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HGM1780 

Automatic 

Genset Controller 

ISSUE 2013-04-03 

Version1.7 

Page 22 of 24 

HGM1780 Automatic Genset Controller 

 

 

8.  CONNECTIONS 

 Terminal 1 (B-): Connect to the negative of the start battery. 

 Terminal 2 (B+): Connect to the positive of the start battery. 

 Terminal 3 (Em. stop input)

Emergency stop input (active when connect to B+)

, 

external connect to emergency shutdown normally closed button. 

 Terminal 4 (Fuel Output): Fuel output port (output B+), external connect to fuel relay, 

contactor capacity 1A. 

 Terminal 5 (Start Output): Start output port (output B+), external connect to start 

relay, contactor capacity 1A. 

 Terminal 6 (Remote Start Input): Remote start input, active when connected to B-. 

 Terminal 7 (Configurable Input): Configurable input port, can be configured as 

digital signal or fuel level sensor signal; digital input active when connected to B-. 

 Terminal 8 (Oil Pressure Input): Low oil pressure or sensor signal input port,  active 

when connected to B-. 

 Terminal 9 (Engine Temp Input): High water/cylinder temperature or sensor input 

port, active when connected to B-. 

 Terminals  10  (L),  11(N):  External  connect to  generator  voltage  signal  to  judge 

successful start and provide over and under speed protection. 

 Terminal 12 (Load(I*)): Load current (inlet wire). 

 Terminal 13 (Load(I)): Load current (outlet wire). 

 Terminal 14 (Configurable Output): Configurable output port (output B+), can be 

configured via PC, contactor capacity 1A. 

 Terminal  15  (Magnetic  pickup):  Magnetic  pickup  signal  input,  shielded  wire  is 

recommended. 

 PC configurable socket (LINK): Connect to SG72 module and PC via USB port for 

parameter setting. 

Summary of Contents for HGM1780

Page 1: ...USER MANUAL HGM1780 Automatic Genset Controller Smartgen Technology...

Page 2: ...AY DESCRIPTION 9 4 4 OPERATION INSTRUCTION 9 5 PROTECTION 12 6 PARAMETER RANGE AND DEFINITION 13 6 1 PARAMETERS CONFIGURATION TABLE 1 13 6 2 DEFINITION OF RELAY OUTPUTS TABLE 2 17 6 3 DEFINITION OF DI...

Page 3: ...th 3 working modes that can be selected from the front panel It can detect one phase generator voltage and current can be started and stopped manually or via a remote start stop signals In case of fau...

Page 4: ...enerator frequency Hz Generator current A Engine temperature C Oil pressure kPa Engine speed rpm Total running time H Battery voltage V Fuel level Generator voltage battery voltage engine speed temper...

Page 5: ...uts fuel relay start relay 1 configurable output port which can be set as common alarm output fail to stop output preheat output or idle control output Parameters can be set and modified by users and...

Page 6: ...changes every six minutes Start Relay Output 1Amp DC28V DC B power supply Fuel Relay Output 1Amp DC28V DC B power supply Programmable Relay Output 1Amp DC28V DC B power supply Digital Input Active whe...

Page 7: ...ut down the generator and place it into its standby mode in case of alarm pressing this button will clear alarms Turn Page Confirm Using this button you can scroll pages of the LCD monitor in settings...

Page 8: ...preheat delay begins One second before it is finished fuel output will 4 3 DISPLAY DESCRIPTION Generator phase voltage Ua frequency F Loading current la engine speed Oil pressure water temperature Liq...

Page 9: ...seconds after the beginning of the delay preheat and ETS outputs will be activated after the end of the delay ETS output will be deactivated and fuel relay output preheat output will be deactivated be...

Page 10: ...nly react to emergency stop signal Note Configurable output ports can be set as one of the following functions ETS output Idle output or Preheat output via PC Therefore all three functions can not be...

Page 11: ...ry voltage warning signal is sent Only warning and not shutdown 9 Low Battery Voltage if battery voltage stays below the pre set value for 20 seconds low battery voltage warning signal is sent Only wa...

Page 12: ...il P06 Safety On Delay 1 60 s 10 Alarms for low oil pressure high temperature under speed under frequency voltage charge fail are inactive P07 Start Idle Time 0 3600 s 0 Idle running time of genset wh...

Page 13: ...speed falls below this value and stays so for 10 seconds this is regarded as under speed and under speed alarm shutdown signal is sent P19 Engine Over Speed 0 6000 RPM 1710 When engine speed exceeds...

Page 14: ...attery Over Volts 12 40 V 33 0 When battery voltage exceeds this value and stays so for 20 seconds Battery Over Volts signal is send and warning without shutdown is initiated P27 Battery Under Volts 4...

Page 15: ...ossible P37 Disconnect Engine Speed 0 3000 RPM 360 When generator speed higher than the set value starter will be disconnected P38 Disconnect Generator Freq 10 30 Hz 14 0 When generator frequency high...

Page 16: ...isconnects after complete stop 4 Preheat control It closes before starting and opens before starter is power on 5 Closing Gens During normal operation of the generator closes the breaker 6 Reserved No...

Page 17: ...Dongkang sensor 7 CURTIS 8 DATCON 10Bar 9 VOLVO EC 10 SGX 10Bar Digital closed and Digital open both are digital signal low or high electrical level can be selected to be active connecting to earth p...

Page 18: ...er motor as soon as possible 2 Magnetic pickup is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as magnetic pickup must ensure that the number of flywhee...

Page 19: ...y that is used for password to enter the set value Password Parameter Setting Attention 1 Please change the controller parameters when generator is in standby mode only e g Crank disconnect conditions...

Page 20: ...rk 2 If the generator is in manual mode and crank disconnect condition is set as 2 magnetic pickup generator frequency or 5 generator frequency magnetic pickup oil pressure and generator frequency and...

Page 21: ...onfigurable Input Configurable input port can be configured as digital signal or fuel level sensor signal digital input active when connected to B Terminal 8 Oil Pressure Input Low oil pressure or sen...

Page 22: ...HGM1780 Automatic Genset Controller ISSUE 2013 04 03 Version1 7 Page 23 of 24 HGM1780 Automatic Genset Controller 9 OVERALL DIMENSIONS PANEL CUTOUT 78MMX66MM...

Page 23: ...HGM1780 Automatic Genset Controller ISSUE 2013 04 03 Version1 7 Page 24 of 24 HGM1780 Automatic Genset Controller 10 TYPICAL APPLICATION...

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