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Chapter 2

Installing the Device

RUGGEDCOM MX5000

Installation Guide

16

Connecting DC Power

1

2

3

Figure 10: DC Terminal Block Wiring

1.

 Live Terminal   

 

2.

 Ground Terminal   

 

3.

 Neutral Terminal

2. Connect the negative wire from the power source to the neutral terminal on the terminal block.

IMPORTANT!

If the ground terminals are not connected to safety Earth, the chassis ground connection must be

connected. For more information, refer to 

Section 2.5, “Grounding the Device”

.

3. Using a braided wire or other appropriate grounding wire, connect the ground terminal to the chassis ground

connection. The ground terminal is used as the ground conductor for all surge and transient suppression

circuitry internal to the unit.

4. Connect the ground terminal on the power source to the ground terminal on the device. For more

information, refer to 

Section 2.5, “Grounding the Device”

.

Summary of Contents for RUGGEDCOM MX5000

Page 1: ...RUGGEDCOM MX5000 Installation Guide 07 2018 RC1059 EN 08 Preface Introduction 1 Installing the Device 2 Device Management 3 Modules 4 Technical Specifications 5 Certification 6 ...

Page 2: ...nd or networks They are important components in a holistic industrial security concept With this in mind Siemens products and solutions undergo continuous development Siemens recommends strongly that you regularly check for product updates For the secure operation of Siemens products and solutions it is necessary to take suitable preventive action e g cell protection concept and integrate each com...

Page 3: ...RUGGEDCOM MX5000 Installation Guide iii Industry Sector 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Tel 1 905 856 5288 Fax 1 905 856 1995 Web https www siemens com ruggedcom ...

Page 4: ...RUGGEDCOM MX5000 Installation Guide iv ...

Page 5: ...bit Ethernet 1000Base TX Cabling Recommendations 5 1 4 3 Supported Fiber Optic Cables 5 1 5 Decommissioning and Disposal 6 Chapter 2 Installing the Device 7 2 1 General Procedure 8 2 2 Unpacking the Device 8 2 3 Mounting the Device 8 2 3 1 Mounting the Device to a Rack 9 2 3 2 Mounting the Device to a Panel 10 2 4 Installing the Chassis Ground Connection 11 2 5 Grounding the Device 12 2 6 Connecti...

Page 6: ...ower Supply Modules 28 Chapter 5 Technical Specifications 31 5 1 Failsafe Relay Specifications 31 5 2 Operating Environment 31 5 3 Mechanical Specifications 32 5 4 Dimension Drawings 32 Chapter 6 Certification 35 6 1 Approvals 35 6 1 1 TÜV SÜD 35 6 1 2 European Commission EC 36 6 1 3 FCC 36 6 1 4 FDA CDRH 36 6 1 5 ISED 37 6 1 6 ISO 37 6 1 7 RoHS 37 6 1 8 Other Approvals 37 6 2 MIL STD Ratings 38 6...

Page 7: ... Accessing Documentation Training Customer Support Alerts The following types of alerts are used when necessary to highlight important information DANGER DANGER alerts describe imminently hazardous situations that if not avoided will result in death or serious injury WARNING WARNING alerts describe hazardous situations that if not avoided may result in serious injury and or equipment damage CAUTIO...

Page 8: ... with the essential practical skills to make sure users have the right knowledge and expertise to understand the various technologies associated with critical communications network infrastructure technologies Siemens unique mix of IT Telecommunications expertise combined with domain knowledge in the utility transportation and industrial markets allows Siemens to provide training specific to the c...

Page 9: ... iOS or Windows mobile device and be able to Access Siemens extensive library of support documentation including FAQs and manuals Submit SRs or check on the status of an existing SR Contact a local Siemens representative from Sales Technical Support Training etc Ask questions or share knowledge with fellow Siemens customers and the support community ...

Page 10: ...Preface RUGGEDCOM MX5000 Installation Guide x Customer Support ...

Page 11: ...eally suited for creating secure Ethernet networks for mission critical real time control applications The RUGGEDCOM MX5000 is a scalable modular platform providing the ability to change the configuration as the network grows and needs change This section provides more information about the RUGGEDCOM MX5000 CONTENTS Section 1 1 Feature Highlights Section 1 2 Description Section 1 3 Required Tools ...

Page 12: ...LEDs on individual modules and the front panel for connecting configuring and troubleshooting the device 4 6 7 8 10 11 4 5 1 2 3 9 12 Figure 1 RUGGEDCOM MX5000 Modules 1 Control Module 2 Power Supply Module 3 Line Module Typical 4 Alarm Indicator LED 5 Lamp Test Alarm Cut Off LT ACO Button 6 Management Ethernet Port 7 Utility USB Port 8 RS232 Serial Console Port DB9 9 Failsafe Alarm Relay 10 Compa...

Page 13: ... is supplying power Alarm Indicator LED Indicates when an alarm condition exists Green Alarms cleared acknowledged Red Alarm Lamp Test Alarm Cut Off LT ACO Button This button performs two functions Press and hold this button to test all indicator LEDs Press and release this button to acknowledge an active alarm Management Port This 10 100Base T Ethernet port is used for system management that is o...

Page 14: ...efer to Section 2 7 Connecting Power Section 1 3 Required Tools and Materials The following tools and materials are required to install the RUGGEDCOM MX5000 Tools Materials Purpose AC or DC power cord 16 AWG For connecting power to the device CAT 5 Ethernet cables For connecting the device to the network Phillips screwdriver For mounting the device to a panel 4 x 8 32 screws For mounting the devic...

Page 15: ...e relevant cabling standards Cabling Category 1000Base TX Compliant Required Action 5 No New wiring infrastructure required 5 Yes Verify TIA EIA 568 A compliance 5e Yes No action required New installations should be designed with Category 5e or higher 6 Yes No action required 6 Yes Connector and wiring standards to be determined Follow these recommendations for copper data cabling in high electric...

Page 16: ...obtaining proprietary information and to protect the environment Decommissioning This device may include sensitive proprietary data Before taking the device out of service either permanently or for maintenance by a third party make sure it has been fully decommissioned For more information refer to the associated User Guide Recycling and Disposal For environmentally friendly recycling and disposal...

Page 17: ...ous personal injury This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure IMPORTANT This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void Changes or modifi...

Page 18: ... 2 2 Unpacking the Device When unpacking the device do the following 1 Inspect the package for damage before opening it 2 Visually inspect each item in the package for any physical damage 3 Verify all items are included IMPORTANT If any item is missing or damaged contact Siemens for assistance Section 2 3 Mounting the Device The RUGGEDCOM MX5000 is designed for maximum mounting and display flexibi...

Page 19: ...s pre installed at the front or rear of the chassis Additional adapters are provided to further secure the device in high vibration or seismically active locations To secure the device to a standard 48 cm 19 in rack do the following 1 Make sure the adapters are installed on the correct side of the chassis To make the modules and ports accessible install the adapters at the rear of the chassis To m...

Page 20: ...kept empty above the device This allows a small amount of convectional airflow Forced airflow is not required However any increase in airflow will result in a reduction of ambient temperature and improve the long term reliability of all equipment mounted in the rack space 4 Secure the adapters to the rack using the supplied hardware Section 2 3 2 Mounting the Device to a Panel For panel installati...

Page 21: ... the screws are torqued to 2 0 1 N m 18 1 lbf in Section 2 4 Installing the Chassis Ground Connection If the ground terminal on the power supply module s is not connected to safety Earth a connection must be provided from the chassis ground terminal on the RUGGEDCOM MX5000 chassis IMPORTANT If the ground terminal on the power supply module s is connected to safety Earth a connection from the chass...

Page 22: ... enclosure in later steps Section 2 5 Grounding the Device Connect the chassis ground terminal to protective Earth if neither of the power supplies are already connected If the ground terminal on the power supply module s is not connected to safety Earth a connection must be provided from the chassis ground terminal IMPORTANT If the ground terminal on the power supply module s is connected to safe...

Page 23: ... Normally Open contact is closed when the unit is powered and there are no active alarms If the device is not powered or if an active alarm is configured the relay opens the NO contact and closes the NC Normally Closed contact 2 1 3 Figure 8 Failsafe Alarm Relay Wiring 1 Normally Open 2 Common Ground 3 Normally Closed Pin Function NC Normally Closed Common Ground NO Normally Open Section 2 7 Conne...

Page 24: ...e minimum 16 gage copper wiring when connecting terminal blocks For 125 230 VAC rated equipment an appropriately rated AC circuit breaker must be installed For 125 250 VDC rated equipment an appropriately rated DC circuit breaker must be installed It is recommended to provide a separate circuit breaker for each power module module Equipment must be installed according to applicable local wiring co...

Page 25: ...und terminal to the chassis ground connection The ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit 4 Connect the ground terminal on the power source to the ground terminal on the device For more information refer to Section 2 5 Grounding the Device Section 2 7 2 Connecting DC Power To connect DC power to the device do the follow...

Page 26: ...nnected to safety Earth the chassis ground connection must be connected For more information refer to Section 2 5 Grounding the Device 3 Using a braided wire or other appropriate grounding wire connect the ground terminal to the chassis ground connection The ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit 4 Connect the ground t...

Page 27: ...PC or terminal directly to the serial console or management ports to access the boot time control and ROX II interfaces The serial console port provides access to ROX II s console interface while the management port provides access to ROX II s console and Web interfaces IMPORTANT The serial console and management MGMT ports are intended to be used only as temporary connections during initial confi...

Page 28: ...ess for the RUGGEDCOM MX5000 is https 192 168 0 2 For more information about available ports refer to Chapter 4 Modules Section 3 2 Configuring the Device Once the device is installed and connected to the network it must be configured All configuration management is done via the RUGGEDCOM ROX II interface For more information about configuring the device refer to the RUGGEDCOM ROX II User Guide as...

Page 29: ...se with this device Removing the CF card in any scenario other than those described in this section Inserting the CF card To insert the CF card into the device do the following IMPORTANT The device should only be powered on when the CF card is present 1 Make sure the device is powered down 2 Remove the CF card access panel 3 Insert the CF card into the slot until it is fully seated 2 1 Figure 13 I...

Page 30: ...Guide 20 Accessing the CompactFlash Card 3 2 1 Figure 14 Removing the CF Card 1 Ejector Button 2 CompactFlash Card 3 Access Panel 3 Press the ejector button to the left of the CF card and then pull the card out 4 Secure the CF card access panel to the chassis ...

Page 31: ... replaceable Use the RUGGEDCOM ROX II software to determine which ports are equipped on the device For more information refer to the RUGGEDCOM ROX II User Guide for the device NOTE Switch modules are only compatible with 8 port fiber optic Ethernet modules 2 3 4 6 7 8 9 1 5 10 Figure 15 Available Chassis Slots 1 Power Supply Module PS1 2 Ethernet Module Slot LM1 3 Ethernet Module Slot LM2 4 Ethern...

Page 32: ...e Numbers 6GK6050 0ML16 0AA1 Copper Ethernet Modules RUGGEDCOM MX5000PN LM M4CG02 Specifications Ports 4 Speed 1000 Mbps Interface TX Port Type Micro D Distance 100 m 328 1 ft Article Numbers 6GK6050 0ML20 0FD1 RUGGEDCOM MX5000PN LM M8TX02 Specifications Ports 8 Speed 100 Mbps Interface TX Port Type Micro D Distance 100 m 328 1 ft Article Numbers 6GK6050 0ML20 0ND1 RUGGEDCOM MX5000PN LM M16TX01 Sp...

Page 33: ...ype LC Distance 25 km 15 mi Article Numbers 6GK6050 0ML20 0SL1 RUGGEDCOM MX5000PN LM M8FX06 Specifications Mode Single Speed 100 Mbps Interface FX Wavelength 1310 nm Ports 8 Port Type LC Distance 20 km 12 mi Article Numbers 6GK6050 0ML20 0CD1 RUGGEDCOM MX5000PN LM M8FX08 Specifications Mode Single Speed 100 Mbps Interface FX Wavelength 1310 nm Ports 8 Port Type LC Distance 50 km 31 mi Article Numb...

Page 34: ...22 RS485 Ports 8 Port Type RJ45 Article Numbers 6GK6050 0ML20 0KB1 Control Modules RUGGEDCOM MX5000PN MCM01 L3SEL3HW Specifications Layer 3 Standard Edition Layer 3 Hardware Article Numbers 6GK6050 0ML30 0BA1 RUGGEDCOM MX5000PN MCM01 L3SECL3HW Specifications Layer 3 Security Edition Layer 3 Hardware Article Numbers 6GK6050 0ML30 0CA1 Switch Modules RUGGEDCOM MX5000PN MSM34 Specifications Mode MM S...

Page 35: ...40 0VA1 RUGGEDCOM MX5000PN MSM69 Specifications SFP Sockets 2 Speed 10 Gbps Network Layer Layer 3 Article Numbers 6GK6050 0ML40 0WA1 RUGGEDCOM MX5000PN MSM70 Specifications SFP Sockets 2 Speed 10 Gbps Network Layer Layer 3 Article Numbers 6GK6050 0ML40 0XA1 Network Redundancy Modules RUGGEDCOM MX5000PN LM MPRP Specifications Ports 2 Speed 1000 Mbps Interface LX Port Type RJ45 Distance 10 km 6 2 mi...

Page 36: ...en or disabled in RUGGEDCOM ROX II 1 2 3 5 6 7 8 4 Figure 16 Line Modules 1 Ethernet Module Slot LM1 2 Ethernet Module Slot LM2 3 Ethernet Module Slot LM3 4 Control Module CM 5 Switch Module SM 6 Ethernet Module Slot LM4 7 Ethernet Module Slot LM5 8 Ethernet Module Slot LM6 CAUTION Contamination hazard risk of equipment damage Prevent the ingress of water dirts and other debris that may lead to pr...

Page 37: ...e 17 Removing a Module 1 Chassis 2 Module 3 Screw 5 Install a new module or a blank module to prevent the ingress of dust and dirt 6 Optional If necessary install the device in the rack 7 For control and switch modules only connect power to the device Installing a Line Module To install a line module do the following 1 For Control and switch modules only make sure power to the device has been disc...

Page 38: ... to secure the module 6 Optional If necessary install the device in the rack 7 For control and switch modules only connect power to the device Section 4 3 Installing Removing Power Supply Modules The RUGGEDCOM MX5000 supports dual redundant power supplies that can be installed in any combination 1 2 Figure 19 Power Supply Modules 1 Power Supply Module PS1 2 Power Supply Module PS2 ...

Page 39: ...module it is not necessary to turn off power to the device Removing a Power Supply Module To remove a power module do the following 1 Loosen the screws that secure the module to the chassis until the module can be removed 3 2 1 Figure 20 Removing a Power Supply 1 Screws 2 Power Supply 3 Chassis 2 Slide the module out of the chassis 3 Install a new or blank module to prevent the ingress of dust and...

Page 40: ...ly Module 1 Screws 2 Power Supply 3 Chassis 3 Hand tighten the screws to secure the power module to the chassis 4 Turn on power to the device and confirm the module is receiving and supplying power This is indicated by the LEDs on the module LED State Description O Green The module is supplying power I Green The module is receiving power ...

Page 41: ...ailsafe Relay Specifications Maximum Switching Voltage Rated Switching Current Isolation 30 VDC 2 A 60 W 125 VDC 0 24 A 30 W 125 VAC 0 5 A 62 5 W 220 VDC 0 24 A 60 W 250 VAC 0 25 A 62 5 W 1500 Vrms for 1 minute Section 5 2 Operating Environment The RUGGEDCOM MX5000 is rated to operate under the following environmental conditions Ambient Operating Temperature a 40 to 85 C 40 to 185 F Ambient Storag...

Page 42: ...nstallation Guide 32 Mechanical Specifications Section 5 3 Mechanical Specifications Weight 14 16 kg 30 35 lbs Ingress Protection IP40 Chassis Material Aluminum Section 5 4 Dimension Drawings NOTE All dimensions are in millimeters unless otherwise stated ...

Page 43: ...MX5000 Installation Guide Chapter 5 Technical Specifications Dimension Drawings 33 175 3 25 4 177 8 479 8 469 6 133 4 117 6 101 6 12 7 16 0 16 0 31 8 5 8 10 9 446 8 441 7 221 5 311 9 Figure 22 Overall Dimensions ...

Page 44: ...Chapter 5 Technical Specifications RUGGEDCOM MX5000 Installation Guide 34 Dimension Drawings ...

Page 45: ...llowing sections detail the approvals issued for the RUGGEDCOM MX5000 CONTENTS Section 6 1 1 TÜV SÜD Section 6 1 2 European Commission EC Section 6 1 3 FCC Section 6 1 4 FDA CDRH Section 6 1 5 ISED Section 6 1 6 ISO Section 6 1 7 RoHS Section 6 1 8 Other Approvals Section 6 1 1 TÜV SÜD This device is certified by TÜV SÜD to meet the requirements of the following standards CAN CSA C22 2 NO 60950 1 ...

Page 46: ...ed throughout the European community A copy of the CE Declaration of Conformity is available from Siemens Canada Ltd For contact information refer to Contacting Siemens Section 6 1 3 FCC This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful inter...

Page 47: ...estriction of Hazardous Substances directives for the restricted use of certain hazardous substances in electrical and electronic equipment China RoHS 2 Administrative Measure on the Control of Pollution Caused by Electronic Information Products A copy of the Material Declaration is available online at https support industry siemens com cs ww en view 109738831 Section 6 1 8 Other Approvals This de...

Page 48: ...Type Tests Test Description Test Levels Severity Levels Enclosure Contact 8 kV 4 IEC 61000 4 2 ESD Enclosure Air 15 kV 4 IEC 61000 4 3 Radiated RFI Enclosure Ports 20 V m Note a Signal ports 4 kV 2 5 kHz Note a DC Power ports 4 kV 4 AC Power ports 4 kV 4 IEC 61000 4 4 Burst Fast Transient Earth ground ports 4 kV 4 Signal ports 4 kV line to earth 2 kV line to line 4 DC Power ports 2 kV line to eart...

Page 49: ...equency Voltage DC Power ports 30 V Continuous 300 V for 1 s 4 IEC 61000 4 17 Ripple on DC Power Supply DC Power ports 10 3 Signal ports 2 kV Fail Safe Relay output DC Power ports 2 kV Dielectric Strength AC Power ports 2 kV Signal ports 5 kV Fail Safe Relay output DC Power ports 5 kV IEC 60255 5 HV Impulse AC Power ports 5 kV a Siemens specified severity levels IEEE 1613 EMC Type Tests NOTE The R...

Page 50: ... 5 kV HV Impulse AC Power ports 5 kV Signal ports 2 kV DC Power ports 2 kV Dielectric Strength AC Power ports 2 kV Environmental Type Tests Test Description Test Levels IEC 60068 2 1 Cold Temperature Test Ad 40 C 40 F 16 Hours IEC 60068 2 2 Dry Heat Test Bd 85 C 185 F 16 Hours IEC 60068 2 30 Humidity Damp Heat Cyclic Test Db 95 non condensing 55 C 131 F 6 cycles IEC 60255 21 1 Vibration 2 g 10 150...

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