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HGM1780 

Automatic 

Genset Controller 

ISSUE 2013-04-03 

Version1.7 

Page 10 of 24 

HGM1780 Automatic Genset Controller 

 

 

 

 

Auto Mode ( 

 After pressing and holding  

 

button for at least one second, the indicator next 

to the button will be  illuminated and the module will be placed into its automatic 

mode. If remote start signal is active (remote start input port is connected to B-), 

after start delay the genset will start. Preheating output will be activated firstly and 

preheat  delay  begins.  One  second  before  it  is  finished,  fuel  output  will  be 

activated  for  one  second  and  after  that  preheat  output  will  be  deactivated;  then 

starter  is  energized  to  output  (engine  will  try  to  start  according  to  the  pre-set 

number of  times; if  one  of the attempts is successful, the start process will     be 

completed, otherwise fail to start alarm will be initiated: fail to start indicator on the 

panel will be illuminated and common alarm indicator will flash). After start delay 

and idle delay, idle relay will be deactivated and the generator will start working at 

normal speed. 

Note: During crank rest time, fuel output is deactivated; three seconds after the 

beginning of the delay, preheat and ETS outputs will be activated; after the end 

of the delay, ETS output will be deactivated and fuel relay output; preheat output 

will be deactivated before the beginning of crank. 

 When remote start signal is deactivated, after stop delay, the generator enters idle 

state and the idle relay is deactivated. After idle delay, fuel relay deactivates, ETS 

relay  output  activates,  and  the  genset  automatically  stops.  After  complete  stop, 

ETS relay deactivates. 

 

Stop ( 

 After pressing and holding 

for at least one second during normal operation of 

the genset (in manual or auto modes), the light indicator near the button will be 

illuminated and idle operation will begin. When idle relay deactivates and after idle 

delay, fuel relay is deactivated and ETS output is energized. When complete stop 

of the generator, ETS is deactivated. 

 In case of fault alarm, pressing and holding the button for one second will clear 

alarms. Holding it for more than one second will illuminate all indicators on the 

panel (light test function). 

 Pressing this button for more than one second in stop mode will lead to activation 

of ETS output and illumination of all the indicators on the panel (light test function). 

Releasing the button will immediately deactivate ETS output and light test 

function. 

Summary of Contents for HGM1780

Page 1: ...USER MANUAL HGM1780 Automatic Genset Controller Smartgen Technology...

Page 2: ...AY DESCRIPTION 9 4 4 OPERATION INSTRUCTION 9 5 PROTECTION 12 6 PARAMETER RANGE AND DEFINITION 13 6 1 PARAMETERS CONFIGURATION TABLE 1 13 6 2 DEFINITION OF RELAY OUTPUTS TABLE 2 17 6 3 DEFINITION OF DI...

Page 3: ...th 3 working modes that can be selected from the front panel It can detect one phase generator voltage and current can be started and stopped manually or via a remote start stop signals In case of fau...

Page 4: ...enerator frequency Hz Generator current A Engine temperature C Oil pressure kPa Engine speed rpm Total running time H Battery voltage V Fuel level Generator voltage battery voltage engine speed temper...

Page 5: ...uts fuel relay start relay 1 configurable output port which can be set as common alarm output fail to stop output preheat output or idle control output Parameters can be set and modified by users and...

Page 6: ...changes every six minutes Start Relay Output 1Amp DC28V DC B power supply Fuel Relay Output 1Amp DC28V DC B power supply Programmable Relay Output 1Amp DC28V DC B power supply Digital Input Active whe...

Page 7: ...ut down the generator and place it into its standby mode in case of alarm pressing this button will clear alarms Turn Page Confirm Using this button you can scroll pages of the LCD monitor in settings...

Page 8: ...preheat delay begins One second before it is finished fuel output will 4 3 DISPLAY DESCRIPTION Generator phase voltage Ua frequency F Loading current la engine speed Oil pressure water temperature Liq...

Page 9: ...seconds after the beginning of the delay preheat and ETS outputs will be activated after the end of the delay ETS output will be deactivated and fuel relay output preheat output will be deactivated be...

Page 10: ...nly react to emergency stop signal Note Configurable output ports can be set as one of the following functions ETS output Idle output or Preheat output via PC Therefore all three functions can not be...

Page 11: ...ry voltage warning signal is sent Only warning and not shutdown 9 Low Battery Voltage if battery voltage stays below the pre set value for 20 seconds low battery voltage warning signal is sent Only wa...

Page 12: ...il P06 Safety On Delay 1 60 s 10 Alarms for low oil pressure high temperature under speed under frequency voltage charge fail are inactive P07 Start Idle Time 0 3600 s 0 Idle running time of genset wh...

Page 13: ...speed falls below this value and stays so for 10 seconds this is regarded as under speed and under speed alarm shutdown signal is sent P19 Engine Over Speed 0 6000 RPM 1710 When engine speed exceeds...

Page 14: ...attery Over Volts 12 40 V 33 0 When battery voltage exceeds this value and stays so for 20 seconds Battery Over Volts signal is send and warning without shutdown is initiated P27 Battery Under Volts 4...

Page 15: ...ossible P37 Disconnect Engine Speed 0 3000 RPM 360 When generator speed higher than the set value starter will be disconnected P38 Disconnect Generator Freq 10 30 Hz 14 0 When generator frequency high...

Page 16: ...isconnects after complete stop 4 Preheat control It closes before starting and opens before starter is power on 5 Closing Gens During normal operation of the generator closes the breaker 6 Reserved No...

Page 17: ...Dongkang sensor 7 CURTIS 8 DATCON 10Bar 9 VOLVO EC 10 SGX 10Bar Digital closed and Digital open both are digital signal low or high electrical level can be selected to be active connecting to earth p...

Page 18: ...er motor as soon as possible 2 Magnetic pickup is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as magnetic pickup must ensure that the number of flywhee...

Page 19: ...y that is used for password to enter the set value Password Parameter Setting Attention 1 Please change the controller parameters when generator is in standby mode only e g Crank disconnect conditions...

Page 20: ...rk 2 If the generator is in manual mode and crank disconnect condition is set as 2 magnetic pickup generator frequency or 5 generator frequency magnetic pickup oil pressure and generator frequency and...

Page 21: ...onfigurable Input Configurable input port can be configured as digital signal or fuel level sensor signal digital input active when connected to B Terminal 8 Oil Pressure Input Low oil pressure or sen...

Page 22: ...HGM1780 Automatic Genset Controller ISSUE 2013 04 03 Version1 7 Page 23 of 24 HGM1780 Automatic Genset Controller 9 OVERALL DIMENSIONS PANEL CUTOUT 78MMX66MM...

Page 23: ...HGM1780 Automatic Genset Controller ISSUE 2013 04 03 Version1 7 Page 24 of 24 HGM1780 Automatic Genset Controller 10 TYPICAL APPLICATION...

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