SmartLift SL 608 User Manual Download Page 2

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US SL 608 Outdoor High Lifter - 01/2018

Table of Contents:

Introduction

EU Declaration of Conformity

General Description

Transport/Handling/Putting into Operation/Storage

Technical Data, Safety Rules

Overview/ - General Description

Operation for Vacuum function

Control for arm and yoke

Important Operation (vacuum & electric functions)

Electric Functions

Charger & Battery Case

View of Vacuum system (top and bottom of machine)

Control Box

Switches and Alarms

Control Panel for arm and yoke

Manual extension

Extra movement in tip function

Load Diagram

Stop-Down Troubleshooting of SmartLift

Information and manual charger

Wiring Diagrams

Summary of Contents for SL 608

Page 1: ...High Lifter 01 2018 1 User manual Model type SL 608 OUTDOOR High Lifter 1 63 hp N A Christensensvej 39 DK 7900 Nyk bing Mors Tlf 45 97 72 29 11 E mail smart smartlift dk www smartlift dk 2006 Copyrigh...

Page 2: ...eration for Vacuum function 10 Control for arm and yoke 10 Important Operation vacuum electric functions 11 Electric Functions 11 Charger Battery Case 12 View of Vacuum system top and bottom of machin...

Page 3: ...hine cannot be safeguarded This is why safety rules have been prepared by way of warnings in this instruction Read these safety rules on the following pages before putting your Smartlift into operatio...

Page 4: ...2014 30 EU The following standards have been applied DS EN ISO 12100 1 2005 Machine Safety Basic concepts DS EN ISO 12100 2 2005 Machine Safety Basic concepts DS EN 1050 1997 Principles of Risk Assess...

Page 5: ...Clamp MRX 80 P M10 25 6 21 Actuator Tilting function LA 36 1 22 Actuator Side Change 1 23 Actuator Telescopic Arm 1 24 Actuator Lift Arm LA 36 2 Power Supply 25 Battery 105a 2 26 Charger Blue Power Ch...

Page 6: ...n main switch pos 38 SmartLift to be fastened securely in truck trailer for transport and protected against direct rain and snow Lifting by crane or similar Always lift SmartLift in lift eye intended...

Page 7: ...fore use user should check that there are no loose objects on the machine since this would entail breakdown and danger risks WARNING Vacuum Working at the machine will entail danger if the various saf...

Page 8: ...ve read the user manual and make sure that all security issues are respected The user manual must always be at hand by the machine Overview General Description pages 8 9 11 14 41 Lift eye Vacuum chamb...

Page 9: ...switch Switch for fast and slow drive 5 Slide valve with lock 32 Control panel for actuator in holder 37 CE connector for battery charger 26 Battery charger Load diagram 5 Slide valve with lock for a...

Page 10: ...s to become familiar with the functioning of the machine Smart LIFT is operated manually This machine generally has four functions which may be operated individually UP DOWN function This function wil...

Page 11: ...Turn handle to switch off all electric functions DRIVE MOTOR pos 47 The drive motor is activated by an on off switch pos 47a Then turn the regulating lever pos 48 FORWARD AND BACK function pos 52 Togg...

Page 12: ...uced to 10 of the nominal current with a maximum charge time of 18 hours Connection to the mains or reduction of the output voltage to 12V resp 24V due to a DC load will trigger a new charge cycle Als...

Page 13: ...iagram 5 Slide valve with lock Activates vacuum pump Pipe connection 11 Hose couplings 2 Suction cups standard diam 15 75 in 12 Spiral hoses 10 Hose set 2 circuit vacuum Double vacuum chamber for safe...

Page 14: ...Controller telescopic arm 15 Alarm light Vacuum 16 Acoustic Alarm Vacuum 33 Emergency stop 35 Controller tilting function 2006 Materialet er ophavsretligt beskyttet www smartlift dk 16 Acoustic alarm...

Page 15: ...h Lifter 01 2018 15 Control panel for arm and yoke pos 32 Lifting arm down Tilt backwards Telescopic arm out Side shift left Lifting arm up Tilt forward Telescopic arm ind Side shift right 2006 Copyri...

Page 16: ...e desired position There is a distance of 11 8 in between each hole NB The fourth hole is the last one Take care not to pull the extension arm too far or it will fall off Tilt bolt B sideways until it...

Page 17: ...ng When the yoke has settled loosen the nut Carefully remove the bolt and lay to one side Use 2 x 0 9 in spanners Using the machine s remote control unit and the electrical functions align the holes i...

Page 18: ...US SL 608 OUTDOOR High Lifter 01 2017 18 SL 608 OUTDOOR High Lifter...

Page 19: ...e be aware of Spring must be back in place after turning the yoke Bolt must be in position in the hole afte turning the yoke to the side If the yoke has been dismantled be aware that the washer is pla...

Page 20: ...US SL 608 OUTDOOR High Lifter 01 2017 20 THE SUPPORTING LEGS MUST ALWAYS BE UNFOLDED WHEN DRIVING OFF ROAD Supporting Leg Unfolded 2006 Copyright www smartlift dk...

Page 21: ...ery indicator Has the emergency stop button switched the machine off placed on grey control box Has the safety switch been switched off on account of overloading placed under pressure switches Is the...

Page 22: ...gauge should be about 0 6 bar If the pressure gauge indication is constantly about 0 7 bar or more In that case there will be a fault on the vacuum guard If the pressure gauge is constantly appr 0 55...

Page 23: ...le spiral hoses at couplings and close the slide valve if this has not been done already If the vacuum pump still starts and stops at very brief intervals there may be a fault on the check valve If th...

Page 24: ...dle for drive should be on to read battery indicator Is 30 ampere fuse in control box OK Has the safety switch been activated If activated try to deactivate by pulling in the telescopic arm or act as...

Page 25: ...check visually and by review of the machine whether anything visible is wrong or wrong from an acoustic point of view from one of the actuators Lines may be loose or torn and bolts may be loose Final...

Page 26: ...owing may be done to re establish normal function Pushing the operation panel button repeatedly to function down will run lift actuators to bottom position and both actuators should run synchronously...

Page 27: ...Lifter 01 2017 27 Control box with controllers for all actuators Controller for telecoping actuator Controller for tilting actuator Controller for side shift Controller for lifting actuators 2006 Copy...

Page 28: ...Voltage between clamps 1 and 2 must be approx 24 Volt Safety switch below the lifting actuators can be switched off Voltage between clamp 1 and 13 must be approx 24 Volt Press up and down on the remot...

Page 29: ...Clamps 1 and 6 as between 1 and 7 Fault on remote control when moving single actuators Voltage must be 24 Volt between clamps 1 and 9 as between 1 and 10 Activate the control panel for movement of ti...

Page 30: ...for the motor controller intact Safety switch for back function The machine runs forward if activated Regulation handle forward back Regulation handle forward back High low speed for driving engine On...

Page 31: ...complete manual refer to https www victronenergy com upload documents Datasheet Blue Power Battery Charger IP65 90 135VAC EN pdf INDICATIONS LED indication Description Yellow LED on battery being char...

Page 32: ...US SL 608 OUTDOOR High Lifter 01 2017 32 WIRING DIAGRAMS 2006 Copyright www smartlift dk...

Page 33: ...6 Brown White 6 Pin 31 Grey Blue Steering Yellow 7 Pin 24 Yellow Red Brown 8 Pin 11 Pink White 9 Pin 33 Pink Black Grey 10 Pin 16 Grey Black Green 11 Pin 1 Red Blue 12 Pin 22 Violet Red Red 13 Red Eme...

Page 34: ...US SL 608 OUTDOOR High Lifter 01 2017 34 2006 Copyright www smartlift dk...

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