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Siemens Milltronics BW100, Instruction Manual

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Table of Contents

Milltronics BW100 

......................................................................................................................................1

Milltronics BW100 Features .................................................................................................................1
Safety Notes .............................................................................................................................................2
The Manual ...............................................................................................................................................2

Specifications 

...............................................................................................................................................3

Installation  

.....................................................................................................................................................6

Dimensions   ..............................................................................................................................................6
Interconnection ........................................................................................................................................7

System Diagram .............................................................................................................................7
Terminal Block Layout  .................................................................................................................8
Load Cell - Single ...........................................................................................................................9
Load Cell - Dual  ...........................................................................................................................10
Speed Sensor ...............................................................................................................................11
Auto Zero  ......................................................................................................................................12
Remote Totalizer 1  ......................................................................................................................12
Analog Output   .............................................................................................................................12
Remote Totalizer 2  ......................................................................................................................13
Relay Output   ................................................................................................................................13

Communication ......................................................................................................................................14

Bipolar Current Loop  ..................................................................................................................14

Power Connections  ..............................................................................................................................15

AC Power  ......................................................................................................................................15
DC Power  ......................................................................................................................................15

Comverter ................................................................................................................................................16

Optional Dolphin Interface ........................................................................................................16
Units Sticker   ................................................................................................................................16

Start Up 

...........................................................................................................................................................17

Orientation ..............................................................................................................................................17

Display and Keypad   ...................................................................................................................17

PROGRAM Mode  ..................................................................................................................................18

Maneuvering ................................................................................................................................18

Master Reset ..........................................................................................................................................21
Load Cell Balancing ..............................................................................................................................21
Quick Start  ..............................................................................................................................................23
Start Up ....................................................................................................................................................24

Zero Calibration   ..........................................................................................................................26
Span Calibration  ..........................................................................................................................27

Recalibration 

...............................................................................................................................................29

Belt Speed Compensation  ..................................................................................................................29
Material Tests  ........................................................................................................................................30
Design Changes .....................................................................................................................................31
Recalibration ...........................................................................................................................................31

Summary of Contents for Milltronics BW100

Page 1: ...Instruction Manual February 2004 BW100 milltronics MILLTRONICS BW100 ...

Page 2: ...n electronic version We encourage users to purchase authorized bound manuals or to view electronic versions as designed and authored by Siemens Milltronics Process Instruments Inc Siemens Milltronics Process Instruments Inc will not be responsible for the contents of partial or whole reproductions of either bound or electronic versions While we have verified the contents of this manual for agreeme...

Page 3: ... Totalizer 1 12 Analog Output 12 Remote Totalizer 2 13 Relay Output 13 Communication 14 Bipolar Current Loop 14 Power Connections 15 AC Power 15 DC Power 15 Comverter 16 Optional Dolphin Interface 16 Units Sticker 16 Start Up 17 Orientation 17 Display and Keypad 17 PROGRAM Mode 18 Maneuvering 18 Master Reset 21 Load Cell Balancing 21 Quick Start 23 Start Up 24 Zero Calibration 26 Span Calibration ...

Page 4: ...47 Protocol 47 Data Field Descriptions 48 Message Requests 48 Message Responses 49 Parameters 50 Quick Start P005 to P017 50 Relay Alarm Function P100 P117 53 mA Output Parameters P200 P220 53 Load Cell Balancing Parameters P291 P295 55 Linearization Parameters P390 P396 57 Totalization P619 P648 58 Communication P751 P761 61 Test and Diagnostic P900 P951 62 Troubleshooting 65 Maintenance 67 Softw...

Page 5: ...t in the form of analog mA alarm relay and remote totalization BW100 supports Milltronics proprietary bipolar current loop for long distance communication to PLC or computer It is also compatible with Milltronics Dolphin interface for remote display programming and software upgrading Milltronics BW100 Features multi field LCD display two remote totalizer contacts current loop for communications Do...

Page 6: ...ons about the manual contents please email us at techpubs siemens milltronics com For the complete library of Siemens Milltronics manuals go to www siemens milltronics com WARNING means that failure to observe the necessary precautions can result in death serious injury and or considerable material damage Note means important information about the product or that part of the operating manual How t...

Page 7: ... ambient temperature 20 to 50 C 5 to 122 F relative humidity suitable for outdoor installation category II pollution degree 4 Enclosure polypropylene alloy Type 4X NEMA 4X IP 65 sealed electronics compartment integral junction box with termination block for 0 2 4 mm solid or 0 2 2 5 mm stranded 12 24 AWG Programming via local 4 member keypad with silicone boot and or Dolphin interface Display 38 x...

Page 8: ...duration open collector switch rated 240 Vac dc 100 mA max relay output programmable function 1 form C SPDT relay contact rated 5 A at 250 Vac non inductive Communications Dolphin compatible proprietary bipolar current loop Cable Separation one load cell LVDT non sensing Belden 8404 4 wire shielded 20 AWG or equivalent 150 m 500 ft max sensing Belden 9260 6 wire shielded 20 AWG or equivalent 300 m...

Page 9: ...elden 9552 2 pair twisted shielded 18 comm port AWG 3000 m 10 000 ft max loop remote total Belden 8760 1 pair twisted shielded 18AWG t1 dc 300 m 1000 ft max Options Speed Sensor Siemens Milltronics MD 36 series or equivalent Dolphin Milltronics Windows based software interface and infrared ComVerter link Approvals CE CSA NRTL C EMC performance available upon request ...

Page 10: ...ollow proper grounding procedures Note Non metallic enclosure does not provide grounding between connections Use grounding type bushings and jumpers Conduit entry area Recommend drilling the enclosure with a hole saw and the use of suitable cable glands to maintain ingress rating 270mm 10 6 254 mm 10 138 mm 5 4 69 mm 2 7 sealed enclosure integral junction box cover removed with terminal block and ...

Page 11: ...ower wiring Note Typical system capability Not all components or their maximum quantity may be required 1 2 2 1 1 1 Milltronics BW100 mA output relay output remote totalizer bipolar current loop Milltronics communications Siemens Milltronics belt scale see Specifications page 3 customer device customer s remote totalizing device customer device speed sensor optional see Specifications page 3 custo...

Page 12: ...16 32 LOAD CELL SPEED LOAD CELL COM PORT ALARM MILLTRONICS BW100 1 17 SIG B EXC SIG B SEN SIG A SEN SIG A EXC CNST SPD SHIELD TX1 RX1 RX2 DC TOTAL 1 mA OUT SIG COM EXC TX2 SHIELD AUTO ZERO DC AC TOTAL 2 COM N O N C 5 21 9 25 13 29 2 18 6 22 10 26 14 30 3 19 7 23 11 27 15 31 4 20 8 24 12 28 16 32 LOAD CELL SPEED LOAD CELL COM PORT ALARM 24 V MILLTRONICS BW100 1 17 SIG B EXC SIG B SEN SIG A SEN SIG ...

Page 13: ...o scale EXC BW100 TB1 19 to scale EXC If the load cell wiring colours vary from those shown or if extra wires are provided consult Siemens Milltronics BW100 TB1 UPPER BW100 TB1 LOWER SIG B EXC LOADCELL LOADCELL SIG B SEN SIG A SEN SIG A EXC s h l d S I G g r n S I G w h t E X C r e d E X C b l k CNST SPD SHIELD customer junction box Note If load cells are supplied with sense wiring terminate brown...

Page 14: ...scale EXC BW100 TB1 19 to scale EXC If the load cell wiring colours vary from those shown or if extra wires are provided consult Siemens Milltronics BW100 TB1 UPPER BW100 TB1 LOWER SIG B EXC SIG B SEN SIG A SEN SIG A EXC s h l d b l k r e d w h t g r n w h t g r n CNST SPD SHIELD LOADCELL LOADCELL Belt Scale load cells A B customer junction box Note If load cells are supplied with sense wiring ter...

Page 15: ...front cover side of the MD enclosure If a speed sensor is not used a jumper must be connected across the BW100 TB1 5 6 If a speed sensor is used insure that the jumper is removed Input device in the form of open collector transistor or dry contact across TB1 6 7 will also serve as a suitable speed signal BW100 TB1 UPPER SIG A CNST SPD COM SIG EXC AUTO ZERO C W P 1 5 V r e d C C W b l k C O M G N D...

Page 16: ... 1 Analog Output BW100 TB1 UPPER AUTO ZERO prefeed activated dry contact 26 27 28 29 30 BW100 TB1 LOWER DC TOTAL 1 supply maximum 30 V dc 100 mA remote totalizer BW100 TB1 LOWER mA OUT to customer instrumentation isolated mA output 750 Ω maximum load ac models only mA output on dc models is not isolated ...

Page 17: ... MANUAL Page 13 mmmmm Installation Remote Totalizer 2 Relay Output BW100 TB1 UPPER DC AC TOTAL 2 supply maximum 240 V ac dc remote totalizer BW100 TB1 UPPER n o com n c relay shown in de energized state contacts rated 5 A at 250V non inductive ...

Page 18: ...mm Installation Communication Bipolar Current Loop Connect shield at one device only e g BW100 TB1 21 Maximum loop length 3000 m 10 000 ft 21 25 24 23 22 22 23 24 25 BW100 TB1 LOWER Customer Device TX1 TX2 RX1 T R A N S M I T S H I E L D R E C E I V E RX2 SHIELD ...

Page 19: ...10 1 Annex H BW100 TB1 LOWER L2 N L1 OFF 230 V 115 V 100 V 200 V 1 17 SIG B EXC SIG B SEN SIG A SEN SIG A EXC CNST SPD SHIELD TX1 RX1 RX2 DC TOTAL 1 mA OUT L2 N L1 SIG COM EXC TX2 SHIELD AUTO ZERO DC AC TOTAL 2 COM N O N C 5 21 9 25 13 29 2 18 6 22 10 26 14 30 3 19 7 23 11 27 15 31 4 20 8 24 12 28 16 32 LOAD CELL SPEED LOAD CELL COM PORT ALARM MILLTRONICS BW100 30 31 32 BW100 TB1 LOWER é 12 V DC T...

Page 20: ...1 mmmmm Installation Comverter Optional Dolphin Interface Refer to Dolphin instruction manual for interconnection details Units Sticker Remove the appropriate units sticker from the sheet supplied and affix to your BW100 as shown Comverter Milltronics BW100 ...

Page 21: ...N and PROGRAM When the unit is initially powered it starts in the PROGRAM mode If the PROGRAM mode is idle it reverts to the run mode after 10 minutes Note For successful start up ensure that all related system components such as belt scale and speed sensor are properly installed and connected balance switch SW2 balance potentiometer P1 LCD Keypad 1 2 3 ...

Page 22: ...lect a Parameter 1 2 3 LCD parameter value change value accessed parameter number status icon refer to RUN Mode PROGRAM mode access RUN mode scroll down scroll up alternates PROGRAM mode between select parameter and change value 1 2 3 1 2 if not in the PROGRAM mode from the RUN mode if in the PROGRAM mode 1 2 3 ...

Page 23: ... hold then press the ENTER key and hold Release to stop To Change a Parameter Value security must be disabled OR 1 2 3 1 2 3 select parameter e g P005 1 initiate change function increase or decrease to the desired value if no response security not disabled must be pressed to save change save and return to select parameter function e g P005 3 ...

Page 24: ...TRUCTION MANUAL 7ML19985DJ01 mmmmm Start Up Express To Access RUN Mode e g P999 jump back to P005 Parameter to jump back to P005 or Value to jump to the factory setting 1 2 e g from the PROGRAM mode P005 exit and return to RUN mode ...

Page 25: ...mended that the load cells be balanced electronically prior to initial programming and calibration or after either or both load cells have been reinstalled or replaced With the conveyor stopped and locked out lift the belt off the weighing idlers Note Unbalanced load cells adversely affect the performance of your belt conveyor weighing system 1 2 e g rate display last parameter from previous PROGR...

Page 26: ...rforming a balance procedure requires a subsequent zero and span recalibration test weight test weight test weight on load cell B side select P291 ensure SW2 is closed enter and auto advance to P292 open SW2 enter and auto advance to P293 leave SW2 open test weight on load cell A side SW2 SW2 SW2 SW2 P1 enter and auto advance to P294 close SW2 enter and auto advance to P295 adjust until 0 5 closed...

Page 27: ...meters P005 to P017 must be programmed for all applications Upon completion of Quick Start programming a Zero and Span calibration are required for successful entry into the RUN mode 1 2 3 units design rate design speed speed constant belt length test load Record parameter in Program Record on page 70 ...

Page 28: ...selection and changing values for constant speed applications TB1 5 6 jumpered value is locked at 100 from design data sheet if provided P017 test load e g 55 56 Kg m Examples are typical P016 belt length e g 65 72 m P015 speed constant e g 100 3 pulse m P014 design speed e g 0 5 m s P011 design rate e g 200 t h program mode P005 units e g 1 t h ...

Page 29: ...ad value should be less than design load P952 If not contact Siemens or their agent Calibration Note The duration of Zero and Span Calibration is dependent upon speed P014 length P016 and revolutions P360 of belt Note To cancel a Zero or Span calibration in progress press 1 2 3 1 2 ...

Page 30: ...d insure that it is empty Test weights are not used during a zero calibration 1 2 3 1 2 3 1 2 1 2 1 2 zero calibration required initial zero count zero calculation frequency count displayed zero deviation calculated initial deviation 0 zero deviation accepted initial zero count Record this value for future reference Perform Span Calibration see next page ...

Page 31: ...the scale per its instruction manual Run the conveyor belt empty 1 2 1 2 1 2 1 2 1 2 initial span count Remove the test weight when the Span calibration is complete span calculation frequency count displayed span deviation calculated initial deviation 0 span deviation accepted initial span count Record this value for future reference successful entry into run display rate ...

Page 32: ...eading totalization in process display scroll r rate t1 totalizer 1 t2 totalizer 2 L load S speed mA bar graph relay status appears on alarm 1 2 remote totalizer flashes at rate totaling 3 parameter alert zero and span calibration required access PROGRAM mode initiate zero scroll display initiate span ...

Page 33: ... reference Run the belt and measure the time for the belt length to pass over the scale speed belt length m or ft time s min Refer to Maneuvering on page 18 for parameter selection and value change If the BW100 constant speed input TB1 5 6 is jumpered the design speed P014 is automatically adjusted If a speed sensor is connected the speed constant P015 is automatically adjusted The display speed u...

Page 34: ... into RUN mode 4 Record the BW100 total as the start value _ _ _ _ _ _ 5 Run material at a minimum of 50 of design rate over the belt scale for a minimum of 5 minutes 6 Stop the material feed and run the conveyor empty 7 Record the BW100 total as the stop value _ _ _ _ _ _ 8 Subtract the start value from the stop value to determine the BW100 total 9 Weigh the material sample if not already known C...

Page 35: ...s displayed In order to clear the icon perform a zero and span recalibration after the reprogramming session is complete If significant changes have been made an initial zero P377 and or initial span P388 may be required Recalibration In order to maintain the accuracy of the weighing system periodic zero and span recalibrations are required Recalibration requirements are highly dependent upon the ...

Page 36: ...ried If the operator deems this deviation to be acceptable set P377 to 1 to invoke an initial zero calibration Further deviation limits are now based on this new initial zero Note E3 is an indication that the mechanical system is errant The use of P377 initial zero should be used judiciously and only after a thorough mechanical investigation has been exercised 1 2 1 2 1 2 1 2 initiate zero calibra...

Page 37: ...ary when a calibration is out of range message is shown Refer to Maneuvering on page 18 for parameter selection and value change 1 2 1 2 1 2 1 2 select P377 invoke initial zero enter 1 current zero count zero calculation frequency count displayed zero deviation zero deviation accepted initial zero count Perform Initial Span ...

Page 38: ...ero entry P367 when replacing software or hardware if it is not convenient to perform an initial zero A record of the last valid zero count is required Refer to Maneuvering on page 18 for parameter selection and value change current zero count enter previously recorded zero count new zero count accepted ...

Page 39: ...t P388 to 1 to invoke an initial span calibration Further deviations are now based on this new initial span Notes E6 is a reminder that a zero calibration is strongly suggested before a span calibration is initiated Press ENTER to bypass this message E4 is an indication that the mechanical system is errant The use of P388 initial span should be used judiciously and only after a thorough mechanical...

Page 40: ...page 18 for parameter selection and value change Note Perform an initial span when a calibration out of range message appears 1 2 1 2 1 2 1 2 1 2 select P388 span calculation frequency count displayed current span count invoke initial span span deviation span deviation accepted initial span count return to run mode ...

Page 41: ...is intended for use when replacing software or hardware and when it is not convenient to perform an initial span A record of the last valid span count is required Refer to Maneuvering on page 18 for parameter selection and value change current span count enter previously recorded span count new span count accepted ...

Page 42: ...for parameter selection and value change With the conveyor stopped and the belt empty Note For optimum accuracy in the factoring results a routine zero calibration is recommended 1 2 hang new test weight onto belt scale then run the conveyor empty P359 selected enter initiated Factoring current test load value e g 76 11 kg m dynamic test load value e g 76 03 kg m jumps to P017 dynamic test load va...

Page 43: ...on linear a mechanical problem is indicated Refer to the belt scale manual in order to resolve the non linearity by improved installation or repair If it is determined that the non linearity is due to the weighing application and not the actual belt scale apply linearization by performing the following zero calibration span calibration at 90 to 100 of design rate material tests at 90 to 100 of des...

Page 44: ... data was tabulated This example is exaggerated for emphasis The material tests should be run at same belt speed representative of normal operation in this case 1 2 m s For each rate record the corresponding load value by scrolling to the BW100 load display during running conditions or by calculation load rate speed calculation example compensation 4 2 4 9 x 100 4 9 14 3 BW100 load kg m material t...

Page 45: ...as only required at 11 6 kg m the programming could be as follows Compensation is optimized by establishing the next load value that agrees with the material test hence where compensation is zero and entering it as the next compensation point P390 1 P391 11 6 P392 14 3 P393 23 2 P394 0 P395 34 7 P396 0 5 10 15 20 0 10 14 0 20 30 40 50 load kg m weight tonnes actual weight per material test totaliz...

Page 46: ... sensor is required Again the design speed and speed constants need to be programmed however the jumper across the speed input has to be removed and the speed sensor connected Refer to Specifications on page 3 and Installation Speed Sensor on page 6 for speed sensor requirements and connection Modes of Operation RUN is the normal or reference mode of operation It continuously processes the load si...

Page 47: ...independently at the specified mA output damping rate P220 Analog Output The BW100 provides one isolated analog output The output can be assigned P201 to represent rate load or speed The output range can be set to 0 20 mA or 4 20 mA P200 The 0 or 4 mA value corresponds to empty or zero condition whereas the 20 mA value corresponds to the associated design value rate P011 load P952 or speed P014 Th...

Page 48: ...g page 65 Except for alarm on auto zero and error the high and low alarm setpoints P101 and P102 respectively are required and must be entered in the appropriate units The on off actuation at both setpoints is buffered by the damping P080 and the programmable dead band P117 to prevent relay chatter due to fluctuations The relay is normally energized i e the normally closed n c contact held open Up...

Page 49: ...er making the parameter entry The error is rectified by selecting a greater resolution value Example Internal totalizer 1 Given P005 1 t h P631 4 Then totalizer count increments by 10 for each 10 metric tonnes registered External totalizer 1 Given P005 1 t h P638 5 Then contact closure occurs once for every 10 metric tonnes registered For remote totalization the contact closure duration is set by ...

Page 50: ... conditions the auto zero input TB1 9 10 is in a closed state jumper or remote switch the load is less than 2 of the design load If the resulting zero deviation is less than an accumulated 2 from the last operator initiated zero the auto zero is accepted If the deviation is greater than an accumulated 2 an E9 error is displayed and the relay if so programmed goes into alarm refer to Operation Rela...

Page 51: ...Communication on page 14 for wiring details Protocol Protocol refers to the format sequence and value of the data fields used in communication messages Each data field of a BW100 message contains one or more bytes of ASCII binary code Note If communicating via Milltronics Dolphin software the baud rate must be set to 4800 BW100 host device Bipolar Converter Each byte contains 8 data bits no parity...

Page 52: ... the engineering units of measure selected during BW100 programming The number of bytes in this data field varies dependent upon the reading value Up to 8 ASCII characters including the decimal point may be transmitted UNITS Three ASCII characters identify the totalizer engineering units MT 53 and MT 54 The first character is always a space The remaining characters may be t tonnes T tonnes LT long...

Page 53: ...d Character Description som STX start of message DEVICE 00 from BW100 0 MT 50 material flow rate response READING 392 5 is 392 5 eom CR end of message The response to a material total MT 53 message request is in the following format som DEVICE MT READING UNITS eom Example Data ASCII Example Field Character Description som STX start of message DEVICE 01 from BW100 1 MT 53 material total response RE...

Page 54: ...its for programming and measurement Entry 1f t hr tonnes per hour 2 kg hr kilograms per hour 3 LT Hr long tons per hour 4 T h short tons per hour 5 lb hr pounds per hour Changing this parameter does not affect the rate P011 belt speed P014 or belt length P016 parameters These parameters should be re entered for conformity in units t 1000 kg LT 2240 lb T 2000 lb P011 Design Rate Specifies the desig...

Page 55: ...ens Milltronics or their agent P016 Belt Length The length of the conveyor belt one belt revolution Length units are metre if P005 1 or 2 feet if P005 3 4 or 5 Enter the belt length P017 Test Load The load to be referenced when performing a span Load units are kg m if P005 1 or 2 lb ft if P005 3 4 or 5 The value for P017 can be calculated as follows Test Load Total weight of of all test weights kg...

Page 56: ... adjustment P022 Minimum Speed Frequency Sets the minimum frequency that the speed sensor can reliably read Signals at low frequencies are erratic adversely affecting the performance of the weighing system Entry 1 1 Hz at 1 Hz it takes 1 sec before defaulting to 0 speed 2 2 Hz at 2 Hz it takes 0 5 sec before defaulting to 0 speed P080 Damping Sets the speed of response to which the displayed readi...

Page 57: ... P102 Low Alarm Sets the low alarm setpoint for relay functions P100 1 3 or 4 Enter the value in of full scale P117 Alarm Dead Band Sets the dead band to prevent relay chatter due to fluctuations at the high or low setpoint Enter the value in of full scale End of relay alarm parameters mA Output Parameters P200 P220 Note These parameter are specific to the use of the relay alarm function Refer to ...

Page 58: ...range 20 mA to a maximum output value Enter limit value range 0 22 P214 4 mA Trim Adjusts the 4 mA output level to agree with a milliammeter or other external mA input device Enter trim value range 0 9999 P215 20 mA Trim Adjusts the 20 mA output level to agree with a milliammeter or other external mA input device Enter trim value range 0 9999 P220 mA Output Damping Sets the speed at which the mA o...

Page 59: ...ciated belt scale P294 Calculator Input 4 This register displays the count associated with the summation of load cell A and B signals when balancing the A and B load cells of the associated belt scale P295 Load Cell Balance Used in conjunction with balance calculator parameters P291 P 294 this parameter displays the adjustment required to complete the load cell balance procedure End of balancing p...

Page 60: ...evolutions range 1 99 P367 Direct Zero This parameter allows the zero reference count to be viewed or entered directly Direct entry is intended for use when replacing software or hardware and it is not convenient to perform an initial zero at that time P368 Direct Span This parameter allows the span reference count to be viewed or entered directly Direct entry is intended for use when replacing so...

Page 61: ...initial span Entry 0 idle 1 initial span Linearization Parameters P390 P396 P390 Linearization Enables or disables the linearization function Entry 0 OFF 1 ON P391 Linearizer Point 1 Enter the load in units of P017 for point 1 P392 Compensation Point 1 Enter the calculated compensation in percent for compensation point 1 Note Refer to Recalibration Initial Zero on page 33 for use of this function ...

Page 62: ...19 P648 The following parameters are specific to the use to the BW100 totalizers Refer also to Operation Totalization page 45 Select a greater resolution value Example Given P005 1 t h P631 5 Then totalizer count increments by 10 for each 10 metric tonne registered P619 Totalizer Drop Out This parameter sets the limit in percent of design rate below which material rates are not totalized The value...

Page 63: ...ternal totalizer 2 Entry 1 0 001 one thousandth 2 0 01 one hundredth 3 0 1 one tenth 4 1 unit 5 10 x ten 6 100 x hundred 7 1000 x thousand P638 Totalizer 1 Resolution External This parameter sets the resolution of external totalizer 1 Entry 1 0 001 one thousandth 2 0 01 one hundredth 3 0 1 one tenth 4 1 unit 5 10 x ten 6 100 x hundred 7 1000 x thousand P639 Totalizer 2 Resolution External This par...

Page 64: ... 6 192 7 224 8 256 9 288 P644 Totalizer 2 Contact Closure External The value of this parameter represents a multiple of 32 ms of contact closure for remote totalizer 2 The value is automatically calculated upon entry of P1 design rate and P639 totalizer 2 resolution external so that the duration of contact closure allows the transistor switch response to track the total up to the design rate The v...

Page 65: ...on via Milltronics Comverter Entry 300 1200 2400 4800 or 9600 baud 4800 baud is required for Dolphin communications over the bi polar current loop P760 Communication Mode Selects the communication mode bi polar current loop interface with the host device PLC or computer infrared link communication is made using the Milltronics ComVerter maintenance communication is made via the bi polar current lo...

Page 66: ...rared communications link Test is initiated by scrolling to the parameter or repeated by pressing ENTER Display PASS normal FAIL consult Siemens Milltronics P911 mA Output Value Displays the value from the previous measurement A test value can be entered and the displayed value is transmitted to the output Upon returning to the RUN mode the parameter assumes the actual mA output level P940 Load Ce...

Page 67: ...ence for diagnostic purposes P949 Diagnostic Errors Enables or disables diagnostic error checking E101 E104 Entry 0 disable 1 enable Refer to Troubleshooting on page 65 P950 Zero register Registers the number of zero calibrations that have been done since the last master reset P951 Span Register Registers the number of span calibrations that have been done since the last master reset P952 Design L...

Page 68: ...Page 64 Milltronics BW100 INSTRUCTION MANUAL 7ML19985DJ01 mmmmm Parameters P999 Master Reset Resets parameters and totalizers to their factory setting ...

Page 69: ...required do a span calibration E8 program parameter value error check that value is valid E9 run auto zero out of range auto zero has accumulated deviation beyond 2 from last operator initial zero If error is not caused by material on belt then do an operator initiated zero E10 run rate or span out of range loading on belt is 300 of rated load or greater Investigate and if no mechanical cause chec...

Page 70: ...l may be within a valid range E101 run load cell A mV reading is out of range error will appear if mV signal from load cell A or B is out of the 0 50 mV range the mV signal from load cell A or B is less than the zero calibration mV level minus one half the span mV level A or B mV is greater than 4 times the span mV value check load cell mV signal and ensure that it is within range check wiring E10...

Page 71: ...dea to check the associated load sensing device according to its instruction manual Software Updates The software can be updated from a floppy disk by use of a PC IBM Compatible with Milltronics Dolphin software It is recommended that a reset P999 is done after the software update followed by zero and span calibrations Direct zero entry P367 and direct span entry P368 will suffice in lieu of dynam...

Page 72: ... P360 Calibration Security P350 Communication Mode P760 Compensation Point 1 P392 Compensation Point 2 P394 Compensation Point 3 P396 Damping P080 Design Rate P011 Design Speed P014 Direct Span P368 Direct Zero P367 Display Mode P081 Factoring P359 High Alarm P101 Identification Number P761 Initial Zero P377 Initial Span P388 Linearization P390 Linearizer Point 1 P391 Linearizer Point 2 P393 Linea...

Page 73: ...face P907 Relay Set Up P100 Run Time P341 Software Revision Number P900 Span Register P951 Speed Constant P015 Speed Constant Adjust P018 Test Load P017 Totalizer 1 Closure External P643 Totalizer 2 Closure External P644 Totalizer 1 Resolution External P638 Totalizer 2 Resolution External P639 Totalizer 1 Resolution Internal P631 Totalizer 2 Resolution Internal P632 Totalizer Display P647 Totalize...

Page 74: ...d Frequency P080 Damping PO81 Display Mode P100 Relay Set Up P101 High Alarm P102 Low Alarm P117 Alarm Dead Band P200 mA Range P201 mA Function P212 mA Min Limit P213 mA Max Limit P220 mA Output Damping P341 Run Time P350 Calibration Security P360Calibration Duration P367 Direct Zero P368 Direct Span P370 Zero Limit P390 Linearization P391 Linearizer Point 1 P392 Compensation Point 1 P393 Lineariz...

Page 75: ...tion Int P638 Total 1 Resolution Ext P639 Total 2 Resolution Ext P643 Total 1 Closure Ext P644 Total 2 Closure Ext P647 Totalizer Display P648 Totalizer Reset Int P751 Baud Rate P760 Communication Mode P761 Identification Number P900 Software Rev P949 Diagnostic Errors P950 Zero Register P951 Span Register P952 Design Load Program Record Parameter Value ...

Page 76: ... output trim 43 54 P215 20 mA output trim 54 P220 mA damping 43 54 P291 calculator input 1 55 P292 calculator input 2 55 P293 calculator input 3 55 P295 load cell balancing 55 P341 run time 55 P350 calibration security 56 P359 factoring 56 P360 calibration duration 56 P367 direct zero entry 34 56 P368 direct span entry 37 56 P370 zero limit deviation 56 57 P377 initial zero 57 P388 initial span 57...

Page 77: ...converter fout 63 P944 power sensor 63 P949 diagnostic errors 63 P999 master reset 45 relay set up 53 paramter P396 linearizer compensation 39 R relay alarm 44 reset master 45 S span 37 56 adjust 30 31 calibration 27 30 39 direct 37 initial 33 37 57 manual 30 routine 35 T test load 30 56 material 30 weight 27 35 weights 26 32 totalizer 45 functions 45 master 45 remote 1 Z zero auto 4 calibration 2...

Page 78: ...s Process Instruments Inc 1954Technology Drive P O Box 4225 Peterborough ON Canada K9J 7B1 Tel 705 745 2431 Fax 705 741 0466 Email techpubs siemens milltronics com Siemens Milltronics Process Instruments Inc 2004 Subject to change without prior notice Printed in Canada ...

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