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Quick Setup/Installation Guide for Lubrication Monitor Controller LMC 301

951-150-029-EN

3

1. Safety instructions

1.1 

General safety instructions

The operator must ensure that the instruc-
tions are read and fully understood by all per-
sons tasked with working on the product or 
who supervise or instruct such persons. The 
operator must also ensure that the staff fully 
understands the content of the instructions. 
The instructions must be kept readily avail-
able together with the product. 

The manual forms part of the product and 
must accompany the product if sold to a new 
owner. 

The product described here was manufac-
tured according to the state of the art. 

Risks may, however, arise from its usage and 
may result in personal injury or damage to 
material assets.

Any malfunctions affecting safety must be 
remedied immediately.

In addition to the assembly instructions/oper-
ating instructions, all statutory regulations 
and other regulations for accident prevention 
and environmental protection must be 
observed.

1.2 General behavior when handling the  
 

product

 

o The product may only be used in awareness 

of the potential dangers, in proper technical 
condition, and according to the information 
in this manual.

 

o Personnel must familiarize themselves with 

the functions and operation of the product. 
The specified assembly and operating steps 
and their sequences must be observed.

 

o Any unclear points regarding proper condi-

tion or correct assembly/operation must be 
clarified.  
Operation is prohibited until issues have 
been clarified.

 

o Unauthorized persons must be kept away.

 

o All safety instructions and in-house in-

structions relevant to the particular activity 
must be observed.

 

o Responsibilities for different activities must 

be clearly defined and observed. Uncer-
tainty seriously endangers safety.

 

o Protective and safety mechanisms cannot 

be removed, modified, nor disabled during 
operation and must be checked for proper 
function and completeness at regular in-
tervals. 
If protective and safety mechanisms must 
be removed, they must be installed im-
mediately following conclusion of work and 
checked for proper function.

 

o Any malfunctions that occur must be 

resolved according to responsibility. The 
supervisor must be notified immediately 
in case of malfunctions outside one's indi-
vidual scope of responsibility.

 

o Wear personal protective equipment.

 

o Observe the relevant safety data sheets 

when handling lubricants/equipment.

1.3 Qualiied technical personnel

Only qualified technical personnel may install, 
operate, maintain, and repair the products 
described here.  
Such persons are familiar with the relevant 
standards, rules, accident prevention regula-
tions, and assembly conditions as a result of 
their training, experience, and instruction. 
They are qualified to carry out the required 
activities and in doing so recognize and avoid 
any potential hazards. The definition of quali-
fied personnel and the prohibition against 
employing non-qualified personnel are laid 
down in DIN VDE 0105 and IEC 364. Relevant 
country-specific definitions of qualified tech-
nical personnel apply for countries outside the 
scope of DIN VDE 0105 or IEC 364. 
The core principles of these country-specific 
qualification requirements for technical per-
sonnel cannot be below those of the two stan-
dards mentioned above. 
The operator is responsible for assigning  
tasks and the area 
of responsibility. 
The personnel must be trained and instructed 
prior to beginning work if they do not possess 
the requisite knowledge.  

Product training can also be performed by 
SKF in exchange for costs incurred.

1.4 Electric shock hazard

WARNING

Electric shock

 

Work on the Lubrication Monitor 
Controller may be performed only 
by qualified and trained personnel 
authorized to do so by the operator.
De-energize the product  prior to  
beginning work.
Local conditions for connections and 
local regulations (e.g., DIN, VDE) 
must be observed.
Serious injury or death and property 
damage may result from improperly 
connected products.

1.5 Operation

The following must be observed while work-
ing on the product.

 

o All information within this manual and 

the information within the referenced 
documents.

 

o All laws and regulations that the operator 

must observe.

Summary of Contents for LMC 301 Series

Page 1: ...y St Louis MO 63120 1578 USA In case of discrepancies between the assembly instructions and the Quick Guide the information in the assembly instructions takes precedence for control of up to three pumps each with an SKF Single Line Progressive and Dual Line centralized lubrication system containing one to three main lines Lubrication Monitor Controller of series LMC 301 Quick Setup Installation Gu...

Page 2: ...13 5 2 2 Main menu 13 5 2 3 General setting options 14 5 2 4 Menu structure for system coniguration 15 5 3 Coniguration of several IO boards to master slaves 16 5 3 Menu navigation for operators without password access 17 5 4 Menu navigation for local admins with password access 18 6 System coniguration 19 Single Line Menu navigation for system coniguration 6 1 Single Line pump settings with Super...

Page 3: ...anisms must be removed they must be installed im mediately following conclusion of work and checked for proper function o Any malfunctions that occur must be resolved according to responsibility The supervisor must be notified immediately in case of malfunctions outside one s indi vidual scope of responsibility o Wear personal protective equipment o Observe the relevant safety data sheets when han...

Page 4: ...l up to three pumps each with a one to three zone one to three main lines SKF Centralized lubrication system LMC 301 designs 86501 and 86503 IO module are powered via 100 to 240 VAC mains provided by the customer They must be connected in accordance with DIN VDE regulations LMC 301 designs 86500 and 86502 IO module are powered via 24 V DC The technical information contained in these instructions m...

Page 5: ...vel reduce input value Pressing triggers an interim lubrication By briefly pressing follows the choice of an additional lubrication Actuations while in configuration mode are ignored RESET Long pressing 3 seconds stops all systems or resets an error message Long pressing acknowledges and clears error messages RESET P U M P A B C RUN LL FAULT POWER RESET LMC 301 Display elements of control screen S...

Page 6: ...ump zone e g P1Z1 Press the arrow key again to display the activated inlets of the currently selected pump zone Press the arrow key again to display the activated outlets of the currently selected pump zone Press the additional lubrication key shortly to carry out an additional lubrication of the entire system respectively of the activated zones P1Z1 pump 1 zone1 to max max P3Z3 pump 3 zone 3 Over...

Page 7: ...ands PG M20 without UL certiication Characteristics design Electronic consuming Iternal fuse LMC Controller 3 A Input AC Input voltage 100 240 VAC 50 60Hz customer Fusing slow 4 A 100 240 VAC Input DC 2 3 Input voltage 24 V DC 10 custermer Fusing slow 10 A Output rating relays Connection directly to the relay 01 02 100 240 VAC max 15A Connection directly to the relay 01 02 24 VDC max 15A Output te...

Page 8: ...LMC 301 4 3 Assembly of the control unit See Figure 1 The controller unit is installed using 4 cheese head screws of thread size M4 If M4 tapped bores are used to fasten the unit the screws must have a minimum length of 15 mm Fastening material to be provided by the customer o Cheese head screws with hexagon socket 4x acc to DIN6912 M4x 8 8 o Washers 4x acc to DIN EN ISO 7090 4 200HV o Self lockin...

Page 9: ...rol unit Conductors or compo nents within the device must not be touched under any circumstances See Figures 4 and 5 4 5 Line routing The lines are laid through cable glands at tached on both sides and on the bottom The attached cable glands are provided for the following lines optional Left side cable glands Power supply Master Slave connection optional Right side cable glands Relay outputs load ...

Page 10: ... VDC output for mainboard 7 USB port external Not for User 8 DIP switch addresses 4 8 9 RESET switch Hardware Reset 10 Fuse FK1 3A 11 Load switching relay 2x X5 4 7 5 12 PE Ground terminals for relay outputs X6 4 7 4 Connections on mainboard 24 VDC design Fig 5 Cable glands for power supply interface Cable glands for valves motor Legend to Figure 5 Item Description BA Chapter 1 Power supply X1 4 7...

Page 11: ...3 O 2 O 2 O 1 O 1 O 8 O 8 O 7 O 7 O 6 O 6 O 5 O 5 O O u t p u t Terminals O3 to O8 max 8 A Connections in conjunction with load switching relay max 8 A X4 ATTENTION You can run each terminal block 4 1 or 4 2 only with one operating voltage 24VDC or 100 to 240 VAC Do not mix 2 different voltages together on 1 terminal block 4 7 4 Load switching relay see Figures 4 5 item 11 and Fig 8 Proposal Load ...

Page 12: ... plus signal 4 8 Adding an additional IO connection to RS485 interface see Figures 4 5 item 8 see Figures 13 14 ATTENTION A separate address must be assigned to each IO board To differentiate between multiple IOPCBs in an RS485 daisy chain each IOPCB needs its own address This can be set in the binary code using the DIP switch address switch If all four DIP switches are set to top the address is 1...

Page 13: ... Connect the USB cable Fig 15 2 1 Install the controller unit Chapter 4 3 Open the controller unit Chapter 4 2 Connect the USB cable 2 from the laptop on the inside of the controller lid 1 and turn on the power supply Start the LMC 301 software The description of the PC configuration is included with the software Configure according to the included de scription for configuration on the PC 5 2 Coni...

Page 14: ...ch Press control key Select Use down up arrow key to select the lan guage English Deutsch Press control key Save 4 Use up arrow key to select the Unit Settings menu item Imperial Metric Press control key Select Use down up arrow key to select Unit Set tings Imperial Metric Press control key Save Press control key Back You will return to the User settings menu Login settings Enter Set PassWord loca...

Page 15: ...ollowing settings can be made o Amount of pumps o Setting the pumps o Set Params to Default Main menu Login settings User settings Device settings Pump 1 Timings System coniguration Information System coniguration Lubrication will be stopped Continue Yes No System coniguration Amount of pumps Setting the pump Set Params to Default ATTENTION SKF Service menu This level is password protected and can...

Page 16: ...st be sepa rate for each board Connection is made on the respective board see page 11 Fig 9 o The maximum admissible connected load of each board is 3 A o In case of different potential free outputs make sure to use an adequate connection line and a corresponding connection dia meter see chapter 4 7 3 o For each connection line the customer must provide a correspondingly designed back up fuse ON 1...

Page 17: ...ation HW FW Version Hours of Operating Error history Serial Number HW FW Version Hardware version Firmware version Hours of operation Cumulated operating Time Error history No 1 Serial Number Serial Number 0 0 0 0 0 0 0 0 Zone 1 Settings Lube load Normal Cycle Set Heavy Cycle Set Zone 2 Settings Lube load Normal Cycle Set Heavy Cycle Set Login settings Enter Password Set PW local admin Set PW Supe...

Page 18: ...Login settings enabled disabled Local User Old Password 0000 New Passwort 0000 Pump 1 Timings Zone 1 Settings Zone 2 Settings Zone 1 Settings Lube Load normal Cycle Set Heavy Cycle Set Normal Cycle Time 0000 00 00 Heavy Cycle Time 0000 00 00 Lube Time 00 00 00 Holding Time 00 00 s Zone 2 Settings Lube Load Normal Cycle Set Heavy Cycle Set Normal Cycle Time 0000 00 00 Heavy Cycle Time 0000 00 00 Lu...

Page 19: ... Type normally closed normally open disabled Output No 1 02 O Inputs Input LL Type disabled transducer 1 6V transducer4 20 mA transducer 0 20mA transducer 2 10V transducer 0 10V normally open normally closed Eingang Nr Leer Nr 1 03 DI Timings Filling Timeout 00 00 00 Detection LL Time 10 Motor Protection Motor Protection Type normally open normally closed disabled Input No 1 04 AI Relief Settings ...

Page 20: ...t No 1 Typ normally open normally closed disabled Eingang Nr 1 1 08 DI Amount of pumps Amount of pumps 1 pump 2 pumps 3 pmps Login settings User settings Device settings Pump 1 Timings System configuration Informationen Main Menu System configuration Amount of pumps Pump 1settings Set Params to Default Pump 1 settings Pump settings Zone 1 Settings Zone 2 Settings Zone 3 Settings Zone 1 Settings Cy...

Page 21: ...Filling disabled Lube Limited By LL Lube Cycles LL Pump time disabled Alarm Output Type normally closed normally open disabled Output No 1 02 O Inputs Input LL Type disabled transducer 1 6V transducer4 20 mA transducer 0 20mA transducer 2 10V transducer 0 10V normally open normally closed Input No LL 1 03 DI Timings Filling Timeout 00 00 00 Detection LL Time 10 Motor Protection Motor Protection Ty...

Page 22: ...ount of pumps 1 pump 2 pumps 3 pmps Login settings User settings Device settings Pump 1 Timings System configuration Informationen Main Menu System configuration Amount of pumps Pump 1settings Set Params to Default Pump 1 settings Pump settings Zone 1 Settings Zone 2 Settings Zone 3 Settings Zone 1 Settings Cycle Control Lube Control Post Sprayer Alarm Login settings Enter Password Set PW local ad...

Page 23: ...e Fact Set Continue Login settings User settings Device settings Pump 1 Timings System configuration Information Main Menu Login settings Enter Password Set PW local admin Set PW Supervisor Enter Password Please enter Password to continue 0000 Password correct You are logged in as Supervisor Login settings Login settings System configuration Amount of pumps Pump 1 settings Set Params to Default Re...

Page 24: ...pen Input No A 1 02 AI Input No B 1 01 AI Minimal Valve 0000 PSI Maximal Valve 0000 PSI Min abs Pressure 0000 PSI Max abs Pressure 0000 PSI Min dif Pressure 0000 PSI Max dif Pressure 0000 PSI Note Additional buttons in transducer setting Monitoring Time 00 00 00 Holding time 00 00 00 Lube Control Time Proximity Sensor Amnt of Prox Sensor 2 Input No 1 Type normally closed normally open disabled Cou...

Page 25: ...abled Input No 1 06 DI Lube Load Input Type normally closed normally open disabled Input No 1 07 DI Cycle settings Lubrication intervals Timings Version of driving Time interval of lubrication Operation of Release Counter Operation of the zone control and allocation Output Type normally closed normally open disabled Output No 1 03 0 Valve A Output Type normally closed normally open disabled Output...

Page 26: ...cle Counts 0000 00 00 000 Release Counter Input Type normally closed Counter normally open disabled Input No 1 06 DI Lube Load Input Type normally closed normally open disabled Input No 1 07 DI Cycle settings Lubrication intervals Timings Version of driving Time interval of lubrication Operation of Release Counter Operation of the zone control and allocation Input Type normally closed normally ope...

Page 27: ...0000 00 00 000 Release Counter Input Type normally closed Counter normally open disabled Input No 1 06 DI Lube Load Input Type normally closed normally open disabled Input No 1 07 DI Cycle settings Lubrication intervals Timings Version of driving Time interval of lubrication Operation of Release Counter Operation of the zone control and allocation Output Type normally closed normally open disabled...

Page 28: ...ter consulting with and receiving written approval from SKF SKF is a registered trademark of the SKF Group SKF Group 2016 The contents of this publication are the copyright of the publisher and may not be reproduced even extracts unless prior written per mission is granted Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be acce...

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