background image

your motor and your radio system, eliminating the normal radio
battery pack. When the single battery pack runs down in flight to
a prescribed point, the BEC circuit in the ESC will shut down the
motor and leave enough power to operate the radio while you land
the model. Note that the BEC feature in some cheaper ESCs does
not  work  with  4  cell  and  larger  lipo  battery  packs  -  only  3  cell
packs. Check carefully to make sure you know all the specifica-
tions of the ESC that you are buying. 

❑ 

4 cell 5000mah or 6 cell 4000mah LIPO BATTERY PACK

You can fly your T-CLIPS 70 with a 4 cell (4S1P) or 6 cell (6S1P)
Lipo pack.  Pack capacity should be 4000-5000 mah for good flight
duration.  We find that 6s 4000mAh lipo packs provide between 8
to 10 minutes of flight time, depending on propeller selection and
other factors (quality of pack, throttle management, outside tem-
perature, etc.).

CAUTION: You must match your propeller size to the cell count of
your lipo pack, to avoid drawing too many amps and damaging
your ESC or motor.

❑ 

PROPELLER FOR ELECTRIC

With electric powered models there are many factors that have a
bearing on what propeller to use. The best place to start answer-
ing that question is in the instructions that come with your motor.
Another fine source of information is one of the electric flight cal-
culators that are available for you to use free online (there is a
good one on Castle Creations web site). 

OUR FLIGHT TEST REPORT

One of our favorite setups for the T-CLIPS 70 was a Maxx Prod-
ucts® HC5030-390 motor with a 75 amp ESC, a 6-cell (6S1P)
22.2v lipo pack, and an APC® 15x8E propeller.  An APC 15x10E
propeller also worked well.  Both sizes delivered good perform-
ance, very reminiscent of a 2-stroke .75 glow engine. For a start-
ing prop we recommend the APC 15x8E. Other brand propellers
of same size and similar design can also be used.

This  combination  gave  outstanding  flight  performance.   When
using a 6S 4000 mah lipo, we had flight times around 8-10 min-
utes, depending of course on throttle management.  A 5000 mah
lipo pack provided about 12 minutes of flight time.  Your results
may vary.  Prop size, size and quality of the battery pack, throttle
management, air temperature, etc., all have a bearing on electric
flight performance and flight time.  Experiment to find the best
combination for your setup.

❑ 

BATTERY CHARGER

FOR SAFETY AS WELL AS PERFORMANCE, CHARGE LIPO
BATTERIES ONLY WITH A LIPO BATTERY CHARGER!  
In  addition  to  providing  the  critical  charging  profile  needed  to
safely charge lipo batteries, a lipo battery charger also includes
the capability of "balancing" the available voltage in the cells, en-
suring that the battery pack is at peak capacity at the end of the
charge cycle.  This translates to better flight times and a longer
life from the battery pack.

REQUIRED TOOLS

For proper assembly, we suggest you have the following tools and
materials available:
A selection of glues - SIG Thin, Medium, & Thick CA Glue

              

CA Accelerator, CA Debonder

              

SIG Kwik-Set 5-Minute Epoxy

Screwdriver Assortment
Pliers - Needle Nose & Flat Nose
Diagonal Wire Cutters
Small Allen Wrench Assortment
Pin Vise for Small Dia. Drill Bits
Hobby Knife with Sharp #11 Blades
Small Power Drill With Selection of Bits

Dremel® Tool With Selection of Sanding & Grinding Bits
Scissors
Sandpaper
Covering Iron & Trim Seal Tool
Masking Tape
Paper Towels
Alcohol and/or Acetone For Epoxy Clean-up  

COMPLETE KIT PARTS LIST

The following is a complete list of all parts contained in this kit.
Before beginning assembly, we suggest that you take the time to
inventory the parts in your kit.  Use the check-off boxes 

❑ 

pro-

vided in front of each part description.  Please also note that the
bolts and nuts required to mount your engine to the motor mounts
are not included and must be purchased separately.

❑ 

(1)  Fuselage

❑ 

(1)  Right Wing Panel & Aileron, hinges not glued

❑ 

(1)  Left Wing Panel & Aileron, hinges not glued

❑ 

(1)  Stabilizer & Elevator, hinges not glued

❑ 

(1)  Fin & Rudder, hinges not glued

❑ 

(1)  Fiberglass Cowling

❑ 

(1)  Windshield

❑ 

(1)  Right Side Window

❑ 

(1)  Left Side Window

❑ 

(1)  Aluminum Main Landing Gear

❑ 

(2)  3" dia. Main Wheels

❑ 

(2)  4mm dia. Steel Axles

❑ 

(2)  Hex Nuts; for axles

❑ 

(4)  4mm ID Wheels Collars; for axles

❑ 

(1)  Tailwheel Assembly, including Wheel, Formed Wire, 

          Nylon Bearing, & Wheel Collars(2)

❑ 

(1)  Nylon Rudder Steering Clasp, including M2 x 15mm Bolt

          & M2 Hex Nut

❑ 

(1)  Right Fiberglass Wheel Pant

❑ 

(1)  Left Fiberglass Wheel Pant

❑ 

(1)  Aluminum Tube Wing Joiner

❑ 

(2)  Plastic Cinch Straps

❑ 

(1)  Plywood Electric Motor Mount Assembly

❑ 

(1)  Balsa Triangle Stock; for motor mount reinforcement

❑ 

(2)  Velcro® Straps

❑ 

(7)  M4 x 20mm Socket-Head Bolts; for electric motor

          mount(4) & main landing gear(3)

❑ 

(4)  M4 Flat Washers; for electric motor mount

❑ 

(4)  M4 x 16mm Socket-Head Bolts; for electric motor

❑ 

(7)  M4 Split-Ring Lock Washers; for electric motor(4) 

          & main landing gear(3)

❑ 

(4)  M4 Blind Nuts; for mounting electric motor

❑ 

(2)  M6.5 Nylon Wing Bolts

❑ 

(7)  M2.3 x 7mm Screws, for windshield

❑ 

(4)  M3 x 10mm Screws, for cowling

❑ 

(4)  M3 x 10mm Socket-Head Bolts, for wheel pants 

❑ 

(4)  Nylon Control Horns; for ail(2); elev(1); rud(1)

❑ 

(12)  M2 x 15mm Screws; for control horns

❑ 

(4)  Nylon Snap Keepers; for ail(2), ele(1), rud(1)

❑ 

(5)  Metal R/C Clevis; for ail(2), ele(1), rud(1), throttle(1)

❑ 

(5)  Small pieces of Fuel Tubing; for R/C clevis keepers

❑ 

(1)  Small Balsa Block; for glow throttle pushrod

❑ 

(1)  Pushrod Connector w/Set Screw, for throttle

❑ 

(2)  Glow Engine Mounts

❑ 

(4)  M4 x 25mm Mounting Bolts, for glow engine mounts

❑ 

(4)  M4 Flat Metal Washers, for glow engine mounts

❑ 

(1)  Fuel Tank

❑ 

(1)  Fuel Tank Rubber Stopper Assembly

❑ 

(1)  Fuel Tank Pick-Up Weight, Metal

❑ 

(1)  Fuel Line Tubing, for inside tank

❑ 

(2)  7-1/8" long Wire Pushrods, threaded on one end, 

          with M2 Hex Nuts(2); for ailerons

3

Summary of Contents for T-Clips 70

Page 1: ... oz sq ft 57 64 g dm2 Radio Required 4 Channel with 5 Standard Servos glow 4 Channel with 4 Standard Servos electric Glow Power 2 Stroke 53 61 cu in 8 6 10 0 cc 4 Stroke 53 65 cu in 8 5 10 7 cc Electric Power 1200 1700 watt Brushless Motor 300 400 kv 75A Speed Control ESC 4S 6S 4000 5000 mah Lipo Battery Pack SIG MFG CO INC PO Box 520 Montezuma IA 50171 0520 www sigmfg com ...

Page 2: ...OKE 53 to 61 cu in 4 STROKE 53 to 65 cu in Whatever brand engine you choose take the time to carefully break it in according to the manufacturer s instructions A good running reliable engine is a minimum requirement for the enjoy ment of this or any R C model aircraft PROPELLER FOR GLOW Refer to the engine manufacturer s instructions for recommenda tions on proper propeller size for their engine I...

Page 3: ...ge cycle This translates to better flight times and a longer life from the battery pack REQUIRED TOOLS For proper assembly we suggest you have the following tools and materials available A selection of glues SIG Thin Medium Thick CA Glue CA Accelerator CA Debonder SIG Kwik Set 5 Minute Epoxy Screwdriver Assortment Pliers Needle Nose Flat Nose Diagonal Wire Cutters Small Allen Wrench Assortment Pin...

Page 4: ...r Set your iron to a medium setting Glide the iron over some of the covering that is over solid wood such as the sheeted wing center section Observe the covering to see if any bubbles appear If bubbles appear the covering is getting too hot Turn down the temperature of the iron and repeat the test If no bubbles appear turn up the heat slightly and repeat the test Keep adjusting until you zero in o...

Page 5: ... get it to fall through the openings in the ribs until it emerges at the end rib Once you ve got the plug to the end rib direct it through the round hole in the bottom surface of the wing panel By that time the servo itself should be next to the servo mount cutout and ready for mounting f Fit the servo into the servo mount in the wing panel note that the servo is positioned so that the servo arm i...

Page 6: ...uel Tubing onto the small end of the Metal R C Clevis Screw the Hex Nut on the Aileron Pushrod Wire all the way up to the end of the threads Then screw the metal clevis halfway onto the threaded end of the Aileron Pushrod Wire b Clip the metal clevis into the last hole in the nylon control horn Lay the other end of the pushrod wire over the outer hole in the servo arm Use a felt tip pen to mark th...

Page 7: ...th an 11 64 or 17 drill bit 8 Slide a second Wheel Collar onto the axle and up to the wheel Leave a small gap between it and the wheel so the wheel will turn freely and then tighten the wheel collar set screw 9 Check the orientation of the landing gear to make sure you know which way is forward The two outer holes for mounting the gear to the fuselage go to the front Test fit the wheel pants over ...

Page 8: ...fuselage and stabilizer Check to see that the fin sits flush and perpendicular to the stabilizer 16 Glue the fin in place using slow drying epoxy glue Apply a thin coat of glue to the bottom of the fin and to the exposed wood on the stab With the fin in place sight the model from the front to make sure the fin is absolutely 90 degrees upright to the stab If needed use a little masking tape to hold...

Page 9: ...o the exit hole and inside the pushrod sleeve built into the fuselage Slide it in until you can clip the clevis into the middle hole of the control horn Lock the elevator in neutral position with tape or with two small balsa wood sticks held together with small rubber bands c Inside the fuselage hold the pushrod wire over the elevator servo output arm and mark the wire where it crosses over the ou...

Page 10: ...front of the firewall from the back edge of the plywood motor mount box With the motor we are using in these photos the motor measurement is 3 21 So 5 25 minus 3 21 2 04 Your result may be different depending on your motor b Carefully measure and mark the distance determined in the previous step from the back edge of the motor mount box towards the front Do this along side each of the adjustment s...

Page 11: ...he top and sides together securely b Take one of the supplied Velcro straps and pull the short fuzzy portion loose from the longer hook strap Glue one end of the short fuzzy strap on to one of the box sides as shown in the following photo Glue the plain side to the wood not the fuzzy side Epoxy glue works best for this step c Cut the hook strap in half and then glue one end of it to the other box ...

Page 12: ...f the cowling so that more cool air can come in This positive air flow keeps your motor running cool We rec ommend that you make a simple opening at the bottom rear edge of the cowling as shown in the next photo to provide additional air exit area The exact dimensions are not critical Note A Dremel Tool or similar rotary hand tool with an assort ment of bits is without a doubt the best tool to use...

Page 13: ...learance hole would be a 5 32 dia drill bit 41 Next assemble the Fuel Tank a Locate the Rubber Stopper Assembly There are three nylon tubes going through the rubber stopper Orient the stopper so that one of the tubes is towards the top and then bend that tube up at a 45 degree angle Do not apply heat to the tube it will bend without heat Just overbend it to nearly 90 degrees and then let it relax ...

Page 14: ... it much easier to tighten the hex nuts When fin ished install the throttle servo arm back onto the servo 45 Install the throttle pushrod a Start by test fitting the throttle pushrod wire in the airplane sliding the plain end of the wire in from the front Steer the pushrod through the hole you drilled in the firewall then through the hole in the rear tank mount and then back to the pushrod con nec...

Page 15: ...6 type glue Do not use thin CA glue because it can cloud the plastic Apply a thin bead of glue around the edge of the window and press the window in place from the inside of the fuselage Don t use too much glue or it may ooze out onto the outside surface of the window Use a few small pieces of low tack tape to hold the window in place until the glue dries CONGRATULATIONS Your T CLIPS 70 is complet...

Page 16: ...ructions to ground test the finished model before each flight to make sure it is com pletely airworthy and to always fly your model in a safe location and in a safe manner The first test flights should only be made by an experienced R C flyer familiar with high performance R C aircraft JOIN THE AMA The governing body for radio control model airplanes in the United States is the ACADEMY OF MODEL AE...

Reviews: