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start removing large chunks of material.  You will achieve a lot bet-
ter result if you take the time to develope a pattern and mark it on
the cowling for guidance when you are cutting.

There are no hard and fast "rules" for the exact perfect shape for
openings in a cowling.  The best method is to "sneak up" on these
openings, continually trial fitting the cowling over the engine until
it finally fits properly.  Once the opening is big enough for you to
slip it over the engine and place it in correct location on the model,
then continue modifying as needed.

A Dremel® Tool, or similar powered hand-tool, with a 5/8" dia.
coarse grit sanding drum is without a doubt the best tool to use
for removing the material quickly, easily and accurately.  However,
if you do not have access to such a power tool, you can cut the
opening with a drill, a hobby knife, and a file - by first drilling a se-
ries of almost touching holes inside your pattern lines (1/8” dia.
works well); then using the knife to cut through the connecting ma-
terial between each hole; and finally finishing the edges of the
opening with the file or a sanding block.  

❑ 

47) Mount the cowl to the fuselage with the four M3 x 10mm

Screws provided.  Steps 35 and 36 on page 12 of this manual de-
scribes mounting the cowling.

LATER ... BEFORE FLYING ... SEAL THE HATCH

When  using  a  glow  engine  we  recommend  that  you  seal  the
Hatch/Windshield onto the fuselage to prevent fuel and exhaust
residue from getting inside the fuselage.  The reason we built a
removable hatch into this airplane was to provide easy access to
the battery compartment when using an electric motor for flight.
Obviously, with a glow engine you do not need regular access to
this area of the airplane.  We recommend tack gluing the hatch in
place with several small spots of glue along its edges.  Then seal
over the seams with either clear tape or white covering material
(not supplied).  This is reversible if you ever need access to the
fuel tank in the future.  

Both glow engine and electric motor users resume assembly here.

❑ 

48) The clear plastic side windows are molded to fit into the

fuselage window frames from the inside.  Note that each window
has a flange all the way around the outside perimeter to provide
a easy gluing surface.  You may need to trim the flanges a little
closer than the factory did, in order to fit them in place. A sharp
scissors or snips works best for trimming the windows. 

Glue the windows in place with 5-minute epoxy or RC-56 type
glue.  

Do not

use thin CA glue because it can cloud the plastic.

Apply a thin bead of glue around the edge of the window and
press the window in place from the inside of the fuselage.  Don’t
use too much glue or it may ooze out onto the outside surface of
the window.  Use a few small pieces of low tack tape to hold the
window in place until the glue dries. 

CONGRATULATIONS!

Your T-CLIPS 70 is completely assembled.  However, it is NOT
ready for flight!  There are a few very critical pre-flight tasks we
must perform before flying.  These are extremely important and
should be approached with patience and care.  

BALANCE

Balancing your airplane may be the single most important step in
preparing it for flight.  All airplanes, model or full-size, must be ac-
curately balanced in order to fly successfully.  An airplane that is
not properly balanced will be unstable and will most likely crash.

NOT ALL T-CLIPS WILL BALANCE THE SAME

It is impossible to produce a model airplane kit that will automat-
ically have the correct balance point.  Not everyone uses the same
motor or radio gear - and all those items can vary in weight!  Even
propellers of the same size can vary as much as a 3/4 oz. be-
tween different brands.  That’s why every model must be balanced
before  flying.    Don’t  feel  that  whatever  the  balance  point  your
model came out at is “good enough”.  Check carefully and make
whatever adjustments are required.  Trying to fly an out of balance
model is dangerous!

Preliminary: All the parts and components that will be in the air-
plane in flight must be installed in their correct positions.  This in-
cludes all the radio gear, the propeller, battery pack, etc.  Every
piece of essential equipment must be installed, ready for flight.

ACCEPTABLE BALANCE RANGE FOR T-CLIPS

is from 3-1/4" to 4-1/8"

AFT OF THE LEADING EDGE OF THE WING

The following table lists several acceptable measurements and
the equivalent percent of MAC (Mean Aerodynamic Chord).

                         

DISTANCE

          

% MAC

                                3-1/4"      =        26%
                                3-1/2"      =        28%
                                3-3/4"      =        30%
                                4-1/8"      =        33%

A  balance  point  approximately  3-1/2”  aft  of  the  leading  edge
(which is at the main wing spar) is ideal for initial test flights.  After
test flying you can adjust the balance point to fit your flying style. 

CONTROL SURFACE TRAVEL

The following control surface data has been flight tested with the
T-CLIPS.  However these numbers are only recommended as a
starting point.  Your flying style may dictate changes.

PRE-FLIGHT

LOW RATE

Elevator

7/8" up

35%-50% expo

7/8" down

Ailerons

7/16" up

35%-50% expo

7/16" down

Rudder

1-1/4" right

25%-40% expo

1-1/4" left

HIGH RATE

Elevator

1-1/2" up

55%-70% expo

1-1/2" down

Ailerons

3/4" up

55%-70% expo

3/4" down

Rudder

2" right

50% expo

2" left

INSTALL SIDE WINDOWS

Summary of Contents for T-Clips 70

Page 1: ... oz sq ft 57 64 g dm2 Radio Required 4 Channel with 5 Standard Servos glow 4 Channel with 4 Standard Servos electric Glow Power 2 Stroke 53 61 cu in 8 6 10 0 cc 4 Stroke 53 65 cu in 8 5 10 7 cc Electric Power 1200 1700 watt Brushless Motor 300 400 kv 75A Speed Control ESC 4S 6S 4000 5000 mah Lipo Battery Pack SIG MFG CO INC PO Box 520 Montezuma IA 50171 0520 www sigmfg com ...

Page 2: ...OKE 53 to 61 cu in 4 STROKE 53 to 65 cu in Whatever brand engine you choose take the time to carefully break it in according to the manufacturer s instructions A good running reliable engine is a minimum requirement for the enjoy ment of this or any R C model aircraft PROPELLER FOR GLOW Refer to the engine manufacturer s instructions for recommenda tions on proper propeller size for their engine I...

Page 3: ...ge cycle This translates to better flight times and a longer life from the battery pack REQUIRED TOOLS For proper assembly we suggest you have the following tools and materials available A selection of glues SIG Thin Medium Thick CA Glue CA Accelerator CA Debonder SIG Kwik Set 5 Minute Epoxy Screwdriver Assortment Pliers Needle Nose Flat Nose Diagonal Wire Cutters Small Allen Wrench Assortment Pin...

Page 4: ...r Set your iron to a medium setting Glide the iron over some of the covering that is over solid wood such as the sheeted wing center section Observe the covering to see if any bubbles appear If bubbles appear the covering is getting too hot Turn down the temperature of the iron and repeat the test If no bubbles appear turn up the heat slightly and repeat the test Keep adjusting until you zero in o...

Page 5: ... get it to fall through the openings in the ribs until it emerges at the end rib Once you ve got the plug to the end rib direct it through the round hole in the bottom surface of the wing panel By that time the servo itself should be next to the servo mount cutout and ready for mounting f Fit the servo into the servo mount in the wing panel note that the servo is positioned so that the servo arm i...

Page 6: ...uel Tubing onto the small end of the Metal R C Clevis Screw the Hex Nut on the Aileron Pushrod Wire all the way up to the end of the threads Then screw the metal clevis halfway onto the threaded end of the Aileron Pushrod Wire b Clip the metal clevis into the last hole in the nylon control horn Lay the other end of the pushrod wire over the outer hole in the servo arm Use a felt tip pen to mark th...

Page 7: ...th an 11 64 or 17 drill bit 8 Slide a second Wheel Collar onto the axle and up to the wheel Leave a small gap between it and the wheel so the wheel will turn freely and then tighten the wheel collar set screw 9 Check the orientation of the landing gear to make sure you know which way is forward The two outer holes for mounting the gear to the fuselage go to the front Test fit the wheel pants over ...

Page 8: ...fuselage and stabilizer Check to see that the fin sits flush and perpendicular to the stabilizer 16 Glue the fin in place using slow drying epoxy glue Apply a thin coat of glue to the bottom of the fin and to the exposed wood on the stab With the fin in place sight the model from the front to make sure the fin is absolutely 90 degrees upright to the stab If needed use a little masking tape to hold...

Page 9: ...o the exit hole and inside the pushrod sleeve built into the fuselage Slide it in until you can clip the clevis into the middle hole of the control horn Lock the elevator in neutral position with tape or with two small balsa wood sticks held together with small rubber bands c Inside the fuselage hold the pushrod wire over the elevator servo output arm and mark the wire where it crosses over the ou...

Page 10: ...front of the firewall from the back edge of the plywood motor mount box With the motor we are using in these photos the motor measurement is 3 21 So 5 25 minus 3 21 2 04 Your result may be different depending on your motor b Carefully measure and mark the distance determined in the previous step from the back edge of the motor mount box towards the front Do this along side each of the adjustment s...

Page 11: ...he top and sides together securely b Take one of the supplied Velcro straps and pull the short fuzzy portion loose from the longer hook strap Glue one end of the short fuzzy strap on to one of the box sides as shown in the following photo Glue the plain side to the wood not the fuzzy side Epoxy glue works best for this step c Cut the hook strap in half and then glue one end of it to the other box ...

Page 12: ...f the cowling so that more cool air can come in This positive air flow keeps your motor running cool We rec ommend that you make a simple opening at the bottom rear edge of the cowling as shown in the next photo to provide additional air exit area The exact dimensions are not critical Note A Dremel Tool or similar rotary hand tool with an assort ment of bits is without a doubt the best tool to use...

Page 13: ...learance hole would be a 5 32 dia drill bit 41 Next assemble the Fuel Tank a Locate the Rubber Stopper Assembly There are three nylon tubes going through the rubber stopper Orient the stopper so that one of the tubes is towards the top and then bend that tube up at a 45 degree angle Do not apply heat to the tube it will bend without heat Just overbend it to nearly 90 degrees and then let it relax ...

Page 14: ... it much easier to tighten the hex nuts When fin ished install the throttle servo arm back onto the servo 45 Install the throttle pushrod a Start by test fitting the throttle pushrod wire in the airplane sliding the plain end of the wire in from the front Steer the pushrod through the hole you drilled in the firewall then through the hole in the rear tank mount and then back to the pushrod con nec...

Page 15: ...6 type glue Do not use thin CA glue because it can cloud the plastic Apply a thin bead of glue around the edge of the window and press the window in place from the inside of the fuselage Don t use too much glue or it may ooze out onto the outside surface of the window Use a few small pieces of low tack tape to hold the window in place until the glue dries CONGRATULATIONS Your T CLIPS 70 is complet...

Page 16: ...ructions to ground test the finished model before each flight to make sure it is com pletely airworthy and to always fly your model in a safe location and in a safe manner The first test flights should only be made by an experienced R C flyer familiar with high performance R C aircraft JOIN THE AMA The governing body for radio control model airplanes in the United States is the ACADEMY OF MODEL AE...

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