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sitrex TR/11, Assembly, Use And Maintenance

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Summary of Contents for TR/11

Page 1: ...ASSEMBLY USE AND MAINTENANCE HAY RAKE PULL TYPE TR 11 13 S ...

Page 2: ...y of the goods to the original purchaser If the customer is unable to return the defective part to the manufacturer the manufacturer cannot be held liable for any costs due for repair or replacement of any part of the machine The manufacturer shall only supply the part s required for such repair and or replacement The warranty shall be considered null and void when it is evident that the machine h...

Page 3: ... Keep in mind that when a machine is attached to the tractor even if it is a towed type it alters the tractor s stability and therefore all the necessary precautions must be taken ballast tire pressure etc 8 Before operating the tractor and machine check that all transport and operational safety devices are complete and working 9 When driving on public roads you should comply with the Highway Code...

Page 4: ...ill find below are located on the machine but some are only in this manual and indicate how to act or what must be done during assembly when maintenance or repairs are being done etc 1 Before beginning operations read the instruction manual carefully 2 Before doing any maintenance or repair work stop the machine at a suitable spot Turn off the tractor motor apply the brake remove the key from the ...

Page 5: ...4 4 Risk of possible ejection of blunt objects Keep a safe distance from the machine 5 Indicates that there is a risk of crushing your hands Keep your distance 6 Indicates a greasing point ...

Page 6: ...of general measurements for identifying the assembly accessories based on type When tightening the bolts refer to the tightening torque table the class of the material is generally stamped on the head of the bolts ...

Page 7: ...e This information is to be provided to the dealer for all spare parts orders MACHINE SPECIFICATIONS 1 DRAWBAR 9 TIE ROD 2 PARKING STAND 10 ARM 3 SUPPORT 11 ARM 4 TIE ROD 12 FRONT ARM 5 WHEEL ASSY 13 REAR ARM 6 CYLINDERS 14 SECTION 7 TIE ROD 15 RAKE WHEEL ASSY 8 SUPPORT 16 HYDRAULIC KIT ...

Page 8: ...rt height B 1 750 m 68 9 1 750 m 68 9 Transport width C 2 48 m 97 6 2 48 m 97 6 Number of rake wheels 11 13 Number of tines on each rake wheel 40 40 Tines diam 7 5mm 0 3 7 5mm 0 3 Wheel diam 1 4 m 55 1 4 m 55 Raking working width 6 5 m 21 3 7 5 m 24 7 Working speed 22 kmh 14 mph 22 kmh 14 mph HP required min 35 HP 26 kW 35 HP 26 kW ...

Page 9: ... ensure that the case is intact and that the contents have not been damaged during transport If you detect damage and or anomalies immediately report the matter to your vendor Note The packaging is made from wood plastic film cardboard and steel and must be disposed of according to applicable laws in your locality To unpack the boxes received by using suitable lifting is to lift the weight given t...

Page 10: ...sembly are kept at a safe distance Assemblers must provide suitable lifting mechanisms and supports for stabilizing the partially assembled units so as to prevent them from falling and causing damage or injury The steps for assembly are illustrated in following Depending on the experience of the assemblers and the tools available it is not necessary that the instructions be followed in the exact o...

Page 11: ...n supports A then connect the two sections using bolts 3 and nuts 4 If you do not have supports the assembly can also be done on the ground In this step use the following parts Position 3 8 bolts M16x45 0 63 x1 77 Position 4 8 nuts M16 0 63 ...

Page 12: ...h screw 7 underneath flange 5 Attach the counterplate 8 over the flange 5 inserting its pins into the holes in plate with screw 7 and in section 1 Attach the spring 9 washer 10 and nut 11 to the screw on plate 7 IMPORTANT The more spring 4 is compressed by tightening nut 11 the more the wheel rotation is braked therefore check that it is properly adjusted before using the machine In this step use ...

Page 13: ...12 Step 3 Step 3 Attach arm 2 to section 1 between lugs B and C using plates 3 bolts 4 and nuts 5 In this step use the following parts Position 4 8 bolts M14x140 Position 5 8 nuts M14 ...

Page 14: ... first placing shims 3 between the two plates then pin 4 washer 5 bolt 6 washer 7 and nut 8 Insert grease nipple 9 into the seat on arm 2 In this step use the following parts Position 3 2 shims ø75 100x1 Position 4 1 pin ø75x127 Position 5 1 washer ø25 64x10 Position 6 1 bolt M24X180 Position 7 1 washer ø25 90x10 Position 8 1 nut M24 Position 9 1 grease nipple M8 ...

Page 15: ...ing the machine in balance with a belt attached to arm 2 and to the forks of the forklift A attach arm 1 to arm 2 with bolts 3 and nuts 4 In this step use the following parts Position 3 8 bolts M14x45 Position 4 8 nuts M14 ...

Page 16: ...n the seat in arm 1 Attach the plate with screw 7 underneath flange 5 Attach the counterplate 8 over the flange 5 inserting its pins into the holes in plate with screw 7 and in arm 1 Attach the spring 9 washer 10 and nut 11 to the screw on plate 7 IMPORTANT The more spring 4 is compressed by tightening nut 11 the more the wheel rotation is braked therefore check that it is properly adjusted before...

Page 17: ...tach the grease nipple 6 to the seat in support 1 IMPORTANT Insert the bolts and nuts as shown in the drawing do not reverse the positions for reasons of space In this step use the following parts Position 3 8 bolts M16x45 0 63 x1 77 Position 4 8 nuts M16 0 63 Position 5 2 nylon bushings ø50 60x50 1 97 2 36 x1 97 Position 6 1 grease nipple M8x45 ...

Page 18: ...e spaces indicated with adhesive using counterplates 3 bolts 4 and nuts 5 IMPORTANT In order to facilitate the assembly of the next components do not fully tighten the bolts In this step use the following parts Position 4 8 bolts M14x140 Position 5 8 nuts M14 ...

Page 19: ...semble the pin 4 washer 5 bolt 6 washer 7 and nut 8 Attach the grease nipple 9 to the seat in arm 2 In this step use the following parts Position 3 2 shims ø75 100x1 Position 4 1 pin ø75x127 Position 5 1 washer ø25 64x10 Position 6 1 bolt M24X180 Position 7 1 washer ø25 90x10 Position 8 1 nut M24 Position 9 1 grease nipple M8 ...

Page 20: ...5 to the pin on wheel assembly 2 using the spring pin 6 Attach the grease nipple 7 to the seat in arm 1 Check to make sure that the wheel assembly 2 turns freely in the seat in arm 1 In this step use the following parts Position 3 1 shim ø50 76x5 1 97 x3 Position 4 2 nylon bushings ø50 60x50 1 97 2 36 x1 97 Position 6 1 spring pin ø10x80 0 4 x3 15 Position 7 1 grease nipple M8 Note At this point f...

Page 21: ...tach the grease nipple 10 to the rake wheel arm bushing Repeat the operation 11 13 times In this step use the following parts Position 3 22 26 nylon bushings ø35 42x26 ø1 38 1 65 x1 Position 4 11 13 washers ø35 50x5 ø1 38 1 97 x0 19 Position 5 11 13 spring pins ø8x50 Position 7 66 78 bolts M10x25 0 39 x1 Position 8 66 78 split washers ø10 5 17x2 5 ø0 41 0 67 x0 1 Position 9 66 78 nuts M10 0 39 Pos...

Page 22: ...nt C with pin 5 washer 6 and nut 7 the head at point D with pin 8 washer 6 and nut 7 IMPORTANT Now fully tighten all bolts left loose in the preceding steps In this step use the following parts Position 2 8 bolts M12x40 Position 3 8 nuts M12 Position 5 1 pin ø30x118 Position 6 2 washers ø23 50x4 Position 7 2 nuts M22 Position 8 1 pin ø30x142 ...

Page 23: ...otate it and insert it between the two plates B fastening it with pin 2 washer 3 and nut 4 Connect tie rod 5 inserting it first at point C and fastening it with bolt 6 washer 3 and nut 4 then rotate it until it reaches point D and fasten with bolt 6 washer 3 and nut 4 In this step use the following parts Position 2 1 pin ø30x118 Position 3 4 washers ø23 50x4 Position 4 4 nuts M22 Position 6 2 bolt...

Page 24: ...ing pin 4 spacer 5 washer 6 and bolt 7 For TR 13 Attach additional section 3 to section 2 with bolts 8 and nuts 9 In this step use the following parts Position 4 1 pin ø50x245 Position 5 1 spacer ø23 75x12 Position 6 1 split washer ø23 Position 7 1 bolt M22x50 Position 8 6 bolts M16x45 Position 9 6 nuts M16 ...

Page 25: ...h screw 7 underneath flange 5 Attach the counterplate 8 over the flange 5 inserting its pins into the holes in plate with screw 7 and in section 1 Attach the spring 9 washer 10 and nut 11 to the screw on plate 7 IMPORTANT The more spring 4 is compressed by tightening nut 11 the more the wheel rotation is braked therefore check that it is properly adjusted before using the machine In this step use ...

Page 26: ...ates then assemble the pin 3 washer 4 bolt 5 washer 6 and nut 7 Make sure that bracket 1 swivels freely in arm A In this step use the following parts Position 2 2 shims ø75 100x1 Position 3 1 pin ø75x127 Position 4 1 washer ø25 64x10 Position 5 1 bolt M24X180 Position 6 1 washer ø25 90x10 Position 7 1 nut M24 ...

Page 27: ...rs 9 and nuts 6 At this point tighten the nuts left previously loose Insert bushings 3 in tie rod 1 then rotate all as far as point A and fasten with pin 4 washer 10 and nut 6 In this step use the following parts Position 3 4 nylon bushings ø25 40x15 Position 4 1 pin ø25x162 Position 5 4 washers ø25 5 50x3 Position 6 4 nuts M22 Position 7 2 bolts M22x140 Position 8 1 pin ø25x196 Position 9 2 washe...

Page 28: ...rs 14 split washer 15 and nut 16 Attach hose bracket 17 to point D and fasten it with washer 18 and bolt 19 In this step use the following parts Position 2 2 bushings ø35 39x30 Position 3 1 pin ø35x400 Position 4 1 washer ø23 50x4 Position 5 1 nut M22 Position 7 1 pin ø15 Position 8 1 R clip ø3 Position 10 1 bolt M20x140 Position 11 1 washer ø21 Position 12 1 nut M20 Position 13 1 bolt M12x140 Pos...

Page 29: ...28 Step 19 ...

Page 30: ...29 Step 19 ...

Page 31: ...se pin D already assembled by the manufacturer bolts 13 and nuts 14 point J To connect pipe 5 to pipe 6 for TR 13 only use pin 18 bolts 13 and nuts 14 point W At this point fasten the bushings with chain 12 to the pipes at the position indicated using bolts 15 IMPORTANT Once all this has been done try to move the pipes manually forward and backward removing the plastic cap on the oil port of the r...

Page 32: ...elded to bushing 3 to hook X on spring 1 Hook the last link V of chain K onto U bolt 4 then hook the 24th link of chain K the 6th from the end again by means of U bolt 4 to hole J in the lever of arms 2 That described is the standard assembly of chain K to spring 1 The figure shows the correct position of the bushings with chain 3 In this step use the following parts Position 1 11 13 springs ø7 56...

Page 33: ...32 Step 21 ...

Page 34: ...as even as possible and that they don t have any tight bends Connect the eye end of hose 1 to cylinder X at point A using washers 5 and the screw type coupling 4 At this point do not fully tighten the screw type coupling 4 Check that hose 1 follows a line that is as even as possible and that it doesn t have any tight bends Fasten hose 1 to arm B in the positions shown using collars 6 and bolts 7 N...

Page 35: ...34 5 INSTRUCTIONS FOR WORK AND TRANSPORT IMPORTANT Start working from point 1 Turn at the end of the field towards left and join the two swaths point 2 ...

Page 36: ...35 DANGER Be very careful when working on slopes Fig 1 The machine tends to rotate pivoting at the tractor hitch Fig 2 ...

Page 37: ...36 6 GENERAL MAINTENANCE INSTRUCTIONS ...

Page 38: ...vot freely but without becoming uncontrollable Check disk wear each season D Check the tire pressure each time the machine is used especially when it has not been used a long period of time if necessary inflate to the proper pressure according to the information printed on the tires MAINTENANCE POINTS POS Qty DESCRIPTION OPERATION EVERY X HOURS 1 4 WHEEL SUPPORT LUBRICATE 50 A 2 1 FRONT DRAWBAR SU...

Page 39: ...38 ...

Page 40: ...39 Zona Industriale Viale Grecia 8 06018 TRESTINA Perugia ITALY Tel 39 075 8540021 Telefax 39 075 8540523 e mail sitrex sitrex it www sitrex com ...

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