Silca Matrix Evo Operating Manual Download

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INDICE

USE OF THE MANUAL ....................................................................................................................... 1
GLOSSARY SYMBOLS-TERMINOLOGY ........................................................................................... 2
GENERAL WARNINGS ....................................................................................................................... 4

4.1 Technical data ...................................................................................................................................8

5 ELECTRIC DIAGRAM .........................................................................................................................9
6 HANDLING .........................................................................................................................................10

7 MACHINE INSTALLATION AND PREPARATION ..............................................................................11

8 MACHINE CALIBRATION AND REGULATION ..................................................................................14

8.6.1 The clamp unit has several seats dedicated to the positioning of different types of keys: ............ 21

9 CUTTING ............................................................................................................................................25

9.1   Fitting keys .....................................................................................................................................25
9.2  Key stop..........................................................................................................................................25
9.3   Cutting dimple keys   ......................................................................................................................26

9.3.1 Back cuts ..................................................................................................................................... 26
9.3.2 Inclined cuts................................................................................................................................... 27

9.4 Cutting laser type keys ..................................................................................................................28

9.4.1 Cutting laser keys with narrow stems ............................................................................................ 29

9.5 Cutting fichet type keys (h profile)

..................................................................................................30

Summary of Contents for Matrix Evo

Page 1: ...Operating Manual Original Instructions D439848XA vers 4 EN...

Page 2: ...ty This document or any of its parts cannot be copied altered or reproduced without written authorization from the Manufacturer Keep the manual and look after it for the entire life cycle of the machi...

Page 3: ...ey cutting machine 13 7 6 1 Starting the motor 13 7 6 2 Cutter motor on warning light 13 7 6 3 Led lamp matrix pro version 13 7 6 4 Led lamp matrix evo version 13 8 MACHINE CALIBRATION AND REGULATION...

Page 4: ...d 37 10 9 Replacing the condenser 37 10 10Replacing the motor 38 10 11 Replacing the transformer 38 10 12Replacing switches master and motor on 39 10 13Aligning calibrating the clamp 40 10 13 1 Contro...

Page 5: ...cs This manual must be read and its contents acquired by those who will use it Manufacturer s ID MATRIX has an ID plate located on the back of the machine showing the serial number Fig 1 See Ch 11 DIS...

Page 6: ...t pull out tilting clamp unit right and left hand for positioning keys Vertical carriage spindle unit tracer point and cutter with relative support Z axis Clamp carriage clamp support perpendicular ca...

Page 7: ...tracer point spring GRAPHICS ON THE MATRIX KEY CUTTING MACHINE Obligatory use of safety goggles Cutter release Matrix PRO only Tracer point spring ON Tracer point spring OFF Adhesive labels Mass RPM F...

Page 8: ...ture of all customers rights to make claims on Silca S p A and may be an unknown source of hazard for the operator or third parties ATTENTION Negligent use or failure by the operator to observe the in...

Page 9: ...r inclined dimple cuts keys with laser type cuts laser keys with a narrow stem Mercedes Fichet type keys H profile see note tubular keys Matrix PRO only KEYS WITH DIMPLE CUTS KEYS WITH LASER TYPE CUTS...

Page 10: ...elease and motor start button E left hand clamp knob E1 right hand clamp knob F cutter G transparent safety shield H clamp carriage locking knob I clamp tilt locking lever J lamp K calibration unit ke...

Page 11: ...age lever Z axis D1 lever release and motor ON button E left hand clamp knob E1 right hand clamp knob F cutter G transparent safety shield H clamp carriage locking knob I clamp tilt locking lever J la...

Page 12: ...500 mA rapid Adhesive label DANGEROUS MOBILE PARTS 4 1 TECHNICAL DATA Power supply 230V 50 60Hz 0 75 Amp 170 Watt 100V 120V 50 60Hz 2 3 Amp 220 Watt Cutter motor single phase 1 speed motor 230V 50 60...

Page 13: ...6 3 Amp 100V 120V 2 Safety switch 3 Terminal board 4 Motor ON OFF switch 5 Motor 6 3mF 230V 14 mF 100V 120V 6 Motor warning light LED 7 Motor safety microswitch 8 Transformer 9 LED circuit 10 LED lamp...

Page 14: ...ransport The symbols on the outside of the cardboard box give indications for transport ATTENTION keep the packing for future machine transfers 6 3 Unpacking To remove the machine from its packing 1 C...

Page 15: ...SITIONING 1 Place the key cutting machine on a solid horizontal work bench suitable for the weight of the machine 24 6 Kg The work bench should be approximately 100 120 cm high to facilitate access to...

Page 16: ...advisable not to put too many things in this area as they could accidentally fall off ROLLBAR R The purpose of this special bar is to assist the operator during key cutting It is used as a rest for t...

Page 17: ...otor is on Ch 7 6 2 Attention cutter in motion 3 To turn off the motor release the lever D or turn off one of the 2 switches P or Q 7 6 2 CUTTER MOTOR ON WARNING LIGHT There is a warning light W on th...

Page 18: ...n Tracer point Fitting insert the tracer point all the way into its spindle with numbered ring towards the clamp Hold the tracer point in this position and turn the upper knob M clockwise to lock Remo...

Page 19: ...ing towards the clamp hold the tool in this position and tighten the grub screw G4 with the hex wrench Removing loosen the grub screw G4 with the hex wrench and remove the tool 8 2 Micrometer gauge Th...

Page 20: ...dvisable to turn the gauge V clockwise by a couple of clicks Left hand red arrow illuminated Tracer point side In this case only the tracer point is in contact with the key Hold the vertical carriage...

Page 21: ...int spring To enable the tracer point spring function Turn push the cam N all the way anti clockwise To disable the tracer point spring function Turn push the cam N all the way clockwise Enable the tr...

Page 22: ...ting of laser keys The spring function for laser keys is activated by means of the knob O Fig 23 and causes pressure on the tool sides along the cutting track when making cuts this method allows the o...

Page 23: ...PRING for LASER KEYS With the motor power switch Q off loosen the knob O slightly Fig 23 Central cuts Take the tools above the keys centred over the key stem Fig 24 Right hand cuts Take the tools abov...

Page 24: ...ideways and or remove it Turn the lever A1 clockwise to lock the clamp in place Fig 27 Fig 28 2 Loosen the handle I in order to turn incline the clamp for the cutting angle required The angle is shown...

Page 25: ...nit has several seats dedicated to the positioning of different types of keys keys with dimple cuts and laser keys laser keys with a narrow stem Mercedes Fichet keys with H profile Cisa Abus Bricard w...

Page 26: ...rating Manual Matrix Copyright Silca 2012 22 KEYS WITH DIMPLE CUTS AND LASER KEYS Fig 32 Fig 33 Use the left hand part of the clamp for keys with head stop stop 0 or tip stop Stop 1 Stop 2 Stop 3 Fig...

Page 27: ...hand part of the clamp and the F adapter Fig 35 LASER KEYS WITH A NARROW STEM MERCEDES D910534ZR STANDARD on vers 120V OPTIONAL on vers 230V Use the left hand part of the clamp and the M adapter Fig 3...

Page 28: ...ITH HU66 PROFILE Use the top right hand part of the clamp Fig 38 TUBULAR KEYS MATRIX PRO VERSION ONLY Use the special seat in the front right hand part of the clamp Fig 39 For other types of keys cons...

Page 29: ...he key only if calibration has taken place insert the necessary tools turn on the key cutting machine disable the tracer point spring proceed with calibration 9 1 Fitting keys 1 Take the clamp carriag...

Page 30: ...bar is used remove it before making the cuts 6 Grip the levers C and D 7 Press the button D1 and lower the vertical carriage to start the motor 8 Hold the carriage with the left hand lever C lower the...

Page 31: ...clined cuts Proceed as follows for keys with inclined cuts 1 Loosen the handle I to free the clamps and incline them to the chosen angle see index B2 on graduated drum Fig 44 2 Lock the clamps in plac...

Page 32: ...r 9 Keep the clamp carriage still with the left hand lever C and lower the tool unit by means of the right hand lever D until the tracer point reaches the cutting depth 10 Without exerting pressure tu...

Page 33: ...the same operation on the right hand clamp Cutting 8 disable the tracer point spring cap 8 4 9 grip the levers C and D 10 press the button D1 and lower the vertical carriage to start the motor 11 hold...

Page 34: ...nd lever C lower the tool unit with the right hand lever D stopping before coming into contact with the clamp close to the key 10 Without exerting pressure turn the lever D clockwise to lock the heigh...

Page 35: ...the jaws aligned with the notch 4 Enable the tracer point spring function 5 Turn on the motor 6 Prip the levers C and D 7 press the button D1 and lower the vertical carriage to start the motor 8 Hold...

Page 36: ...commend using protective oil such as WD40 or similar to apply to the burnished mechanical parts This will prevent oxidation of the parts in question clamps guides carriages Make sure the oil does not...

Page 37: ...he 4 allen screws Y2 re position the knob unit and secure with the 2 screws V2 Matrix PRO only replace the top safety guard Y and secure with the 6 screws Y1 Fig 57 Fig 58 10 2 Removing the UPPER FRON...

Page 38: ...ons below to replace the lamp 1 Remove the upper front unit Ch 10 2 2 Disconnect the connector J4 Fig 61 3 Loosen and remove the 2 screws J1 securing the lamp glass Fig 62 4 Loosen and remove the 2 sc...

Page 39: ...ws Y1 to detach the top safety guard Y Fig 55 3 Loosen the 4 screws Y3 and remove the rear panel Fig 63 4 Turn the machine so that its back faces the operator to increase spring tightness perform oper...

Page 40: ...achine does not go on when the switch is activated it is advisable to check the fuses in the way described 1 Turn off the machine with switch P and disconnect the power lead 2 Use a screwdriver to rem...

Page 41: ...the 2 connectors J4 and R4 and the 4 wires with screws a b c d 6 Replace the upper front unit on the machine and secure with the 4 screws Ch 10 2 7 Secure the rollbar with the 2 screws R1 Ch 10 3 Fig...

Page 42: ...cutting machine on its back and loosen the 4 screws P4 to remove the bottom safety guard Fig 75 3 Loosen the 2 screws Z2 fixing the low voltage transparent cables 20V Fig 76 4 Loosen the 2 screws Z3 f...

Page 43: ...crews P4 to remove the bottom safety guard Fig 75 3 Disconnect the wires from the switch to be replaced paying attention to their position 4 Press the fixing tabs on the switch so that it can be pulle...

Page 44: ...ce the clamp set on the right or left hand notch according to the control to be performed Fig 79 Fig 80 10 13 1CONTROL alignment LEFT HAND STATIONARY JAWS 1 Lower the vertical carriage with the lever...

Page 45: ...are a few mm below the top surface of the clamp Turn the lever D clockwise to lock the height of the vertical carriage 4 Move the clamp carriage with the lever C and take the pins into contact with s...

Page 46: ...Fig 86 3 Tighten the 2 screws B3 without exerting pressure 4 Check alignment Ch 10 13 1 and then fully tighten the 2 screws B3 Fig 85 Fig 86 10 14 2REPLACING RIGHT HAND STATIONARY JAWS 1 Loosen the 2...

Page 47: ...hten the 2 screws B3 without exerting pressure 8 Check alignment Ch 10 13 1 and then fully tighten the 2 screws B3 Fig 89 Fig 90 10 14 4REPLACING RIGHT HAND MOBILE CLAMP JAW 1 Loosen the 2 screws H3 a...

Page 48: ...anufacturer that is to say the subject which was the first to introduce and market new equipment that replaces previous equipment when the user decides to eliminate equipment placed on the market befo...

Page 49: ...ufacturer or in the special Service Centres recommended by Silca On the back cover of the manual there is a list of the manufacturer s addresses the following page lists the addresses of specialized S...

Page 50: ...of the following European Directives European Union DIRECTIVE 2006 42 CE Machines and with the EN 12100 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the EN 55...

Page 51: ...of the following European Directives European Union DIRECTIVE 2006 42 CE Machines and with the EN 12100 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the EN 55...

Page 52: ...Siemensstrasse 33 42551 VELBERT Phone 49 2051 2710 Fax 49 2051 271172 E mail info silca de www silca de Central America Mexico Guatemala Belize El Salvador Honduras Nicaragua Costa Rica Panama Corpor...

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