Skope OD260 Service Manual Download

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SKOPE OD260

Service Manual

iii

CONTENTS

Specifications

Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

OD260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Electronic Controller

Electronic Controller Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Running the Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operating Modes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Compressor and Fans  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Temperature Probes   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Defrost Cycle  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Messages and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Controller Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cold Climate Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Hardware Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Temperature Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Temperature Probe Readings . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Wiring Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Programming the Electronic Controller . . . . . . . . . . . . . . . . . . . . . . .12

Temperature Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Parameter History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Wiring

Model: OD260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Spare Parts

Cabinet Assembly - OD260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Electrics Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Unit Electrics Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Refrigeration Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Installation

Climate Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chiller Location   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Air Movement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Power Cord   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Ventilation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Stabiliser Feet   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Installing the Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Replacement Procedures

Summary of Contents for OD260

Page 1: ...OD260 Service Manual MAN800056 Rev 1 1 April 2020 SKOPE Open Deck Chiller ...

Page 2: ... Trademark Infringement The SKOPE trademark on this product is infringed if the owner for the time being does any of the following Applies the trade mark to the product after their state condition get up or packaging has been altered in any manner Alters removes including part removal or obliterates including part obliteration the trade mark on the product Applies any other trade mark to the produ...

Page 3: ...re Setup 11 Hardware Inputs 11 Temperature Settings 11 Temperature Probe Readings 11 Wiring Termination 11 Programming the Electronic Controller 12 Temperature Setpoint 12 Parameters 12 Parameter History 13 3 Wiring Model OD260 16 Notes 17 4 Spare Parts Cabinet Assembly OD260 18 Electrics Plate Assembly 20 Unit Electrics Box Assembly 21 Refrigeration Unit Assembly 22 5 Installation Climate Class 2...

Page 4: ... 31 Wheels 31 Honeycomb Air Grille 31 Refrigeration Unit 32 Introduction 32 Removing the Refrigeration Unit 33 Unit Junction Box 34 Condenser Fan 34 Evaporator Fans 35 Compressor 35 Compressor Electrics 35 Electronic Controller 36 Introduction 36 Removal 36 Replacement 36 Temperature Probes 37 Condenser Probe 38 Evaporator Probe 38 Service Probe 39 Cleaning 40 Cabinet 40 Condenser Coil 40 7 Troubl...

Page 5: ...95mm Floor area 0 48m2 includes rear spacer Internal volume 230 litres Shelves 2 flat or angled 8 adjustable height shelves and 1 fixed angled bottom shelf Top shelf 545mm wide 296mm deep Middle shelf 545mm wide 371mm deep Bottom shelf 545mm wide 442mm deep Operating conditions Climate class 3 Tested at 25 C Product temp range 1 C to 5 C 2 C to 4 C product mass average Electrical 220 240 Volts a c...

Page 6: ...panel and is housed inside the electronic controller box assembly at the front of the refrigeration unit The electronic controller controls and displays the chiller temperature and signals temperature alarms To ensure efficient operation the electronic controller automatically forces a defrost cycle when required The electronic controller is pre programmed SKOPE does not recommend that settings be...

Page 7: ... Button Used for programming 3 Set mute Button Press to mute the alarm Press and hold to access parameters Also used for programming 4 Light down Button Press to switch the cabinet light on and off Also used for programming 5 Defrost Indicator ON when the defrost is activated Flashes when the activation of the defrost is temporarily delayed due to procedures in progress 6 Compressor Indicator ON w...

Page 8: ...ller faceplate Temperature Probes Three temperature probes feed data to the electronic controller the control probe the evaporator probe and the condenser probe The control probe monitors and controls the chiller temperature provides the chiller temperature for the electronic controller to display and notifies the electronic controller of any erratic or abnormal temperatures that could identify an...

Page 9: ... the chiller is too cold and an alarm sounds The controller will automatically reset the alarm once the temperature inside the chiller raises High temperature alarm An alarm sounds The temperature inside the chiller is too warm and an alarm sounds The controller will automatically reset the alarm once the temperature inside the chiller drops Refrigeration system high temperature Pre warning auto r...

Page 10: ...mes too cold This happens if the control probe at the evaporator air out detects the interior temperature below 0 3 C parameter St CCt for more than 30 minutes parameter CCd The lights will stay on and cannot be switched off while the chiller is in CCP mode The chiller will return to Normal operation mode once the control probe reading raises to 2 C parameter St ...

Page 11: ...aceplate during normal operation If parameter 4 is not set to 1 it can be changed to 1 to view the control probe temperature reading Condenser probe To view the condenser probe temperature reading press the ES up and Set mute buttons simultaneously The temperature reading will display on the controller faceplate Evaporator probe To view the evaporator probe temperature reading enter the parameter ...

Page 12: ...he locked parameters To access the locked parameters 1 Press and hold the Set mute button for 3 seconds until PS is shown on the display indicating entry into the controller settings menu 2 Press the up or down button to scroll the menu until St is shown on the display 3 Press the Set mute button The current setpoint value is shown on the display 4 Press the up or down button to increase or deceas...

Page 13: ...lue of the parameter 8 Press the Set mute button to temporarily save the new value The display shows the parameter code IMPORTANT If no buttons are pressed for 60 seconds or the power is disconnected before the temporarily saved values are permanently saved the temporarily saved values will be cancelled and the previous setting will be restored 9 If necessary repeat steps 5 7 to change other param...

Page 14: ...iod in night mode r10 0 hrs C 0 24 Light Delay On Time after entering DAY mode Cold Climate Protection Parameters CCt 2 0 C C 0 1 20 0 Cold Climate Protection Temperature Delta CCd 30 mins C 0 199 Cold Climate Protection Delay Pull Down Mode Parameters Pt 127 C C 0 127 Pull down Mode Activation Temperature Pd 250 hrs C 0 250 Pull down Mode Maximum Duration Compressor Parameters c0 1 mins C 0 200 C...

Page 15: ... Alarm delay 0 door open alarm disabled A11 2 C 0 5 2nd Input Configuration A12 3 C 0 16 Number of cA alarm events to trigger manual reset CA alarm A13 24 hrs C 0 240 cA alarm counter reset delay A14 60 mins C 0 240 cA alarm reset delay A15 1 C 0 1 Lights switched OFF when CHt cA or CA alarm occurs A18 1 C 0 1 Allow power cycle to reset CA alarm A20 15 mins C A10 60 Faulty door curtain switch E2 a...

Page 16: ...to cabinet socket and plug S9 P9 Evaporator probe socket and plug black 2 way LED Ballast N L T1 1 2 S2 2 P2 2 S2 4 P2 4 EMC Filter M M T1 3 4 BU BN Evaporator Fan Condenser Fan T5 2 BU RD BK BU P2 1 S2 1 BN BN BN M Evaporator Fan T2 2 T2 1 BU BN BN GNYE BU GNYE T3 2 RD RD BK BK T4 1 T4 2 Cabinet Heater Wire BU T3 1 WH Left Cabinet Light BN BU S1 L P1 L P1 N S1 N BN BU BU BU BN BN BU BN Fuse 3A L ...

Page 17: ...17 SKOPE OD260 Wiring Service Manual Notes ...

Page 18: ...18 Spare Parts Service Manual SKOPE OD260 4 Spare Parts Cabinet Assembly OD260 15 14 17 9 11 10 18 12 8 11 10 12 6 4 3 5 1 13 6 2 19 7 4 16 1 10 10 11 11 2 3 4 4 5 6 6 7 8 9 ...

Page 19: ...CR 32 O230C 598CR 49 5 Middle shelf O260 591B 32 O260 591B 49 6 Middle shelf bracket STY11670 32 STY11670 49 Middle shelf bracket LH two part version STY10955L 32 STY10955L 49 Middle shelf bracket RH two part version STY10955R 32 STY10955R 49 Middle shelf height adjustment piece LH two part version O230C 598BL 32 O230C 598BL 49 Middle shelf height adjustment piece RH two part version O230C 598BR 3...

Page 20: ...OPE OD260 Electrics Plate Assembly Parts Electrics Plate Assembly Item Description SKOPE Part No 0 Electrics plate assembly O260 G29 1 EMI filter ELZ10136 2 Light power supply O260 K08 3 3A fuse ELZ9654 Fuse holder ELZ9655 1 3 2 1 2 3 ...

Page 21: ...plate UB89ABF K03 1 49 2 CAREL S4 Evo electronic controller program 107 ELZ11478 107 3 TYCO 4 Pole socket red ELZ11345 RD 4 TYCO 2 Pole socket red ELZ11341 RD 5 TYCO 2 Pole socket black ELZ11341 BK 6 TYCO 4 Pole socket white ELZ11345 WH 7 TYCO 4 Pole socket blue ELZ11345 BU 8 TYCO 2 Pole socket blue ELZ11341 BU 9 TYCO 4 Pole socket yellow ELZ11345 YE 3 4 5 6 7 9 8 2 1 1 2 3 4 5 6 7 8 9 ...

Page 22: ...22 Spare Parts Service Manual SKOPE OD260 Refrigeration Unit Assembly 6 4 11 3 2 7 5 8 1 9 10 1 10 11 2 3 4 5 6 7 8 9 ...

Page 23: ...nser coil CLS10627 2 Condenser fan shroud UB89AA 232 49 3 Condenser fan blade FAN3809 4 Condenser fan motor UB89ABF 404CP1 5 Compressor Embraco NEK6210Z CPR10608 6 Condensate line assembly UB89ABF 255T 99 7 Drier DRY6110 8 Accumulator V8100 496 9 Evaporator coil CLS10628 10 Evaporator fan motor ELM1522 11 Unit electrics box assembly UB89ABF R86 107 ...

Page 24: ... m s Power Cord The chiller is supplied with a flexible power cord fitted with a three pin plug which is packed separately inside the cabinet Connect the power cord to the IEC socket on the back of the cabinet before moving into position Ventilation Adequate ventilation must be provided around the refrigeration unit and cabinet at all times Refrigeration exhaust air must not be restricted and must...

Page 25: ...he air exhaust outlet cannot be blocked by product or other items above the cabinet Refrigeration exhaust air must NOT be allowed to run horizontally across the top of the cabinet as it may be pulled down into the cabinet interior 100mm 60mm 60mm 500mm 100mm Free standing installation ventilation requirements Air intake Front Back wall Exhaust air Exhaust air 100mm Exhaust air Exhaust air Air inta...

Page 26: ... Stabiliser Feet Ensure the stabiliser feet are wound all the way up when moving the chiller around Once the chiller is in position wind down the two front stabiliser feet to firmly contact the ground Stabiliser foot Stabiliser foot Front panel ...

Page 27: ...height adjustments by separating the shelf bracket into two and re slotting together using the alternative slots To fit the shelves Position for level shelves Position for angled shelves Alternative height adjustable slots Position for angled shelves Position for level shelves One part shelf bracket Two part shelf bracket 1 Clip the cantilevered shelf brackets into the slots in the cabinet back du...

Page 28: ...ocedures Service Manual SKOPE OD260 6 Replacement Procedures Isolating Electrics The chiller should be isolated from the power supply before attempting any maintenance Unplug the cabinet from the power supply to isolate ...

Page 29: ...binet front opening Follow the steps below to replace an interior light To replace an interior light LED Driver Power Supply The 24V 25W LED driver power supply is located on the electrics plate assembly Refer to page 30 for information on accessing the LED driver power supply Problem Possible Cause Repair No lights working Cabinet is dark Lights switched off Switch lights on at controller facepla...

Page 30: ...e refrigeration cassette Before attempting any work within the electrics plate assembly ensure the chiller is disconnected from the mains power supply To access components on the electrics plate assembly Sweat Wire The chiller is fitted with a sweat wire which runs around the honeycomb air grille at the front of the cabinet interior ceiling The wire is foamed into the cabinet and cannot be removed...

Page 31: ...Grille The chiller is fitted with a honeycomb air grille at the front of the cabinet interior ceiling which directs the air curtain down the front of the cabinet opening The honeycomb can be removed for cleaning or replacing To remove the honeycomb unscrew the cabinet interior ceiling top duct When refitting ensure the honeycomb site sits flat and cannot be easily removed When pushed gently it sho...

Page 32: ...abinet Specifications for the model are in the following table Verify model and basic requirements before servicing Unit specifications The model and serial numbers are printed on the serial number rating label attached to the back of the refrigeration unit Take note of these numbers before ordering spare parts Unit Model UB89ABF 107IE Compressor Embraco NEK6210Z Compressor capacity 815 Watts Refr...

Page 33: ... back cover 5 Pull the two unit lifting arms out from the cabinet to unlock and rotate in to lower the refrigeration unit 6 Use the PULL handle to carefully slide the unit out from the cabinet When refitting the refrigeration unit ensure The gasket on top of the unit is in good condition Wires and cables are clear of the unit when moving it The unit is pushed fully in the cabinet the unit lifting ...

Page 34: ...ing 3 Undo the four fixing screws two at the top and two at the bottom from the front of the unit junction box and pull the box out from the unit 4 Undo the four fixing screws two at the front and two at the back from the unit junction box cover and remove the cover 5 Service as necessary and refit 1 Isolate the chiller from the power supply and remove the refrigeration unit from the cabinet see p...

Page 35: ...If there is a burn out a suction burn out filter drier should be used until all contamination is removed use only as specified by the filter drier manufacturer To access the compressor Compressor Electrics The compressor electrics box is fixed onto the side of the compressor To access the compressor electrics 1 Isolate the chiller from the power supply and remove the refrigeration unit from the ca...

Page 36: ...often controller faults are mis diagnosed The controller has various programmable parameters that affect operation Any suspected failure must be double checked Confirm all wiring and terminations are correct If operation appears erratic perform a controller reset 1 Isolate the chiller from the power supply 2 Undo the four screws from the controller faceplate and withdraw the faceplate and controll...

Page 37: ...bracket at the top of the cabinet interior ducting It plugs into the blue socket at the front RH side of the refrigeration unit To replace the control probe 1 Isolate the chiller from the power supply 2 Remove the control probe from the plastic bracket 3 Cut the failed probe from the probe cable 4 Use wire cutters to remove the insulation from the probe cable wires and from the replacement probe w...

Page 38: ...rator tub 1 Remove the front panel isolate the chiller from the mains power supply and remove the refrigeration unit see page 33 2 Remove the unit LH side panel 3 Detach the probe from the side of the condenser coil 4 Remove the electronic controller see page 36 5 Detach the condenser probe cable from the rear of the electronic controller and withdraw the cable and probe from the refrigeration uni...

Page 39: ...d place the evaporator fan assembly out of the way 3 Withdraw the probe from the evaporator coil and detach the probe cable from the refrigeration unit 4 Remove the electronic controller see page 36 5 Detach the evaporator probe cable from the rear of the electronic controller and withdraw the cable and probe from the refrigeration unit 6 Fit the new probe cable following the same path as the orig...

Page 40: ...ng is required by qualified service personnel every six months The condenser coil must be kept clean for efficient and reliable operation To clean the condenser coil CAUTION Do NOT wash any liquid down into the refrigeration system as this could lead to refrigeration failure WARNING Disconnect the chiller from the power supply before cleaning the condenser coil 1 Disconnect the cabinet from the po...

Page 41: ...ating Loss of power supply Check mains power supply and cabinet isolation switch 3 Compressor not operating controller displays HI alarm Faulty component Repair or replace control Blocked or restricted condenser coil Clean condenser coil see page 40 Visually check condenser for possible restriction Remove condensate tray and clean If bad refrigeration unit removal may be necessary 4 Cabinet lights...

Page 42: ...ate tray overflow Check condensate tray Excess humidity Keep humidity below 60 Cabinet not level Ensure the cabinet is positioned on a level surface Sludge build up in condensate tray Remove condensate tray and clean 9 Water ice within evaporator box Blocked drain tube causing the box to fill with water Remove the unit and clean out the bottom of the evaporator box and drain entry Inadequate defro...

Page 43: ...SKOPE Contacts SKOPE Industries Limited A B N 73 374 418 306 AU 1800 121 535 NZ 0800 947 5673 skope skope com www skope com ...

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