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HGM6110/6120 AUTO START MODULE

HGM6110/6120 Auto Start Module ISSUE 2.0 2008-10-27 Page 13 of 24

Function

Dim

Description

Coolant Temperature
Input

Connect to Coolant Temperature

sender

Oil Pressure Input

Connect to Oil pressure sender

Fuel Level input

Connect to Fuel Level sender

Reference

table 4

Auxiliary input 1

1.0mm

Switch to -ve

Auxiliary input 2

1.0mm

Switch to -ve

Reference

table 3

Remote start input

1.0mm

Switch to -ve

CT Secondary for L1

2. 5mm

Connect to secondary of L1

monitoring CT

CT Secondary for L2

2. 5mm

Connect to secondary of L2

monitoring CT

CT Secondary for L3

2. 5mm

Connect to secondary of L3

monitoring CT

CT secondary common

2. 5mm

Connect to secondary of all

monitoring CT’s

Generator L1 voltage

monitoring

1. 0mm

Connect to Generator L1 output
(Recommend 2A fuse)

Generator L2 voltage

monitoring

1. 0mm

Connect to Generator L2 output
(Recommend 2A fuse)

Generator L3 voltage

monitoring

1. 0mm

Connect to Generator L3 output (
(Recommend 2A fuse)

Generator Neutral input

1. 0mm

Connect to Generator Neutral

terminal (AC)

Mains L1 voltage

monitoring

1. 0mm

Connect to mains L1 output
(Recommend 2A fuse)

Mains L2 voltage

monitoring

1. 0mm

Connect to mains L2 output
(Recommend 2A fuse)

Mains L3 voltage

monitoring

1. 0mm

Connect to mains L3 output
(Recommend 2A fuse)

Mains Neutral input

1. 0mm Connect to mains Neutral terminal

RS485 port Common

0. 5mm

RS485 port A(-)

0. 5mm

RS485 port B(+)

0. 5mm

Use only

120Ω

RS485 approved

cable

Note:

1. These terminals of 31, 32, 33, 34 are not used for HGM6110 module.

2. The terminal of LINK on the rear panel is an interface for upgrading module software.

3. Sensor sensing input. Connect to resistive type sender.

Summary of Contents for HGM6110

Page 1: ...HGM6110 6120 Automatic Generator Module OPERATING MANUAL Smartgen Electronics ...

Page 2: ... means or other without the written permission of the copyright holder Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to Smartgen Electronics at the address above Any reference to trademarked product names used within this publication is owned by their respective companies Smartgen Electronics reserves the right to change th...

Page 3: ...UNCTION 6 4 2AUTOMATIC OPERATION 7 4 3MANUAL OPERATION 8 5 PROTECTION 9 6 CONNECTING TERMINAL 12 7 PARAMETER RANGE AND DEFINE 14 7 1PARAMETERS TABLE TABLE 1 14 7 2OUTPUT 1 4 TABLE TABLE 2 17 7 3DIGIT INPUT 1 2 TABLE TABLE 3 17 7 4SENSOR TABLE 4 18 7 5CONDITION OF CRANK SUCCEED TABLE 5 19 8 SETTING PARAMETER 19 9 TEST RUN 21 10 TYPICAL WIRING DIAGRAM 22 11 INSTALLATION 23 12 FAULT FINDING 24 ...

Page 4: ...system for compact structure advanced circuits simple connections and high reliability 2 PERFORMANCE AND CHARACTERISTICS HGM6100 controller has two types HGM6110 ASM Automatic Start Module HGM6120 AMF Automatic Mains Failure Module Using microprocessor as a core graphics LCD with big screen and backlight display between Chinese and English key touch for operation Have a RS485 port can used for com...

Page 5: ... DATCON CUMMINS also may select user defined sensor via entering 8 point curves Display of generator cumulated electric energy Security password protected programming levels Several crank success conditions are optional Built in speed frequency detecting units can accurately judge the states such as crank success and over speed Power supply range is wide accommodating to different starting battery...

Page 6: ...1 4 1 7 Amp DC at supply voltage 2 7A 250VAC free voltage contact 3 4 16A 250VAC free voltage contact Dimensions 200mm x 144mm x 50mm Panel cutout 184mm x 139mm Operating Temperature Range 25 to 70 C Storage Condition Temperature 30 80 C C T Burden 2 5VA C T Secondary 5A Weight 0 55kg 4 OPERATION 4 1 KEY FUNCTION Stop Reset key This button places the module into its Stop reset mode When engine is ...

Page 7: ...w for false signals the mains abnormal timer is initiated only Hgm6120 Then the Start Delay timer is initiated After this delay if the pre heat output option is selected then the pre heat timer is initiated and the corresponding auxiliary output if configured will energize NOTE If the Remote Start signal is removed Hgm6110 during the Start Delay timer or if mains voltage is normal Hgm6120 during t...

Page 8: ...r to a stop 4 3 MANUAL OPERATION HGM6120 This manual mode is activated by pressing the pushbutton This manual test mode is activated by pressing the pushbutton An LED indicator beside the button confirms this action In any of the two mode pressing the pushbutton will initiate the start sequence If the pre heat output option is selected this timer is then initiated and the auxiliary output selected...

Page 9: ...utton confirms this action In any of the two modes pressing the pushbutton will initiate the start sequence The start sequence is similar as the above In above process when the Warm Up timer has expired if the remote start signal is active generator will take load if inactive generator will not take load In above process pressing key will bring the generator to a stop 5 PROTECTION 5 1 WARN Warns a...

Page 10: ...n will be displayed Low level warn if the module detects that the engine oil level has fallen below the low level setting level has expired a warning will occur Failed to charge warn if the module detects that the charge of volts has fallen below the setting level has expired a warning will occur 5 2 Shutdown alarm Shutdowns are latching and stop the Generator The alarm must be cleared and the fau...

Page 11: ...g value a shutdown is initiated GENERATOR UNDER FREQUENCY if the module detects a generator output frequency below the setting value after the Safety On timer has expired a shutdown is initiated GENERATOR OVER VOLTAGE if the module detects a generator output voltage in excess of the setting value a shutdown is initiated GENERATOR UNDER VOLTAGE if the module detects a generator output voltage below...

Page 12: ...uel start outputs Recommended Maximum Fuse 32A 4 Fuel relay Output 2 5mm Plant Supply ve from pin 3 7 Amp rated 5 Start relay Output 2 5mm Plant Supply ve from pin 3 7 Amp rated 6 Auxiliary Output relay 1 1 5mm Plant Supply ve from pin 2 7 Amp rated 7 8 9 Auxiliary Output relay 2 1 5mm Free voltage contacts 7 Amp rated 10 11 Auxiliary Output relay 3 2 5mm 12 13 Auxiliary Output relay 4 2 5mm Free ...

Page 13: ...oltage monitoring 1 0mm Connect to Generator L1 output Recommend 2A fuse 28 Generator L2 voltage monitoring 1 0mm Connect to Generator L2 output Recommend 2A fuse 29 Generator L3 voltage monitoring 1 0mm Connect to Generator L3 output Recommend 2A fuse 30 Generator Neutral input 1 0mm Connect to Generator Neutral terminal AC 31 Mains L1 voltage monitoring 1 0mm Connect to mains L1 output Recommend...

Page 14: ...e 0 99 9S 1 0 It s the delay from mains is opened to generator closing or from generator is opened to mains closing 6 Start delay 0 3600s 1 It s the delay from remote start signal is active or mains is failure to start generator 7 Stop delay 0 3600s 1 It s the delay from remote start signal is inactive or mains is normal to stop generator 8 Number of Crank 1 10 次 3 Numbers of crank cycles 9 Prehea...

Page 15: ...s generator over speed is active 26 Gens under freq 0 75 0Hz 45 0 When generator frequency is low than the point generator low frequency and hold great than 10 seconds is active 27 Gens over freq 0 75 0Hz 57 0 When generator frequency is over than the point and hold great than 2 seconds generator over frequency is active 28 High temperature 80 140 98 When engine temperature sensor value is large t...

Page 16: ...000 5 500 Current transformer rate 36 Full load current 5 6000 A 500 Mains or generator set maximum rated current 37 Over current 50 130 120 When the load current is over than the point the over current delay is initiated 38 Over current delay 0 3600 S 1296 When load current is over than the point and hold great than the timer send out over current signal When the delay is zero over current is dis...

Page 17: ... energized for pre set timer once the engine has come to a complete stop then de energizes 3 Idle control The designated programmable output relay will energize when the idle delay is not zero The output contact would typically be connected to the idle run input control of an electronic governor 4 Preheat control The designated programmable output relay will energize during the preheat delay timer...

Page 18: ...losed 7 Mains closed input The input state of Mains closed 8 Inhibit WTH STOP When it is active during engine running if the engine occur high temperature the engine will only send out high temperature warning alarm not stop 9 Inhibit OPL STOP When it is active during engine running if the engine occur low oil pressure the engine will only send out low oil pressure warning alarm not stop 10 Reserv...

Page 19: ...sure 5 Frequency Speed Oil pressure 8 SETTING PARAMETER After the controller is powered up press the key to enter into the setting interface 1 Set Parameters 2 Information 3 Set Language 语言 u Set parameters The default password is 1234 when it leaves factory The senior setting password is fixed as 0318 When setting each item after selecting this item press the key to enter the setting interface th...

Page 20: ...t at any time Note Sensor config 1 If the used sensor curve is not same as the standard curve please adjust in Sensor curve 2 When entering the sensor curve X value voltage or resistance must be from small value to big value 3 If the oil pressure sensor is not exist and the oil pressure alarm switch is exist please set Oil pressure sensor as not used else low oil pressure shutdown will occur 4 If ...

Page 21: ...ure Press the Stop Reset key to make the controller resetting f Restore the measure that prevents the engine from crank success such as restoring the connection of fuel press down the starting button again the engine will crank if crank is normal the generator will operate from idle operation if idle has been set to normal operation In the meantime observe the operation situation of engine and the...

Page 22: ...HGM6110 6120 AUTO START MODULE HGM6110 6120 Auto Start Module ISSUE 2 0 2008 10 27 Page 22 of 24 10 TYPICAL WIRING DIAGRAM HGM6110 Typical wiring diagram HGM6120 Typical wiring diagram ...

Page 23: ...2 0 2008 10 27 Page 23 of 24 single phase 2 wires HGM6120 2 phase 3 wires HGM6120 11 INSTALLATION The controller is designed to panel installation mode and it is fixed by clamps when it is installed The overall dimension and panel tapping dimension are given as follows ...

Page 24: ...heck relevant switch and wiring of fault indicated on LCD display Check configuration of input Warning fault operates Check relevant switch and wiring of fault indicated on LCD display Check configuration of input Fail to Start is activated after pre set number of attempts to start Check wiring of fuel solenoid Check fuel Check battery supply Check battery supply is present on the Fuel output of t...

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