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Simplex, Inc., 5300 Rising Moon Road, Springfi eld, IL 62711-6228 • 217-483-1600 • Fax 217-483-1616

SPump6-HMI.indd (7/11) •  © 2011 Simplex, Inc.  All Rights Reserved.  •  Printed in the USA.  •  www.simplexdirect.com

FUEL SUPPLY SYSTEM MANUAL with Touchscreen    •  SmartPump  •  page 2 of 22

®

DESCRIPTION

The Simplex Fuel Supply 
System provided on this 
work order consists of 
a Simplex Smart-Pump 
designed to transfer fuel 
from gravity trucks to an 
above ground fuel stor-
age tank, control the fi ll-
ing operation to prevent 
overfi lling of the tank, and 
allow for full draining of 
the truck delivery hose. 
A fl oatswitch assembly is 
shipped loose for installa-
tion on the above ground 
fuel storage tank.

INSTALLATION

1. Anchor the Smart-

Pump to concrete pad 
using mounting holes 
provided in the base 
of the unit.

2. Connect to an earth 

ground using the 
threaded ground stud 
in the lower left-hand 
corner of left-hand side panel. Con-
nect ground wires from SmartPump 
to the above ground storage tank.

3. See Piping Drawing:

a.  Connect the outlet of SmartPump 

to the above ground storage tanks 
using 3 inch steel pipe or black 
iron pipe.

b. Install the SmartPump Trans-

ducer, Floatswitch assembly and 
optional Tank Leak Floatswitch, 
if provided, in the appropriate 
NPT fi ttings in the top of the fuel 
storage tank.

Part of Typical Piping Diagram

ALL PIPING MUST RISE ABOVE 
THE SMARTPUMP. Low spots 
can cause air locks in the line 
and prevent proper pump op-
eration.

To prevent an accidental spill 
due to siphon backfl ow the tank 
must have drop tube with an 
anti-siphon bleed hole.

Summary of Contents for SmartPump

Page 1: ...SMARTPUMP MANUAL with Touchscreen January 2011...

Page 2: ...lex Inc and or its subsidiaries Without written permission any copying transmitting to others and other use except that for which it is loaned is prohibited Contents DESCRIPTION 2 INSTALLATION 2 INITI...

Page 3: ...k INSTALLATION 1 Anchor the Smart Pump to concrete pad using mounting holes provided in the base of the unit 2 Connect to an earth ground using the threaded ground stud in the lower left hand corner o...

Page 4: ...wiring in solid conduits a Connectcontrolpowertoterminal block as shown on the drawings shipped with the equipment b Using 18 AWG or larger con nect the floatswitch assembly as shown Typical Transmitt...

Page 5: ...c Place the customer supplied con trolpowercircuitbreakerintheOn position d Press F4 on the digital display The pump should start and run e Observe shaft rotation Rotation should be clockwise as view...

Page 6: ...d analarmwillbedisplayed the fill valve will close and cannot be reopened until the fuel level falls below high level 13 If any tank in the system reaches the Critical High level an alarm will be disp...

Page 7: ...ntainment of the tank Relay contacts to annunciate this alarm are provided PURGING THE PUMP Failure to Pump May Be Due to Air in the System It is necessary to purge the pump of air on initial start up...

Page 8: ...itter The Receiver Indicator displays tank level on a 1 inch LCD display Level indicationcanbescaledinpercentlevel orgallonsforsquare rectangulartanks The Transmitter is installed in a 2 inch NPT or l...

Page 9: ...d Transmitter Drawing A weatherproof conduit hub with 0 50NPT conduit fittings is provided for electrical connections Connection Usinga3conductorshieldedcable 20 AWG connect TC 25 Level Transmit ter t...

Page 10: ...s Feet mA 15 0 1 25 4 947 15 5 1 29 4 978 16 0 1 33 5 010 16 5 1 38 5 041 17 0 1 42 5 073 17 5 1 46 5 104 18 0 1 50 5 136 18 5 1 54 5 167 19 0 1 58 5 199 19 5 1 63 5 230 20 0 1 67 5 262 20 5 1 71 5 29...

Page 11: ...96 7 754 Inches Feet mA 60 0 5 00 7 786 60 5 5 04 7 818 61 0 5 08 7 849 61 5 5 13 7 881 62 0 5 17 7 912 62 5 5 21 7 944 63 0 5 25 7 975 63 5 5 29 8 007 64 0 5 33 8 038 64 5 5 38 8 070 65 0 5 42 8 102...

Page 12: ...106 0 8 83 10 689 106 5 8 88 10 720 107 0 8 92 10 752 107 5 8 96 10 783 108 0 9 00 10 815 108 5 9 04 10 846 109 0 9 08 10 878 109 5 9 13 10 909 110 0 9 17 10 941 110 5 9 21 10 973 111 0 9 25 11 004 11...

Page 13: ...0 5 12 54 13 497 151 0 12 58 13 528 151 5 12 63 13 560 152 0 12 67 13 591 152 5 12 71 13 623 153 0 12 75 13 654 153 5 12 79 13 686 154 0 12 83 13 717 154 5 12 88 13 749 155 0 12 92 13 781 155 5 12 96...

Page 14: ...5 5 16 29 16 336 196 0 16 33 16 368 196 5 16 38 16 399 197 0 16 42 16 431 197 5 16 46 16 462 198 0 16 50 16 494 198 5 16 54 16 525 199 0 16 58 16 557 199 5 16 63 16 588 200 0 16 67 16 620 200 5 16 71...

Page 15: ...233 0 19 42 18 702 233 5 19 46 18 734 234 0 19 50 18 765 234 5 19 54 18 797 235 0 19 58 18 829 235 5 19 63 18 860 236 0 19 67 18 892 236 5 19 71 18 923 237 0 19 75 18 955 237 5 19 79 18 986 238 0 19 8...

Page 16: ...Close valve to selected tank To access system setup press and hold F1 F2 F3 2 System Setup F1 Access tank setup F2 Calibrate transducer factory set F3 Select PLC Modbus node F4SetPLCanalogcardtype fa...

Page 17: ...Gallons Per Minute HFL High Fuel Level Relay HG Mercury HP Horsepower HZ Hertz I D Inside Diameter JB Junction Box Hz Hertz INHG Inches of Mercury L Lamp L E D Light Emitting Diode LAFD Los Angeles F...

Page 18: ...I 1714 Torque lb in CU IN REV x PSI 2 Torque lb in HP X 63025 RPM Flow gpm CU IN REV x RPM 231 Head and Pressure Equivalents When converting pressure from feet of water to P S I the specific gravity o...

Page 19: ...7 6 6 0 1 9 0 1 3 8 6 8 2 1 7 7 2 7 1 3 1800 11 5 1 3 11 1 1 10 7 1 13 7 13 3 1 12 9 1 10 9 3 10 2 5 426 1200 10 0 8 2 1 6 3 1 12 0 11 0 1 10 5 1 1800 15 0 1 12 2 1 9 5 3 18 0 1 17 0 1 16 0 3 428 1200...

Page 20: ...6 1 8 1 1800 5 0 1 3 4 9 4 9 4 7 1 4 2 1 3 4 2 424 1200 8 8 8 7 1 8 5 1 8 2 2 7 8 3 1800 13 0 1 12 7 2 12 5 2 10 2 3 9 9 5 426 1200 12 5 1 12 0 1 11 8 2 1800 18 7 2 18 5 2 17 0 3 428 1200 24 9 2 24 5...

Page 21: ...rate Starting Torque Sleeve Bearing NEMA Thermal Service Approx HP RPM Voltage Frame Prot Factor F L Amps 1 1800 115 208 230 56 Auto 1 15 13 4 6 8 6 7 11 2 1800 115 208 230 56H Auto 1 15 18 0 9 3 9 0...

Page 22: ...3 5 1800 230 460 184T Auto 1 15 13 2 6 6 7 1 2 1800 230 460 213T Auto 1 15 20 0 10 0 10 1800 230 460 215T Auto 1 15 26 6 13 3 Totally Enclosed Fan Cooled Rigid Base Class B Insula tion Class F 182T 25...

Page 23: ...39 No 5A 82 to 95 1 480 420 215 125 72 48 No 5B 82 to 95 850 600 490 400 315 235 178 141 No 6 82 to 95 72 000 21 500 7 800 2 150 590 225 110 Navy Spec 989 Max 3 300 1 100 600 360 190 100 66 50 2 Navy...

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