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Model 4105 Gas Sensor Module (12/02)

Page:  14

 Instruction Manual

Appendix A:  Unity Gain Mode

The Unity magnetic control is available during CAL
MODE to allow the ZERO and SPAN adjustments to be
centered within their range.  This is similar to setting a
potentiometer so the wiper terminal is exactly halfway
between the clockwise and counterclockwise terminals.
this is identified as the UNITY GAIN mode.  In UNITY

GAIN  the ZERO controls have a 

±

 15% of full scale

adjustment range.  For example, in UNITY GAIN, if the
sensor's ZERO output has drifted so high that it reads
15% with ZERO gas applied, the DOWN ZERO magnetic
control could still bring the 4105-XX reading to ZERO.
However, it will be at the end of its adjustment range.  If

the ZERO adjustment required is greater than 

±

10% of

full scale, a BALANCE adjustment should be performed
as described in Appendix A.

In UNITY GAIN the SPAN controls have a .5 to 2 adjust-
ment range.  For example, in UNITY GAIN, if a sensor's
output sensitivity has been reduced to the point where
50% SPAN gas provides only a 25% reading, the UP
SPAN magnetic control could still calibrate the reading
to the proper value of 50%.  However, it will be at the end
of its adjustment range.

Appendix B:  L.C.D. Readout Calibration Procedure

The 3 1/2 digit LCD meter span and decimal points
may be configured for full scale ranges such as 1-
100, 0-25, 0-10.0, 0-1000 and many others. Zero per-
cent of full-scale readings, or those corresponding
to 4mA, are always assumed to equal a reading of 0.
Holding the magnet over the CAL key for at least 5
seconds enters the LCD METER SPAN SETUP
MODE. After this, the current setting for 100% full
scale is displayed and may be modified using the UP/
DOWN SPAN keys. This sets the LCD reading dis-
played when the 4-20mA output equals 30mA. Deci-
mal points are added with the UNITY key.

Appendix C:  End of Sensor Life Indication

Old sensors near the end of their service life require
higher gain settings. M4105-XX "END OF SENSOR
LIFE" (ESL) feature may be used to indicate condi-
tion. A span trip point may be entered that when ex-
ceeded, causes the LCD to flash and ESL reading for
2-seconds each 10 seconds. Holding the magnet to
the UNITY key for at least 5 seconds brings the LCD
a span value set-point reading for setting when the
ESL indication trips. CAL MODE GAIN adjustments
range between .5 and 2 and the ESL set-point is ad-
justable between 1.5 and 2.01 with 2.01 turning the
ESL feature off. The current span setting may be
viewed on the LCD during NORMAL MODE by
touching the DOWN SPAN key.

Summary of Contents for 4105 SERIES Applicability & effectivity

Page 1: ...MODEL 4105 SERIES GAS SENSOR MODULE WITH DIGITAL DISPLAYAND NON INTRUSIVE CALIBRATION 4 20 mA...

Page 2: ...n 4105 05 Hydrogen Sulfide Gas Sensor Module with Non Intrusive Calibration 4105 06 Chlorine Gas Sensor Module with Non Intrusive Calibration 4105 07 Hydrogen Gas Sensor Module with Non Intrusive Cali...

Page 3: ...Transmitter Installation 3 3 6 Start up Operation 3 4 OPERATION 4 4 1 Introduction 4 4 2 Signal Value 4 5 CALIBRATION 5 5 1 Frequency of Calibration 5 5 2 Calibration Process 5 5 3 Equipment Required...

Page 4: ...which contains the transmitter electronics and a gas sensor which is installed in one of the two 3 4 conduit hubs 1 3 1 Electronics When installed the transmitter electronics will be con nected to a p...

Page 5: ...soldered Improperly spliced cable can result in corrosion resistance changes and system errors Wire Gauge Maximum Length 20AWG 2 000 Ft 18AWG 3 000 Ft 16AWG 4 000 Ft 14AWG 6 500 Ft 12AWG 9 000 Ft Tab...

Page 6: ...e moval and replacement of the sensor assembly which is threaded into the second 3 4 conduit hub 3 4 Wiring Connection To gain access to the I O PCB for wiring or mounting purposes loosen the two capt...

Page 7: ...r failure occurs Periodic cleaning as necessary Unanticipated maintenance 4 2 Signal Value During normal operation the current loop of the sen sor module and the controller will be between 4 mA indica...

Page 8: ...tic tool provided with each sensor Briefly hold the magnet tool close to the small dot located on the lower edge of the front panel The arrow on the upper left side of the LED will illuminate and the...

Page 9: ...new transmitter 7 Restore power and allow a minimum of 30 minutes for stabilization before re calibration 6 4 Sensor Replacement The sensor should be replaced when it is determined that It is no long...

Page 10: ...output at 0mA These conditions remain until the FAULT is corrected 6 4c Electrochemical Oxygen and Toxics Verify that the voltage VOUT is equal to the volt age as desired The VOUT test point on the I...

Page 11: ...facing vertically down The lid of the sensor module should face out for easy access Sensors may be mounted directly onto the end of a vertical conduit or bracketed to a vertical surface us ing the tw...

Page 12: ...VOLTS BAL R 2 R11 U1 Sensor Pwr Sig Black Brown Red Toxics P1 TB1 TB2 RIBBON CABLE TO CPU ASSY VOUT JP2 B A JP1 1 3 2 4 U2 U7 U4 U5 U1 S C R R19 ST 46A EC I O PCB FOR ELECTROCHEMICAL SENSORS Sensor Pw...

Page 13: ...F 14 to 122o F 14 to 122o F 14 to 122o F 14 to 122o F 10 to 75o C 7 to 50o C 10 to 50o C 10 to 50o C 10 to 50o C 10 to 50o C 10 to 50o C Relative Humidity 10 95 5 99 15 90 15 90 15 90 10 90 15 90 Pre...

Page 14: ...0 to 50o C 10 to 50o C 10 to 50o C 10 to 45o C 10 to 45o C Relative Humidity 15 90 15 90 15 90 20 90 20 90 Pressure 10 10 10 10 10 Electrical Data Input Voltage DC 19 30 VDC at less than 100 mA Output...

Page 15: ...0 55 30 2 40 50 4105 05 H2 S 0 5 100 20 0 1 15 15 0 0 0 0 4105 06 Cl2 0 10 100 0 0 105 0 0 0 0 4105 07 H2 1 20 0 100 3 0 35 3 35 85 4105 10 SO2 1 0 40 0 100 100 0 0 15 0 4105 12 NO2 0 20 90 0 0 100 0...

Page 16: ...ited to the cost of the equipment The purchaser must obtain shipping instructions for the prepaid return of any item under this warranty provision and compli ance with such instruction shall be a cond...

Page 17: ...e end of its adjustment range Appendix B L C D Readout Calibration Procedure The 3 1 2 digit LCD meter span and decimal points may be configured for full scale ranges such as 1 100 0 25 0 10 0 0 1000...

Page 18: ...ion of calibration gas must be less than the factor number listed on Table 1 The formula for calibration is as follows Display Cal gas Factor where Display the span gas applied Cal gas is the percent...

Page 19: ...methylformamide 46 83 Ethyl Formate 44 80 Ethylmercaptan 56 102 n Heptane 39 70 n Hexane 37 67 Hydrazine 45 82 Hydrogencyanide 48 86 Hydrogen 77 139 Hydrogen Sulfide 41 74 Methane 100 181 Methyl Actet...

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