background image

HGM6110/6120 AUTO START MODULE 

HGM6110/6120 Auto Start Module            ISSUE 2.0      2008-10-27                      Page 8 of 24 

After the starter motor has disengaged, the 

Safety On timer

 is activated, allowing 

Oil  Pressure

High  Engine  Temperature

Under-speed

Charge  Fail

  and any 

delayed Auxiliary fault inputs to stabilize without triggering the fault.   
 
Once the engine is running, the 

Warm Up timer

, if selected is initiated, allowing 

the engine to stabilize before accepting the load.   
 
If an auxiliary output has been selected to give a 

load transfer

 signal, this would 

then activate.   
 
NOTE: A load transfer will not be initiated until the Oil Pressure has risen. Thus 
preventing excessive wear on the engine.   
 
On removal of the Remote Start signal, the 

Stop delay

 timer is initiated, once it 

has timed out, the 

load Transfer

 signal is de-energized, removing the load. The 

Cooling timer

 is then initiated, allowing the engine a cooling down period off load 

before  shutting  down.  Once  the 

Cooling  timer

  expires  the 

Fuel  Solenoid

  is 

de-energized, bringing the generator to a stop.   
 

4.3  MANUAL OPERATION 

●HGM6120

:  This  manual  mode  is  activated  by  pressing  the 

  pushbutton. 

This  manual  test  mode  is  activated  by  pressing  the 

  pushbutton.  An  LED 

indicator beside the button confirms this action. In any of the two mode, pressing 

the 

  pushbutton will initiate the start sequence.   

 
If  the 

pre-heat

  output  option  is  selected  this  timer  is  then  initiated,  and  the 

auxiliary output selected is energized.   
 
After the above delay the 

Fuel Solenoid

 is energized, then the 

Starter Motor

 is 

engaged.   
 
The engine is cranked for a pre-set time period. If the engine fails to fire during 
this  cranking  attempt  then  the  starter  motor  is  disengaged  for  the  pre-set  rest 
period.  Should  this  sequence  continue  beyond  the  set  number  of  attempts,  the 
start sequence will be terminated and 

Failed to start alarm

 will be displayed on 

the LCD screen.   
 
When the engine fires, the starter motor is disengaged and locked out at a pre-set 
frequency from the Alternator output. Alternatively a Magnetic Pickup mounted on 
the  flywheel  housing  can  be  used  for  speed  detection  (This  is  selected  by  PC 
using the 6100 series configuration software, or form from the front panel). Rising 
oil pressure can also be used to disconnect the starter motor. 

Summary of Contents for HGM6110

Page 1: ...HGM6110 6120 Automatic Generator Module OPERATING MANUAL Smartgen Electronics ...

Page 2: ... means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to Smartgen Electronics at the address above Any reference to trademarked product names used within this publication is owned by their respective companies Smartgen Electronics reserves the right to change th...

Page 3: ...UNCTION 6 4 2AUTOMATIC OPERATION 7 4 3MANUAL OPERATION 8 5 PROTECTION 9 6 CONNECTING TERMINAL 12 7 PARAMETER RANGE AND DEFINE 14 7 1PARAMETERS TABLE TABLE 1 14 7 2OUTPUT 1 4 TABLE TABLE 2 17 7 3DIGIT INPUT 1 2 TABLE TABLE 3 17 7 4SENSOR TABLE 4 18 7 5CONDITION OF CRANK SUCCEED TABLE 5 19 8 SETTING PARAMETER 19 9 TEST RUN 21 10 TYPICAL WIRING DIAGRAM 22 11 INSTALLATION 23 12 FAULT FINDING 24 ...

Page 4: ...system for compact structure advanced circuits simple connections and high reliability 2 PERFORMANCE AND CHARACTERISTICS HGM6100 controller has two types HGM6110 ASM Automatic Start Module HGM6120 AMF Automatic Mains Failure Module Using microprocessor as a core graphics LCD with big screen and backlight display between Chinese and English key touch for operation Have a RS485 port can used for com...

Page 5: ... DATCON CUMMINS also may select user defined sensor via entering 8 point curves Display of generator cumulated electric energy Security password protected programming levels Several crank success conditions are optional Built in speed frequency detecting units can accurately judge the states such as crank success and over speed Power supply range is wide accommodating to different starting battery...

Page 6: ...1 4 1 7 Amp DC at supply voltage 2 7A 250VAC free voltage contact 3 4 16A 250VAC free voltage contact Dimensions 200mm x 144mm x 50mm Panel cutout 184mm x 139mm Operating Temperature Range 25 to 70 C Storage Condition Temperature 30 80 C C T Burden 2 5VA C T Secondary 5A Weight 0 55kg 4 OPERATION 4 1 KEY FUNCTION Stop Reset key This button places the module into its Stop reset mode When engine is ...

Page 7: ...w for false signals the mains abnormal timer is initiated only Hgm6120 Then the Start Delay timer is initiated After this delay if the pre heat output option is selected then the pre heat timer is initiated and the corresponding auxiliary output if configured will energize NOTE If the Remote Start signal is removed Hgm6110 during the Start Delay timer or if mains voltage is normal Hgm6120 during t...

Page 8: ...r to a stop 4 3 MANUAL OPERATION HGM6120 This manual mode is activated by pressing the pushbutton This manual test mode is activated by pressing the pushbutton An LED indicator beside the button confirms this action In any of the two mode pressing the pushbutton will initiate the start sequence If the pre heat output option is selected this timer is then initiated and the auxiliary output selected...

Page 9: ...utton confirms this action In any of the two modes pressing the pushbutton will initiate the start sequence The start sequence is similar as the above In above process when the Warm Up timer has expired if the remote start signal is active generator will take load if inactive generator will not take load In above process pressing key will bring the generator to a stop 5 PROTECTION 5 1 WARN Warns a...

Page 10: ...n will be displayed Low level warn if the module detects that the engine oil level has fallen below the low level setting level has expired a warning will occur Failed to charge warn if the module detects that the charge of volts has fallen below the setting level has expired a warning will occur 5 2 Shutdown alarm Shutdowns are latching and stop the Generator The alarm must be cleared and the fau...

Page 11: ...g value a shutdown is initiated GENERATOR UNDER FREQUENCY if the module detects a generator output frequency below the setting value after the Safety On timer has expired a shutdown is initiated GENERATOR OVER VOLTAGE if the module detects a generator output voltage in excess of the setting value a shutdown is initiated GENERATOR UNDER VOLTAGE if the module detects a generator output voltage below...

Page 12: ...uel start outputs Recommended Maximum Fuse 32A 4 Fuel relay Output 2 5mm Plant Supply ve from pin 3 7 Amp rated 5 Start relay Output 2 5mm Plant Supply ve from pin 3 7 Amp rated 6 Auxiliary Output relay 1 1 5mm Plant Supply ve from pin 2 7 Amp rated 7 8 9 Auxiliary Output relay 2 1 5mm Free voltage contacts 7 Amp rated 10 11 Auxiliary Output relay 3 2 5mm 12 13 Auxiliary Output relay 4 2 5mm Free ...

Page 13: ...oltage monitoring 1 0mm Connect to Generator L1 output Recommend 2A fuse 28 Generator L2 voltage monitoring 1 0mm Connect to Generator L2 output Recommend 2A fuse 29 Generator L3 voltage monitoring 1 0mm Connect to Generator L3 output Recommend 2A fuse 30 Generator Neutral input 1 0mm Connect to Generator Neutral terminal AC 31 Mains L1 voltage monitoring 1 0mm Connect to mains L1 output Recommend...

Page 14: ...e 0 99 9S 1 0 It s the delay from mains is opened to generator closing or from generator is opened to mains closing 6 Start delay 0 3600s 1 It s the delay from remote start signal is active or mains is failure to start generator 7 Stop delay 0 3600s 1 It s the delay from remote start signal is inactive or mains is normal to stop generator 8 Number of Crank 1 10 次 3 Numbers of crank cycles 9 Prehea...

Page 15: ...s generator over speed is active 26 Gens under freq 0 75 0Hz 45 0 When generator frequency is low than the point generator low frequency and hold great than 10 seconds is active 27 Gens over freq 0 75 0Hz 57 0 When generator frequency is over than the point and hold great than 2 seconds generator over frequency is active 28 High temperature 80 140 98 When engine temperature sensor value is large t...

Page 16: ...000 5 500 Current transformer rate 36 Full load current 5 6000 A 500 Mains or generator set maximum rated current 37 Over current 50 130 120 When the load current is over than the point the over current delay is initiated 38 Over current delay 0 3600 S 1296 When load current is over than the point and hold great than the timer send out over current signal When the delay is zero over current is dis...

Page 17: ... energized for pre set timer once the engine has come to a complete stop then de energizes 3 Idle control The designated programmable output relay will energize when the idle delay is not zero The output contact would typically be connected to the idle run input control of an electronic governor 4 Preheat control The designated programmable output relay will energize during the preheat delay timer...

Page 18: ...losed 7 Mains closed input The input state of Mains closed 8 Inhibit WTH STOP When it is active during engine running if the engine occur high temperature the engine will only send out high temperature warning alarm not stop 9 Inhibit OPL STOP When it is active during engine running if the engine occur low oil pressure the engine will only send out low oil pressure warning alarm not stop 10 Reserv...

Page 19: ...sure 5 Frequency Speed Oil pressure 8 SETTING PARAMETER After the controller is powered up press the key to enter into the setting interface 1 Set Parameters 2 Information 3 Set Language 语言 u Set parameters The default password is 1234 when it leaves factory The senior setting password is fixed as 0318 When setting each item after selecting this item press the key to enter the setting interface th...

Page 20: ...t at any time Note Sensor config 1 If the used sensor curve is not same as the standard curve please adjust in Sensor curve 2 When entering the sensor curve X value voltage or resistance must be from small value to big value 3 If the oil pressure sensor is not exist and the oil pressure alarm switch is exist please set Oil pressure sensor as not used else low oil pressure shutdown will occur 4 If ...

Page 21: ...ure Press the Stop Reset key to make the controller resetting f Restore the measure that prevents the engine from crank success such as restoring the connection of fuel press down the starting button again the engine will crank if crank is normal the generator will operate from idle operation if idle has been set to normal operation In the meantime observe the operation situation of engine and the...

Page 22: ...HGM6110 6120 AUTO START MODULE HGM6110 6120 Auto Start Module ISSUE 2 0 2008 10 27 Page 22 of 24 10 TYPICAL WIRING DIAGRAM HGM6110 Typical wiring diagram HGM6120 Typical wiring diagram ...

Page 23: ...2 0 2008 10 27 Page 23 of 24 single phase 2 wires HGM6120 2 phase 3 wires HGM6120 11 INSTALLATION The controller is designed to panel installation mode and it is fixed by clamps when it is installed The overall dimension and panel tapping dimension are given as follows ...

Page 24: ...heck relevant switch and wiring of fault indicated on LCD display Check configuration of input Warning fault operates Check relevant switch and wiring of fault indicated on LCD display Check configuration of input Fail to Start is activated after pre set number of attempts to start Check wiring of fuel solenoid Check fuel Check battery supply Check battery supply is present on the Fuel output of t...

Reviews: