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 Instruction Manual

Model 4105 Gas Sensor Module (12/02)

Page:  5

 

Model

Gas

Min. Flow Rate
      (cc/min)

4105-02

CH

4

100

4105-03

O

2

100

4105-04

CO

150

4105-05

H

2

S

300

4105-06

Cl

2

300

4105-07

H

2

300

4105-10

SO

2

300

4105-12

NO

2

300

4105-21

HCl

300

4105-22

HCN

*

300

4105-25**

NH

3

400

4105-26

HF

500

*Note:  SO

2

 may be used instead of HCN to

      calibrate:  10ppm SO

2

 = 16 ppm HCN

     *Note: H

2

S may be used instead of HCl to

      calibrate:  10 ppm H

2

S = 20 ppm HCl

** Note:  Use permeation tube for 4105-25

5.

CALIBRATION

5.1 Frequency of Calibration

The manufacturer recommends that the gas sensor
module be calibrated every ninety days.

5.2 Calibration Process

The output signal of the gas sensor module is cali-
brated using a span mixture containing a known con-
centration of the gas of interest.  The concentration
of the span gas must be within the full scale of the
sensor module and should be either 50% of the full
scale, or approximately equal to the lowest alarm level.

Calibration requires application of the span gas to the
sensor and adjustment of the “SPAN” magnetic switch
making the module signal output and display equiva-
lent to the concentration of sample gas.  The 4-20 mA
output is held at 1.5 mA while activated for calibration
to prevent alarms being tripped by calibration gas
application.

5.3 Equipment Required

The following tools and equipment will be required
for calibration:

-

Magnetic tool

-

Gas Sensor Calibrator, Model 1260-XX
or Model 1200-26 or permeation tube

-

Calibration Gas

-

Disbursing Calibration Adapter (Model 5358-
01)

5.4 Calibration Procedure

Routine calibrations are easily performed using the
magnetic tool provided with each sensor.

Briefly hold the magnet tool close to the small dot
located on the lower edge of the front panel.  The
arrow on the upper left side of the LED will illuminate
and the 4-20 mA output is locked at 1.5 mA, indicating
that the sensor module is ready for calibration.  Sim-
ply expose the sensor to a ZERO gas and observe the
L.C.D. readout.  In normal situations, simply exposing
the sensor to an atmosphere free of the gas of interest
is satisfactory.  If it does not return to the correct
ZERO reading, a ZERO adjustment is required.  Hold
the magnet close to the UP ZERO or DOWN ZERO
indicators and adjust the reading to the correct ZERO
reading.

Connect the calibration adapter and expose the sen-
sor to an appropriate SPAN gas using a span mixture
containing a known concentration of the gas of inter-
est at a minimum flow rate of 300 cc/minute. (Use per-
meation tube for 4105-25)  Allow 3-5 minutes before
making any adjustments.

If the L.C.D. does not display the correct SPAN value,
a SPAN  adjustment is required.   With  the arrow still
flashing, hold the magnet close to the UP SPAN or
DOWN-SPAN indicators and adjust the reading to the
correct SPAN value. (The 4-20 mA out is automati-
cally adjusted.)

The monitor is now calibrated. Deactivate calibration
by holding the magnet close to the small dot again.
This releases the 1.5 mA lock.

5.5 Fault Identification

A Fault condition is detected if the sensor output drifts
far enough negative to cause the 4-20 mA output to

reach 1.5 mA (

±

15% of full scale) or the sensor failure.

The sensor module demonstrates that a fault condi-
tion exists by illuminating the RED LED on the front
panel and by holding the 4-20 mA output at 0 mA.
These conditions will exist until the fault is corrected.

Table 4.1

Calibration Span Gas Flow Rates

Summary of Contents for 4105 SERIES Applicability & effectivity

Page 1: ...MODEL 4105 SERIES GAS SENSOR MODULE WITH DIGITAL DISPLAYAND NON INTRUSIVE CALIBRATION 4 20 mA...

Page 2: ...n 4105 05 Hydrogen Sulfide Gas Sensor Module with Non Intrusive Calibration 4105 06 Chlorine Gas Sensor Module with Non Intrusive Calibration 4105 07 Hydrogen Gas Sensor Module with Non Intrusive Cali...

Page 3: ...Transmitter Installation 3 3 6 Start up Operation 3 4 OPERATION 4 4 1 Introduction 4 4 2 Signal Value 4 5 CALIBRATION 5 5 1 Frequency of Calibration 5 5 2 Calibration Process 5 5 3 Equipment Required...

Page 4: ...which contains the transmitter electronics and a gas sensor which is installed in one of the two 3 4 conduit hubs 1 3 1 Electronics When installed the transmitter electronics will be con nected to a p...

Page 5: ...soldered Improperly spliced cable can result in corrosion resistance changes and system errors Wire Gauge Maximum Length 20AWG 2 000 Ft 18AWG 3 000 Ft 16AWG 4 000 Ft 14AWG 6 500 Ft 12AWG 9 000 Ft Tab...

Page 6: ...e moval and replacement of the sensor assembly which is threaded into the second 3 4 conduit hub 3 4 Wiring Connection To gain access to the I O PCB for wiring or mounting purposes loosen the two capt...

Page 7: ...r failure occurs Periodic cleaning as necessary Unanticipated maintenance 4 2 Signal Value During normal operation the current loop of the sen sor module and the controller will be between 4 mA indica...

Page 8: ...tic tool provided with each sensor Briefly hold the magnet tool close to the small dot located on the lower edge of the front panel The arrow on the upper left side of the LED will illuminate and the...

Page 9: ...new transmitter 7 Restore power and allow a minimum of 30 minutes for stabilization before re calibration 6 4 Sensor Replacement The sensor should be replaced when it is determined that It is no long...

Page 10: ...output at 0mA These conditions remain until the FAULT is corrected 6 4c Electrochemical Oxygen and Toxics Verify that the voltage VOUT is equal to the volt age as desired The VOUT test point on the I...

Page 11: ...facing vertically down The lid of the sensor module should face out for easy access Sensors may be mounted directly onto the end of a vertical conduit or bracketed to a vertical surface us ing the tw...

Page 12: ...VOLTS BAL R 2 R11 U1 Sensor Pwr Sig Black Brown Red Toxics P1 TB1 TB2 RIBBON CABLE TO CPU ASSY VOUT JP2 B A JP1 1 3 2 4 U2 U7 U4 U5 U1 S C R R19 ST 46A EC I O PCB FOR ELECTROCHEMICAL SENSORS Sensor Pw...

Page 13: ...F 14 to 122o F 14 to 122o F 14 to 122o F 14 to 122o F 10 to 75o C 7 to 50o C 10 to 50o C 10 to 50o C 10 to 50o C 10 to 50o C 10 to 50o C Relative Humidity 10 95 5 99 15 90 15 90 15 90 10 90 15 90 Pre...

Page 14: ...0 to 50o C 10 to 50o C 10 to 50o C 10 to 45o C 10 to 45o C Relative Humidity 15 90 15 90 15 90 20 90 20 90 Pressure 10 10 10 10 10 Electrical Data Input Voltage DC 19 30 VDC at less than 100 mA Output...

Page 15: ...0 55 30 2 40 50 4105 05 H2 S 0 5 100 20 0 1 15 15 0 0 0 0 4105 06 Cl2 0 10 100 0 0 105 0 0 0 0 4105 07 H2 1 20 0 100 3 0 35 3 35 85 4105 10 SO2 1 0 40 0 100 100 0 0 15 0 4105 12 NO2 0 20 90 0 0 100 0...

Page 16: ...ited to the cost of the equipment The purchaser must obtain shipping instructions for the prepaid return of any item under this warranty provision and compli ance with such instruction shall be a cond...

Page 17: ...e end of its adjustment range Appendix B L C D Readout Calibration Procedure The 3 1 2 digit LCD meter span and decimal points may be configured for full scale ranges such as 1 100 0 25 0 10 0 0 1000...

Page 18: ...ion of calibration gas must be less than the factor number listed on Table 1 The formula for calibration is as follows Display Cal gas Factor where Display the span gas applied Cal gas is the percent...

Page 19: ...methylformamide 46 83 Ethyl Formate 44 80 Ethylmercaptan 56 102 n Heptane 39 70 n Hexane 37 67 Hydrazine 45 82 Hydrogencyanide 48 86 Hydrogen 77 139 Hydrogen Sulfide 41 74 Methane 100 181 Methyl Actet...

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