manualshive.com logo in svg

Siemens YASKAWA 830DI, Maintenance Manual, Page: 5 / 65

Share
Download
Siemens YASKAWA 830DI Maintenance Manual Download Page 5

Contents

v

Contents

Safety-related symbol marks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iii
Icon display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - iv
Contents - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  v
Outline of the manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  vii
Trade marks  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  vii
Related manuals  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii
How to use the Manual   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ix
Cautions  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ix
Safety precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -  x
Warning labels   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - xix

1  Hardware

1.1  General connections between equipments - - - - - - - - - - - - -  1-2

1.2  Outside appearance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-4

1.2.1  Operator panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-4
1.2.2  CNC unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-4
1.2.3  Drive Unit- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-6
1.2.4  ET200M remote I/O system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-6
1.2.5  Board type I/O module  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-7
1.2.6  External memory device  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-7
1.2.7  Power supply for CNC unit  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-8
1.2.8  Reactor for Drive Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-8
1.2.9  Brake power supply unit  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-9
1.2.10  Serial converter  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1-9
1.2.11  Electromagnetic contactor for switching winding- - - - - - - - - - - - - - - -1-9

2  Check and Maintenance

2.1  Check of control panel  - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2

2.1.1  Check of securely closing door (daily)- - - - - - - - - - - - - - - - - - - - - - - -2-2
2.1.2  Check of gap or damage of airtight structure (monthly)- - - - - - - - - - - -2-2

2.2  Check of Servomotor and Servo Unit - - - - - - - - - - - - - - - - - 2-3

2.2.1  Check of Servomotor  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-3
2.2.2  Check of Servo Unit  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-4

2.3  Check of Spindle Motor, Inverter, and Converter - - - - - - - - - 2-5

2.3.1  Daily maintenance  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-5
2.3.2  Scheduled maintenance  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-6
2.3.3  Megger test on Spindle Motor  - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-6
2.3.4  Periodical check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -2-7

Summary of Contents for YASKAWA 830DI

Page 1: ...Maintenance Manual MANUAL No NCSIE SP02 10B Yaskawa Siemens CNC Series ...

Page 2: ...l should therefore be understood as Siemens Japan K K This manual is intended for both of Yaskawa Siemens 840DI and Yaskawa Siemens 830DI In this manual the functional differences of these two models are not taken into account in its description thus please refer to the catalog MANUAL No NCKAE PS41 01 for available basic functions and possible optional functions of each model ...

Page 3: ...y Indicates activities that could result in a dangerous condition including major and minor injury or in damage to objects if done wrongly It is noted that those activities as indicated by the symbol mark could even result in death or serious injury if done wrongly in a worst case situation Indicates what you must not do For example the mark means that you must not make or use a fire here Indicate...

Page 4: ...age but causes alarms display Indicates program examples or operation examples Indicates supplementary items or convenient functions that should be remembered Explains terms that are difficult to understand or used with no preliminary explanation Copyright 2006 Yaskawa Siemens Numerical Controls Corp All or any part of this document may not be carried or copied without written permission from the ...

Page 5: ...emory device 1 7 1 2 7 Power supply for CNC unit 1 8 1 2 8 Reactor for Drive Unit 1 8 1 2 9 Brake power supply unit 1 9 1 2 10 Serial converter 1 9 1 2 11 Electromagnetic contactor for switching winding 1 9 2 Check and Maintenance 2 1 Check of control panel 2 2 2 1 1 Check of securely closing door daily 2 2 2 1 2 Check of gap or damage of airtight structure monthly 2 2 2 2 Check of Servomotor and ...

Page 6: ... fan cover type 2 18 3 Diagnosis 3 1 Diagnosis Operating Area 3 2 3 1 1 Alarms Messages 3 2 3 1 2 Alarm help 3 2 3 1 3 Sorting alarm overview 3 3 3 2 Errors without alarm display and troubleshooting 3 4 3 3 Important messages 3 7 4 Backup of Data 4 1 Data backup procedure 4 2 4 1 1 Data in Data out Manage data 4 2 4 1 2 Series startup 4 2 4 2 Data type 4 3 5 Monitoring 5 1 Monitor of Drive Unit 5 ...

Page 7: ...ences of these two models are not taken into account in its description thus please refer to the catalog MANUAL No NCKAE PS41 01 for available basic functions and possible optional functions of each model Trade marks Yaskawa Siemens is a brand made by Yaskawa Siemens NC SINUMERIK and SIMATIC are a brand made by Siemens AG PROFIBUS is a brand made by PROFIBUS User Organization Ethernet is registere...

Page 8: ...erating Manual for Standard HMI NCSIE SP02 24 Yaskawa Siemens CNC series Operating Manual for Machining Center NCSIE SP02 25 Yaskawa Siemens CNC series Programming Manual for Machining Center NCSIE SP02 20 Yaskawa Siemens CNC series Programming Manual for Lathe NCSIE SP02 21 Yaskawa Siemens CNC series Maintenance Manual This manual NCSIE SP02 10 Yaskawa Siemens CNC series Maintenance Manual Servic...

Page 9: ...ctions installed in your machine refer to the specification documents or manuals published by the machine tool builders We have made every effort to describe individual functions and their relationships to other functions as accurately as possible However there are many things that cannot or must not be performed and it is not possible to describe all of these Accordingly readers are requested to ...

Page 10: ... dropping of units onto your foot Don t hold onto the cables to carry the units Otherwise injury or damage could result by dropping of unit CAUTION Don t carry the product in such places where it could get wet from rain or water drops or where harmful gas or liquid is present Otherwise injury or damage could result PROHIBITED Turn the safety handle of hard disk unit behind CNC unit to the non oper...

Page 11: ...t ends coated with rustproof agent Remove the agent with a cloth before installing the motors When coupling a motor with a machine well align the motor with the machine Failing to do so could cause vibration resulting in injury or damage Observe the following when designing or installing enclosures A poorly designed or installed enclosure for electric control units could result in damage or malfun...

Page 12: ... installed such that check replacement and other servicing activities are implement easily Do not install and attempt to operate any units that are physically broken or damaged Otherwise injury could result The maximum operating temperature of 55 C must not be exceeded The air draft hitting the heat sink of Drive Units must be at not more than 45 C Overheat by failure to do so could result in a bu...

Page 13: ...output signal cables must not be bundled together with power cables or routed in the same wiring duct with power cables inside or outside the panels Properly separating signal cables from power cables reduces the effect of electric noise from the power cables on the signal cables If electric noise comes into the product along the power line install a noise filter at the panel For information on th...

Page 14: ...ounding terminal of the corresponding Drive Unit All wires to be grounded must be directly connected to a single point with ground resistance of 100 Ω or less Otherwise electric shock a fire or malfunction could result The grounding point for the control units must not be shared with power devices Otherwise malfunction could result MANDATORY Drive Unit Example grounding wiring 200 VAC Enclosure AV...

Page 15: ...harge go out Otherwise electric shock or malfunction could result Take care not to damage pull on or pinch the cables Otherwise electric shock could result Do not touch any rotating parts before you shut off power to them Otherwise injury could result Never attempt to modify the product Otherwise electric shock a fire damage or malfunction could result Close the up down covers before switching on ...

Page 16: ...eat sources or the elements Floor vibration must not be more than 4 9m s2 Take care so that no wire chips or other foreign matter would enter the product Otherwise a fire damage or malfunction could result When using the programming functions always follow the instructions given in the relevant manuals Otherwise injury or malfunction could result Do not touch the heat sinks as they can get very ho...

Page 17: ...t PROHIBITED Confirm that the main power and the control power supplies are switched off and the CHARGE indicator is not lit before starting maintenance work except confirmation of running status Otherwise electric shock or damage could result Do not touch the terminals of the Inverters and Converters as some of them are at high voltage and very dangerous Otherwise electric shock could result Do n...

Page 18: ...refer to the relevant manuals issued by the machine tool builder CAUTION Notes on the usage of this manual Illustrations and drawings in this manual may show parts with their cover or safety shield removed so that inside details can be seen Regardless of the drawings the products must always be operated according to the manual with all the covers and shields installed in place Illustrations and ph...

Page 19: ... the product is switched on or for 5 minutes after the product is switched off Ground the unit by connecting a grounding wire to this grounding terminal WARNING 危険WARNING けが感電のおそれがあります 据付け 運転の前には必ず取扱説明書をお読み下さい 通電中及び電源遮断後5付以内は端子部に触らないで 下さい Risk of electric shock Read manual before installing Wait 5 minutes for capacitor discharge after disconnecting power supply 200V SERVOPACK SGDK 75AEA 200V CN5 A...

Page 20: ... 1 2 1 Operator panel 1 4 1 2 2 CNC unit 1 4 1 2 3 Drive Unit 1 6 1 2 4 ET200M remote I O system 1 6 1 2 5 Board type I O module 1 7 1 2 6 External memory device 1 7 1 2 7 Power supply for CNC unit 1 8 1 2 8 Reactor for Drive Unit 1 8 1 2 9 Brake power supply unit 1 9 1 2 10 Serial converter 1 9 1 2 11 Electromagnetic contactor for switching winding 1 9 ...

Page 21: ...CIMR MXN Servo Unit single axis SGDK P N CN5B CN7B CN5A P N CN1 A1 A2 L1 L2 L3 P N CN5B CN7B POWER U V W E CN4 CN7A CN5A P N P N CN7B CN5B CN5A CN9 Servo Unit single axis SGDK Termination connector POWER CN2 CN8 CN7A CN5A PG serial PG serial PG pulse or separate CN1 Termination connector PROFIBUS DP Motor power bar Separate PG PG pulse CN7A CN5A CN1 CN4 CN2 CN8 2nd axis motor POWER P N CN5B 200VAC...

Page 22: ...uments published by machine tool builder for actually connected or available equipments on your machine 2 CNC power supply DC UPS module and battery module for UPS may not be installed on your machine tool builder Please refer to the connection diagram published by machine tool builder 3 Only one of the floppy disk drive and the PC card drive can be used for a CNC unit INFO ...

Page 23: ... panel and they are treated as a unit Rear view Table 1 1 Operator panel General name Type Order number Specifications Remarks Operator panel 6FC5203 0AF10 xAAx x There are several kinds depending on improvement of key illustration and key position USB port LCD Table 1 2 CNC unit General name Type Order number Specifications Remarks CNC unit 6FC5220 0AAxx xAA0 6FC5210 0DFxx xAA0 spare part x There...

Page 24: ... RESET button 24VDC power supply PS 2 Mouse PS 2 Keyboard Backup battery for UPS X121 Handwheel Emergency stop UPS I F PROFIBUS DP X101 MPI MPI DP X111 or X102 COM1 LPT1 COM2 VGA USB MPI DP Ethernet DC UPS module X1 PC card drive USB Connector for external floppy disk drive Cooling fan RESET button RESET IMPORTANT ...

Page 25: ...xxxxxAEA x Depending on capacity YASKAWA CN5 A B CHARGE YASKAWA CN5 A B CHARGE Table 1 4 ET200M remote I O system General name Type Order number Specifications Remarks Interface module 6ES7153 1AA03 0XB0 Input module 6ES7321 xxxxx xxxx x Depending on specification Output module 6ES7322 xxxxx xxxx x Depending on specification Input output module 6ES7323 xxxxx xxxx x Depending on specification I O p...

Page 26: ...ol panel I O 6FC5611 0CA01 0AA0 72 inputs 48 outputs OVERTEMP POWER RESET S1 EXCHANGE READY X222 X2 X1 X111 X333 OVERTEMP POWER RESET S1 EXCHANGE READY X222 X2 X1 X111 X333 Table 1 6 External memory device General name Type Order number Specifications Remarks Floppy disk drive 6FC5235 0AA05 0AA1 3 5 FD 6FC5235 0AA05 1AA2 3 5 FD by USB PC card drive 6FC5235 0AA06 0AA0 PCMCIA Type II ...

Page 27: ... 6MD31 2 5Ah 60 C max Table 1 8 Reactor for Drive Unit General name Type Order number Specifications Remarks Reactor X010xxx x Corresponds to the capacity of Converter L1 N L M OK PE Adjust M 6EP1334 2BA00 1 2 3 4 5 Q6M3 DC USV Modul 15 o k Bat Bat 85 Alarm Bat 85 On Off 6EP1 931 2EC21 X2 1 X2 2 X2 3 X2 4 X2 5 X2 6 X2 7 X2 8 X2 9 X2 10 M Bat o k Alarm 2 3 4 5 1 X1 1 1V 0 5V 2V 1V 1V 0 2V 0 5V 0 2V...

Page 28: ...rks Brake power supply unit OPR 109A 200VAC Table 1 10 Serial converter General name Type Order number Specifications Remarks Serial converter JZDP B001 000 For ENDAT scale Table 1 11 Electromagnetic contactor for switching winding General name Type Order number Specifications Remarks Electromagnetic contactor for switching winding HV xxxxP4 x Depending on the capacity of Inverter and motor type 1...

Page 29: ... 2 2 Check of Servo Unit 2 4 2 3 Check of Spindle Motor Inverter and Converter 2 5 2 3 1 Daily maintenance 2 5 2 3 2 Scheduled maintenance 2 6 2 3 3 Megger test on Spindle Motor 2 6 2 3 4 Periodical check 2 7 2 4 Check of battery 2 10 2 4 1 Battery for SRAM memory in CNC 2 10 2 4 2 Battery for calendar function 2 11 2 4 3 Battery for 24V power supply to CNC unit 2 12 2 4 4 Battery for absolute enc...

Page 30: ...that external air containing oil mists do not get into the panel You are encouraged to make it a habitual practice to securely close each door of the control panel all the time this should not be restricted to the operation time 2 1 2 Check of gap or damage of airtight structure monthly For a longer and stable use of Yaskawa Siemens CNC series make sure you observe the following 1 Open each door a...

Page 31: ...ther of the motor power line U V and W phases Table 2 1 Check of Servomotor Check item Check timing Check maintenance method Remark Vibration and sound check Once per day Touching and hearing Shall not be larger than normal Appearance check According to the degree of contamination Cleaning with a cloth or air Insulation resistance measurement Once per year at least Isolating the motor from Servo U...

Page 32: ...le 2 2 Check of Servo Unit Check item Check timing Check method Corrective action Cleaning of body and board Once per year at least Shall be free from adherent matters such as dirt dust and oil Clean with a cloth or air Loose screw Once per year at least Fixing screws shall not be loose on terminal blocks and connectors etc Retighten the screws Failed parts on body or boards Once per year at least...

Page 33: ...ow smoothly Remove any obstacles blocking smooth airflow Power supply status Voltage Voltmeter Shall be within a range from 15 to 10 in comparison with rated voltage Adjust the voltage within standard range by using different transformer tap or so Current Ammeter Shall be within a rated current and no frequently change Adjust a load Appearance Contamination on Inverter Converter Motor and frame ax...

Page 34: ...he degree of contamination 2 3 3 Megger test on Spindle Motor Test the insulation of Spindle Motor using a Megger tester 500 VDC as follows 1 Isolate the Spindle Motor from the Inverter by disconnecting connections 2 Measure the resistance between either of the motor power lines U V and W phases and the FG Frame Ground If Spindle Motor uses 6 wires U U1 V V1 W W1 X U2 Y V2 and Z W2 measure the res...

Page 35: ...break deterioration or deformation shall not exist Restoration and retightening Cooling fan Vibration Touching Shall be free from abnormal vibration or increase in the amplitude Replacing a cooling fan Abnormal sound Hearing Shall be free from abnormal sound or increase in noise level Electrolytic capacitor Electrolyte leakage and expansion Viewing Electrolyte leakage or expansion shall not exist ...

Page 36: ...coupling status Repetitive run out Readjustment by direct coupled centering 1 Shaft coupling 2 V belt Sunk key Viewing Scratch or deformation shall not exist Replacement Shaft coupling without key Match marker shall not be fit loose Restoration Fastening reamer bolt Shall not become loose Retightening Wear Wear shall be a little Replacement Motor Bearing Hearing vibration meter and others Check ti...

Page 37: ... depends on installation environment and operating situation Please refer to the replacement timing of each part in Inverter and Converter described in below table Above table is described supposing Ambient temperature 30 C on average Load factor 80 or less Availability 12 hours or less per day Table 2 6 Replacement timing of the parts in Inverter and Converter Parts Replacement timing Replacement...

Page 38: ...y Order number 6FC5247 0AA18 0AA0 Battery life 3 or 5 years but it will change depending on operating status and environment Criteria of replacing battery The 3V lithium battery to backup the SRAM is monitored in two stages The alarm 2101 NCK battery alarm occurs when undervoltage of the battery is detected during cyclic operation The alarm 2102 NCK battery alarm occurs when undervoltage of batter...

Page 39: ...ings must be followed Maintenance may only be performed by qualified personnel The service intervals and the instructions for repair and replacement must be strictly followed When operating electrical devices certain parts of these devices are inevitably under hazardous voltage Failure to properly maintain the equipment can result in death serious body injury or substantial material damage WARNING...

Page 40: ...le when a defect of the battery module is detected Alarm red LED in normal operation indicates no capability of power supply from battery module because of incorrect setting of DIP switch on DC UPS module disconnection or reverse polar connection between DC UPS module and battery module or defective battery module Alarm concerned with battery module may be announced by other way than LED using out...

Page 41: ...se battery hardly discharge during control power supply ON When replacing battery module for UPS following term must be taken in account Qualified personnel may only perform maintenance Before carrying out any maintenance and service work the equipment must be disconnected from main power supply and the main power switch must be fixed on OFF position The service intervals and the instructions for ...

Page 42: ...blished by machine tool builder Replacing battery Backup battery for absolute encoder is equipped in Converter Replace the battery by following procedure 1 Turn on control power supply and turn off main circuit power supply 2 Take out 2 M4 screws for battery cover and remove battery cover 3 Pull out battery connector CN8 4 Remove battery from the battery cover 5 Mount new battery on the battery co...

Page 43: ...y warning is automatically deselected after replacing battery Machine zero point must be referenced again if position value in absolute encoder is lost Please refer to the document published by machine tool builder INFO Battery connector M4 screw for option cover M4 screw for battery cover Battery Battery cover M4 screw for battery cover Option cover M4 screw for option cover ...

Page 44: ...Drive Unit is consumable supply Replace the fan depending on A guide line of parts replacement timing in 2 2 2 Check of Servo Unit and 2 3 4 Periodical check or when the fan goes down Table 2 9 Type of mounting fan of Drive Unit Unit type Fan unit type Fan cover type Converter CIMR MRXN2 5 All capacity 3P7 5P5 7P5 011 015 018 022 030 037 045 Inverter CIMR MXN2 5 3 7kW 5 5kW 3P7 5P5 7 5kW to 45kW 7...

Page 45: ...rew that holds the fan unit The screw will remain loosely attached to the panel cover 3 Remove the fan unit 4 Disengage the connector 5 Remove the fan from its fan cover and install a new one Connector Fan unit up down cover 1 2 3 4 Panel cover Fan cover Cut out for routing the fan lead Pay attention to the orientation of the fan air flow direction 5 ...

Page 46: ... Disengage the junction connector 4 Replace the fan with a new one Inverter with 7 5kW and 11kW and Converter from 3 7kW to 11kW has no junction connector The connector attached for fan is directly connected to fan connector located on point A of Drive Unit see above figure Detailed drawing Fan cover 2 Fan 1 A Pay attention to the orientation of the fan air flow direction ...

Page 47: ...osis method when an alarm or operation error occurs 3 1 Diagnosis Operating Area 3 2 3 1 1 Alarms Messages 3 2 3 1 2 Alarm help 3 2 3 1 3 Sorting alarm overview 3 3 3 2 Errors without alarm display and troubleshooting 3 4 3 3 Important messages 3 7 ...

Page 48: ...10 0BA0 3 1 2 Alarm help The help information about the alarm that is currently displayed and selected can be displayed by pressing Information key in the alarm overview screen The displayed information is the electrical documentation of Diagnostics guide NCSI ZZ02 03 The information shows meaning and remedy of the alarm The help information may not be prepared for some alarms because they are sup...

Page 49: ...reen Therefore multiple alarms with same number are often issued at the same time In such case pressing the vertical softkey Sort makes easier to take hold of the currently issued alarms because alarms with same number or same code number of drive alarm 380500 are gathered together and displayed on a line Sorting alarm overview screen may not be used in earlier software version INFO ...

Page 50: ...Drive Units CN5 Check the looseness of connector Insert and fix the connector securely Check the wiring Replace the cable No Servo enable signal Check signal DB3x DBX93 7 on PLC status screen see 5 2 Contact maintenance stuff or machine tool builder to check the sequence of PLC Spindle Motor winding is disconnected Measure the resistance between Spindle Motor terminals Replace Spindle Motor The fe...

Page 51: ...tors Servomotor vibrates at the frequency around 200 to 400 Hz The speed loop gain is excessively high Decrease the setting value for MD3030 speed loop gain When the motor starts or stops the speed overshoot is very large The speed loop gain is excessively high Decrease the setting value for MD3030 speed loop gain Decrease the setting value for MD3031 integral time constant Servomotor overheats Th...

Page 52: ... Compare current value of drive machine data with setting list Correct drive machine data The motor is not mounted securely Check looseness of mounting Retighten the fixing screw There is something abnormal on the bearing or rotor Check the noise and vibration around the bearing during independent operation of the motor Replace the motor Coupling or centering between machine and motor is not preci...

Page 53: ...ectively Message Alarm Power Fail detected NCK PLC restart with OK Meaning When CNC system detects that the voltage of 24V power supply to CNC unit is dropped for 5 ms following response is automatically produced turn off backlight LCD of operator panel shut down NCK PLC store NCK PLC data into SRAM on MCI PLC board If 24V power supply is restored before above procedure is done completely then thi...

Page 54: ...k If you want to use the user data from MCI card press Yes If you want to use the user data from the hard disk press No Meaning This message may be indicated at first power on after replacement of CNC unit or MCI board should be done by our service Remedy In case of indication of this message during usual operation please leave message being indicated and contact our service Message Alarm NCK star...

Page 55: ...EDI 0110002c ESI 15133C01 FLAGS 00010202 ESP 00638e3c EBP 01638e68 SS 0023 DS 0023 ES 0023 FS 0038 GS 0000 Meaning This message is indicated when system detects that HMI PLC or others does not run up Generally this is indicated during operation of setting up machine such as debugging PLC sequence or initial setting adjusting of machine data Remedy In case of indication of this message during usual...

Page 56: ...he data written to the memory changes with processing and procedures By taking a backup of such data you can use the machine tool with relief Otherwise you may not restore data It is recommended that you take a backup daily This chapter explains the types of data and the backup procedure 4 1 Data backup procedure 4 2 4 1 1 Data in Data out Manage data 4 2 4 1 2 Series startup 4 2 4 2 Data type 4 3...

Page 57: ...et if those are installed Saved data can be restored in Data in screen Desired data can be copied on folder tree in Manage data screen In addition to HDD of CNC PC card Floppy disk and or PC connected via network can be specified as target if those are installed 4 1 2 Series startup The data displayed in Data in Data out and Manage data screens are actually stored in memory or HDD of CNC Series st...

Page 58: ...e Generally this is not used in the system for machining center User cycles HDD CNC memory x Cycle program generated by end user Usually they are loaded into CNC memory manufacturer cycles HDD CNC memory x Cycle program generated by machine tool builder Usually they are loaded into CNC memory Standard cycles HDD CNC memory x Cycle program supplied by our company Usually they are loaded into CNC me...

Page 59: ...hapter explains how to monitor the system operating status 5 1 Monitor of Drive Unit 5 2 5 1 1 Monitor cable 5 2 5 1 2 Data selection of Servo Unit 5 3 5 1 3 Data selection of Inverter 5 5 5 2 Interface signal monitoring 5 6 ...

Page 60: ...nitor signals use a dedicated monitor cable DE9404559 connected to the CN6 or CN16 CN26 CN36 of Servo Unit and Inverter as shown below Example SGDK 50AEA Table 5 1 Pin location Pin No Cable color Signal name 2 White Analog monitor 1 1 Red Analog monitor 2 3 4 Black 2 pcs GND 0 V CN6 CN2 CN8 CN1 RDY CN5 A B SW1 YASKAWA SERVOPACK SGDK 50AEA 200V 3 1 2 4 ...

Page 61: ...each digit are described below 3 1 2 4 4 2 3 1 Socket DF11 4DS 2C Hirose Electric Co Contact DF11 2428SCF Hirose Electric Co 1 Red 2 White 3 Black 4 Black Pin No Table 5 2 Configuration of MD3003 MD number Meaning Default MD3003 1st digit Data selection for 1st analog monitor 2 2nd digit Magnification for 1st analog monitor 0 3rd digit Data selection for 2nd analog monitor 0 4th digit Magnificatio...

Page 62: ... 1 Speed setpoint 1 1V 1000 min 1 2 Torque setpoint 2 1V 100 Rated torque 3 Position deviation 3 0 05V input increment 4 Position amplitude deviation 3 Position control compensator deviation 0 05V input increment 5 Position command speed min 1 conversion 1 1V 1000 min 1 6 Observer speed 1 1V 1000 min 1 7 Deviation between direct and motor encoder 4 0 01V input increment 8 Quadrant error compensati...

Page 63: ...ta selection for 2nd analog monitor 1 0 65535 MD6476 Gain for 2nd analog monitor 1 00 0 00 10 00 MD6477 Offset for 2nd analog monitor 0 00 1 00 1 00 V Table 5 6 Setting of MD6472 MD6475 Setting value Monitor data Unit 0 Motor speed 5V Max speed 1 Torque setpoint reference to peak torque of motor 6V 100 2 Zero speed monitoring sp_ZSPD 3 Speed agree sp_AGR 4 Speed detection sp_SDET 5 Torque detectio...

Page 64: ...logic sequence can be monitored by pressing PLC status soft key in Maintenance operating area for machining center system or Diagnostic operating area for turning laser system For further information of this screen please refer to Operating Manual for Machining Center NCSIE SP02 25 or SINUMERIK Operator s Guide HMI Advanced 6FC5398 2AP10 0BA0 ...

Page 65: ...ms or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements...

Reviews:

No comments