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HGM1780 

Automatic 

Genset Controller 

ISSUE 2013-04-03 

Version1.7 

Page 12 of 24 

HGM1780 Automatic Genset Controller 

 

 

5.  PROTECTION 

1) 

Low Oil Pressure: 

detection begins after safety delay; if low oil pressure lasts for 

2s, shutdown is initiated. 

2) 

High Temperature: 

detection begins after safety delay; if high temperature lasts 

for 2s, shutdown is initiated. 

3) 

Low Fuel Level: 

if fuel level stays below the pre-set level for 10 seconds, low fuel 

level warning signal is sent. Only warning and not shutdown. 

4) 

Over  Speed: 

detection  begins  after  start;  When  speed  over  the  preset  for  2s, 

shutdown is initiated. 

5) 

Under  Speed: 

detection  begins  after  idle  delay;  if  under  speed  lasts  for  15s, 

shutdown is initiated. 

6) 

Fail  to  Start: 

if  after  a  pre-set  number  of  crank  attempts,  the  gen-set  has  not 

started, shutdown is initiated. 

7) 

Fail to Stop: 

if the generator has not stopped after stop delay, fail to stop warning 

is initiated, without latching. 

8) 

High  Battery  Voltage: 

if  battery  voltage  stays  above  the  pre-set  value  for  20 

seconds,  high  battery  voltage  warning  signal  is  sent.  Only  warning  and  not 

shutdown. 

9) 

Low  Battery  Voltage: 

if  battery  voltage  stays  below  the  pre-set  value  for  20 

seconds,  low  battery  voltage  warning  signal  is  sent.  Only  warning  and  not 

shutdown. 

10) 

Emergency Shutdown: 

if emergency shutdown input is activated, ETS output is 

immediately energized while fuel, preheat and crank signals are deactivated and 

emergency shutdown alarm is initiated. 

11) 

Generator Over Voltage: 

if it is detected that voltage is above the pre-set level for 

5 seconds, generator over voltage signal is sent and shutdown alarm is initiated. 

12) 

Generator Under voltage: 

if it is detected that voltage is below the pre-set level 

for  5  seconds,  generator  under  voltage  signal  is  sent  and  shutdown  alarm  is 

initiated. 

13) 

Load  Over  Current: 

if  load  current  stays  above  the  pre-set  value  for  a  pre-set 

delay time, the controller will initiate over current alarm signal and 

indicator will 

start flashing. 

14) 

Common Alarm: 

in case of over speed, under speed, high  temperature, low oil 

pressure,  emergency shutdown,  fail to start and fail to stop alarms,  high battery 

voltage, low battery voltage, load over current or common alarm indicator flashing 

and common alarm output is activated 

Summary of Contents for HGM1780

Page 1: ...USER MANUAL HGM1780 Automatic Genset Controller Smartgen Technology...

Page 2: ...AY DESCRIPTION 9 4 4 OPERATION INSTRUCTION 9 5 PROTECTION 12 6 PARAMETER RANGE AND DEFINITION 13 6 1 PARAMETERS CONFIGURATION TABLE 1 13 6 2 DEFINITION OF RELAY OUTPUTS TABLE 2 17 6 3 DEFINITION OF DI...

Page 3: ...th 3 working modes that can be selected from the front panel It can detect one phase generator voltage and current can be started and stopped manually or via a remote start stop signals In case of fau...

Page 4: ...enerator frequency Hz Generator current A Engine temperature C Oil pressure kPa Engine speed rpm Total running time H Battery voltage V Fuel level Generator voltage battery voltage engine speed temper...

Page 5: ...uts fuel relay start relay 1 configurable output port which can be set as common alarm output fail to stop output preheat output or idle control output Parameters can be set and modified by users and...

Page 6: ...changes every six minutes Start Relay Output 1Amp DC28V DC B power supply Fuel Relay Output 1Amp DC28V DC B power supply Programmable Relay Output 1Amp DC28V DC B power supply Digital Input Active whe...

Page 7: ...ut down the generator and place it into its standby mode in case of alarm pressing this button will clear alarms Turn Page Confirm Using this button you can scroll pages of the LCD monitor in settings...

Page 8: ...preheat delay begins One second before it is finished fuel output will 4 3 DISPLAY DESCRIPTION Generator phase voltage Ua frequency F Loading current la engine speed Oil pressure water temperature Liq...

Page 9: ...seconds after the beginning of the delay preheat and ETS outputs will be activated after the end of the delay ETS output will be deactivated and fuel relay output preheat output will be deactivated be...

Page 10: ...nly react to emergency stop signal Note Configurable output ports can be set as one of the following functions ETS output Idle output or Preheat output via PC Therefore all three functions can not be...

Page 11: ...ry voltage warning signal is sent Only warning and not shutdown 9 Low Battery Voltage if battery voltage stays below the pre set value for 20 seconds low battery voltage warning signal is sent Only wa...

Page 12: ...il P06 Safety On Delay 1 60 s 10 Alarms for low oil pressure high temperature under speed under frequency voltage charge fail are inactive P07 Start Idle Time 0 3600 s 0 Idle running time of genset wh...

Page 13: ...speed falls below this value and stays so for 10 seconds this is regarded as under speed and under speed alarm shutdown signal is sent P19 Engine Over Speed 0 6000 RPM 1710 When engine speed exceeds...

Page 14: ...attery Over Volts 12 40 V 33 0 When battery voltage exceeds this value and stays so for 20 seconds Battery Over Volts signal is send and warning without shutdown is initiated P27 Battery Under Volts 4...

Page 15: ...ossible P37 Disconnect Engine Speed 0 3000 RPM 360 When generator speed higher than the set value starter will be disconnected P38 Disconnect Generator Freq 10 30 Hz 14 0 When generator frequency high...

Page 16: ...isconnects after complete stop 4 Preheat control It closes before starting and opens before starter is power on 5 Closing Gens During normal operation of the generator closes the breaker 6 Reserved No...

Page 17: ...Dongkang sensor 7 CURTIS 8 DATCON 10Bar 9 VOLVO EC 10 SGX 10Bar Digital closed and Digital open both are digital signal low or high electrical level can be selected to be active connecting to earth p...

Page 18: ...er motor as soon as possible 2 Magnetic pickup is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as magnetic pickup must ensure that the number of flywhee...

Page 19: ...y that is used for password to enter the set value Password Parameter Setting Attention 1 Please change the controller parameters when generator is in standby mode only e g Crank disconnect conditions...

Page 20: ...rk 2 If the generator is in manual mode and crank disconnect condition is set as 2 magnetic pickup generator frequency or 5 generator frequency magnetic pickup oil pressure and generator frequency and...

Page 21: ...onfigurable Input Configurable input port can be configured as digital signal or fuel level sensor signal digital input active when connected to B Terminal 8 Oil Pressure Input Low oil pressure or sen...

Page 22: ...HGM1780 Automatic Genset Controller ISSUE 2013 04 03 Version1 7 Page 23 of 24 HGM1780 Automatic Genset Controller 9 OVERALL DIMENSIONS PANEL CUTOUT 78MMX66MM...

Page 23: ...HGM1780 Automatic Genset Controller ISSUE 2013 04 03 Version1 7 Page 24 of 24 HGM1780 Automatic Genset Controller 10 TYPICAL APPLICATION...

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