Under no circumstances we will refund repair or warranty units that are send in and result VIN locked RESTORE ECM TO STOCK SOFTWARE BEFORE ANY SERV...

Page 4: ... updating 7 Recovery of the ECM 9 5 Adjusting optional parameters 11 Speed limiter 11 Torque 11 Injection Timing 11 Injection Duration 11 6 Reading DTC s 11 Reading Diagnostic Trouble Codes 11 Clearing DTC codes 12 7 ABS Update 12 Tire height update 12 8 Appendix A Error messages description 14 9 Appendix B DTC codes Interpretation 15 Regarding DTC Interpretation 15 DTC Interpretation listing 16 1...

Page 5: ...ones etc All those devices need to be turned off Please apply the parking brake before you begin a download As the Smarty Micro Tuner needs full battery voltage to program ensure your vehicle battery is fully charged and NOT connected to a battery charger Do not disturb or remove the connection cable during the updating operation Smarty preparation During the first use Smarty reads and stores the ...

Page 6: ... firmware version and the tuning data version Both the internal firmware and the tuning data information can be updated connecting a personal computer See Smarty Performance King internet site for more details Then main menu appears From the main menu press 1 to select ECM Update Press the 1 key to select ECM Update Then the Options menu appears From the Options menu press 1 to select Connect Truc...

Page 7: ...ware before returning your vehicle to a service center The service center might reprogram your vehicle with an updated STOCK software without your knowledge If your vehicle has not been returned to its STOCK software prior service Smarty will no longer be able to program your vehicle Such failure is not covered by the Smarty Performance King warranty Under no circumstances will we refund repair or...

Page 8: ...e the following page will appear displaying the CaTCHER software currently installed in the ECM When the key has been pressed Smarty asks for the selection between the STOCK and the CaTCHER software Pressing the 2 key Smarty asks for the confirmation of the operation of restore Pressing the key the ECM is restored to STOCK and Smarty returns to original unlocked condition so it can be used with an...

Page 9: ...t start before the ECM has been recovered properly The Wait to Start Light will flash continuously DON T PANIC Smarty Performance King has developed a special boot loader software that is used during all the ECM Updates Unlike the OEM DRBIII tool there s no need to pull fuses or unplug the batteries No tools needed At Smarty Performance King we ve done our homework Just follow the directions on Sm...

Page 10: ...the recovery operation starts You will see the following page After a few seconds an up counter with the percentage of the transmitted software will appear At the end of the transmission when the 100 is reached Smarty will update the functional parameters of the ECM The following page will appear At the end of the recovery operation the following page appears After a few seconds Smarty displays th...

Page 11: ... compensate the maximum speed IMPORTANT NOTICE Your tires might not be rated for increased speeds Please check your tires rating To set the speed limiter to Stock select 0 Torque The Torque selection can be programmed with a value between 1 stock and 6 high To use the default torque setting for the current CaTCHER level press 0 Injection Timing The Timing selection can be programmed 1 stock 2 adva...

Page 12: ...endix B of this manual for a complete listing of the DTC codes Clearing DTC codes At the end of the visualisation of the last DTC code present Smarty propose to clear all the stored DTC codes from the ECM memory Pressing the 1 key all the DTC codes stored in the ECM memory are erased Pressing the 2 key the DTC s will not be erased When the erasing operation has been completed the following page ap...

Page 13: ...wing page appears Hint it seems that the programming of the ABS units cannot always be performed We have found quiet often that the ABS sends the positive response for the new programming but in reality it didn t execute it For this reason Smarty shows the current tire height after the programming too So you can verify the operation and eventually try again Smarty already tries to take care of tha...

Page 14: ... Memory Written Wrong Data File The update file transmitted to Smarty through USB port is corrupted Download again the update file from Smarty Performance King internet site and update Smarty with the correct file PROGRAM ABORTED The ECM update function has been interrupted Restore the ECM to STOCK with the recovery procedure S N Verify Error The serial number of your vehicle has not been verified...

Page 15: ...ntrol Auxiliary inputs P06xx Computer Auxiliary outputs P07xx Transmission P08xx Transmission P09xx Transmission Manufacturer Code Sections P10xx Fuel Air metering Auxiliary emission controls P11xx Fuel Air metering P12xx Fuel Air metering P13xx Ignition Firing systems P14xx Auxiliary emission controls P15xx Vehicle speed Idle control Auxiliary inputs P16xx Computer Auxiliary outputs P17xx Transmi...

Page 16: ...LOW P0193 FUEL RAIL PRESSURE SENSOR VOLTAGE TOO HIGH P0201 INJECTOR 1 CONTROL CIRCUIT P0202 INJECTOR 2 CONTROL CIRCUIT P0203 INJECTOR 3 CONTROL CIRCUIT P0204 INJECTOR 4 CONTROL CIRCUIT P0205 INJECTOR 5 CONTROL CIRCUIT P0206 INJECTOR 6 CONTROL CIRCUIT P0207 FUEL INJECTOR 7 CIRCUIT P0208 FUEL INJECTOR 8 CIRCUIT P0209 FUEL INJECTOR 9 CIRCUIT P0210 FUEL INJECTOR 10 CIRCUIT P0215 FUEL INJECTOR PUMP CON...

Page 17: ...SE SET CIRCUIT P0571 CRUISE BRAKE SWITCH 1 PERFORMANCE P0572 BRAKE SWITCH 1 LOW P0573 BRAKE SWITCH 1 HIGH P0575 CRUISE SWITCH FAILURE SHORTED P0577 CRUISE SWITCH FAILURE OPEN P0579 SPEED CONTROL SWITCH 1 PERFORMANCE 5 7L P0580 LOW VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0581 HIGH VOLTAGE DETECTED AT THE SPEED CONTROL MULTIPLEXED SWITCH P0600 PCM FAILURE SERIAL COMMUNICATION LINK ...

Page 18: ...PONSE TIME TOO SHORT P1217 FUEL SOLENOID RESPONSE TIME TOO LONG P1218 INJECTION PUMP CALIBRATION CIRCUIT P1271 ACCELERATOR PEDAL POSITION SENSOR 1 2 CORRELATION P1272 ACCELERATOR PEDAL POSITION SENSOR 2 3 CORRELATION P1273 ACCELERATOR PEDAL POSITION SENSOR 1 3 CORRELATION P1275 ACCELERATOR PEDAL POSITION SENSOR 1 CIRCUIT P1277 ACCELERATOR PEDAL POSITION SENSOR 1 LOW VOLTAGE P1278 ACCELERATOR PEDAL...

Page 19: ...THE LAST 50 STARTS P1685 SKIM INVALID KEY P1686 NO SKIM BUS MESSAGES RECEIVED P1687 NO CLUSTER BUS MESSAGE P1688 INTERNAL FUEL INJECTION PUMP CONTROLLER FAILURE P1689 NO COMM BETWEEN ECM INJECTION PUMP MODULE P1690 CKP SENSOR DOES NOT AGREE WITH ECM CKP SENSOR P1691 FUEL SYSTEM ESS RPM ERROR P1692 DTC SET IN ECM P1693 DTC CLEARED IN COMPANION JTEC MODULE P1694 NO BUS MESSAGES RECEIVED FROM ECM MOD...

Page 20: ...ber of the product A brief written description of the problem Your address and other personal information to contact you 3 Contact your nearest Smarty Performance King distributor for immediate assistance bringing a copy of the Assistance Request Module 11 Declaration of Conformity For customers in North America Model number Trade Name Responsible Party Smarty S 03 Smarty Performance King Smarty P...

Page 21: ...o liability regarding the improper installation or misapplication of its products It is the installers responsibility to check for proper installation and in doubt contact the manufacturer The buyer is solely responsible for all warranty issues from the manufacturer LIMITATION OF WARRANTY Smarty Performance King Hereafter Seller gives Limited Warranty as to description quality merchantability and ...

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