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Description

3.2 Applications

SIRIUS 3RM1 motor starter

Manual, 11/2013, A5E0345285095020A/RS-AB/002

3.2

Applications

The 3RM1 motor starters can be used wherever combinations of contactors and overload

relays were previously used.
Thanks to the additional functionality of safety-related shutdown, the 3RM11 Failsafe and

3RM13 Failsafe motor starter variants are ideally suited to safety-related applications up to

SILCL 3 in accordance with EN 62061 and PL e/Cat. 4 in accordance with EN ISO 13849-1.
Short-circuit protection in a load feeder designed in this way must be implemented by

appropriate upstream short-circuit protection devices. These can be, for example, circuit

breakers or appropriate fuses.
You achieve maximum space-savings benefits by means of a group configuration of the

3RM1 motor starters. This enables several 3RM1 motor starters to be protected by one

short-circuit protection device.
The 3RM1 motor starters are used in the following areas, for example:

●

Conveyor technology

●

Logistics systems

●

Production machines

●

Machine tools

●

Small elevators

Summary of Contents for 340

Page 1: ...Manual Industrial Controls Load Feeders and Motor Starters SIRIUS 3RM1 Motor Starter 11 2013 Edition Answers for industry ...

Page 2: ......

Page 3: ...______________ ___________________ ___________________ Industrial Controls Load feeders and motor starters SIRIUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 Introduction 1 Product specific safety information 2 Description 3 Configuration 4 Mounting 5 Connection 6 Operator control and monitoring 7 Service and maintenance 8 Technical data 9 Dimension drawings 10 Circuit diagrams 1...

Page 4: ...ed only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens...

Page 5: ...information about operational safety 20 2 6 Declaration of conformity 20 3 Description 21 3 1 Overview 21 3 2 Applications 22 3 3 Hybrid technology 23 3 4 Device versions 24 3 5 Functions 27 3 5 1 Switching the 3RM1 motor starter under normal operating conditions 27 3 5 1 1 Direct on line starter 27 3 5 1 2 Reversing starter 28 3 5 2 Overload protection 29 3 5 2 1 Protective functions 29 3 5 2 2 T...

Page 6: ...gn 59 4 3 3 2 Fused design 61 4 3 4 Configuration of a load feeder with 3RM1 motor starter in compliance with UL 62 4 3 4 1 Function according to UL 508 62 4 3 4 2 SCCR short circuit current ratings 62 4 3 4 3 Fuses and circuit breakers 63 4 4 Infeed for the main circuit 64 4 4 1 Infeed options 64 4 4 2 3RM19 3 phase infeed system 65 4 5 Configuration with device connectors 67 4 5 1 Configuration ...

Page 7: ...2 Displays and location of the connections 103 7 2 1 Alarms faults and system events 106 7 2 1 1 LEDs 106 7 2 1 2 Status indicators of the 3RM1 motor starter 106 7 2 1 3 Signaling faults on external I O 108 7 2 1 4 Fault rectification 108 8 Service and maintenance 111 8 1 Maintenance and service 111 8 2 Device replacement 112 9 Technical data 113 9 1 Motor starters 113 9 1 1 General technical spec...

Page 8: ...nd 230 V brake 144 A 1 3 Direct on line starter 24 V DC with switch operation and 400 V brake 145 A 1 4 Direct on line starter 24 V DC with switch operation and single phase motor 146 A 1 5 Direct on line starter with group protection 24 V DC and PLC operation 148 A 1 6 Reversing starter 24 V DC with PLC operation 149 A 2 Typical circuits for 3RM1 Failsafe 150 A 2 1 General safety notes 150 A 2 2 ...

Page 9: ...A complete safety system consists of sensors evaluation units signaling devices and methods for safety related shutdown The manufacturer is responsible for ensuring safe overall functioning of a plant or machine with safety related components Siemens AG its regional offices and associated companies hereinafter referred to as Siemens cannot guarantee all the properties of an overall installation or...

Page 10: ...MENS reserves the right of including a Product Information for each new component and for each component of a later version 1 4 Definition In this manual 3RM1 motor starter always refers to all variants of the SIRIUS 3RM1 motor starters 1 5 Conformity Standards All 3RM1 motor starters comply with the following standards IEC 60947 4 2 2011 05 IEC 60947 4 3 2011 07 The 3RM11 Failsafe and 3RM13 Fails...

Page 11: ... available in the Service Support Portal for downloading free of charge 1 7 Service Support Online Support The Online Support in the Service Support portal is an extensive information system for all questions relating to Siemens products and solutions This service enables direct and central access to in depth information concerning the products systems and applications for industry and to a large ...

Page 12: ...d certificates Test certificates and characteristic curves All Product Support information is at your disposal free of charge and around the clock and you always get the current version Link Product Support http support automation siemens com WW view en 4000024 CAx data The CAx Download Manager provides you with a simple means of gaining access to up to date product data for your CAx or CAe system...

Page 13: ...ty to create and manage you own compilations in a structure of their own Link MyDocumentationManager http support automation siemens com WW view en 38715968 Reference You can find further information on structure and navigation in Online Support here http support automation siemens com WW view en 11774658 Configurator Various configurators are available on the Internet to assist you with configura...

Page 14: ...encoded in the DataMatrix codes as a bit stream Order number Serial number MAC address if applicable This information is stored in the following format in the DataMatrix code 1P Order number S serial number 23S MAC address Data identifier Net content Separator Note The information content is displayed without spaces This machine readable information simplifies and accelerates handling of the respe...

Page 15: ...We offer the SIEMENS Industry Support App free for this purpose This can be used on commercially available smartphones and tablet PCs The SIEMENS Industry Support App is available for iOS and Android based terminal devices and can be accessed via the following links Link for Android Link for iOS 1 9 Correction sheet The appendix to this manual contains a correction sheet for evaluation and feedbac...

Page 16: ...Introduction 1 9 Correction sheet SIRIUS 3RM1 motor starter 16 Manual 11 2013 A5E0345285095020A RS AB 002 ...

Page 17: ...er supplying this device before working on this device CAUTION Protection against electrostatic charge When handling and installing the 3RM1 motor starters ensure that the components are protected from electrostatic charge Changes to the system configuration and wiring are only permissible after disconnection from the power supply 2 2 Safety information for hazardous areas WARNING Hazardous Voltag...

Page 18: ...ect on the safety relay and the downstream actuators Defective devices must be replaced WARNING Bypassing the safety function in the event of a fault in the case of 3RM11 3RM13 Failsafe motor starters with 110 to 230 V AC 110 V DC control supply voltage The control signal for the control inputs in the case of 3RM11 3RM13 Failsafe motor starters with 110 to 230 V AC control supply voltage must come...

Page 19: ... 62061 and PL e Cat 4 in accordance with EN ISO 13849 1 Note Use of PELV SELV power supply units Power to the 3RM11 Failsafe and 3RM13 Failsafe safety related motor starters must be supplied from PELV SELV power supply units 2 4 Intended use WARNING Hazardous Voltage Can Cause Death Serious Injury or Property Damage Proper use of hardware products This equipment is only allowed to be used for the ...

Page 20: ...d features that are or could be relevant to operation of safety related systems By subscribing to the appropriate newsletter you will ensure that you are always up to date and able to make changes to your system when necessary Siemens newsletter http www industry siemens com newsletter Sign on to the following newsletter under Products Solutions Control Components and System Engineering News Safet...

Page 21: ...r starter is a compact device with a width of 22 5 mm The 3RM1 motor starter comprises combinations of relay contacts power semiconductors and a solid state overload relay for switching three phase motors up to 3 kW at 400 V and resistive loads up to 10 A at AC voltages to 500 V under normal operating conditions ...

Page 22: ...ordance with EN 62061 and PL e Cat 4 in accordance with EN ISO 13849 1 Short circuit protection in a load feeder designed in this way must be implemented by appropriate upstream short circuit protection devices These can be for example circuit breakers or appropriate fuses You achieve maximum space savings benefits by means of a group configuration of the 3RM1 motor starters This enables several 3...

Page 23: ...following features Switching on The inrush current in the case of motorized loads is conducted briefly via the semiconductors Advantage The relay contacts are protected Longer service life is achieved thanks to reduced wear and tear Current conducting The continuous current is conducted via relay contacts Advantage Relay contacts cause less thermal losses than semiconductors Switching off Switch o...

Page 24: ...erload protection with wide setting range ATEX certification overload protection Safety related shutdown up to SILCL 3 to EN 62061 PL e Cat 4 to EN ISO 13849 1 Connection systems The 3RM1 motor starters are optionally available with screw connections or push in connections Push in connections are a form of spring loaded terminals allowing fast wiring without tools for rigid conductors or conductor...

Page 25: ...ontrol supply voltage 3RM1 AA0 24 V DC 3RM1 AA1 110 230 V AC 50 60 Hz 110 V DC Note the following information for the different device versions Note 3RM10 3RM12 Standard motor starters with 24 V DC control supply voltage The same voltage source potential must be used for the control supply voltage and the control inputs The reference point for the control inputs is terminal A2 Note 3RM10 3RM12 Sta...

Page 26: ...ce point for the control inputs For controlling the control inputs e g via the digital outputs of a PLC a voltage from an SELV PELV Class 2 supply is required Note 3RM11 3RM13 Failsafe motor starters with 110 to 230 V AC 110 V DC control supply voltage The same voltage source potential must be used for the control supply voltage and the control inputs in safety related applications The reference p...

Page 27: ...t operate capacitive loads such as frequency converters on the 3RM1 motor starter Operation of single phase capacitor motors is admissible NOTICE Damage during operation on non sinusoidal voltages When operating frequency converters the switching components in the 3RM1 motor starter can be damaged by non sinusoidal voltages Do not operate the 3RM1 motor starter on outputs of frequency converters 3...

Page 28: ...uts IN1 and IN2 simultaneously control input IN1 has priority The motor starts up in this direction of rotation When the motor is running activation of the second input has no effect The figure below shows an example of the effects of the signals at the control inputs on the direction of rotation of the motor 1 Controller 1 active 2 Motor ON 1 2 Switch on delay 3 Control input 1 inactive 4 Motor O...

Page 29: ...emselves against overload This means that in the case of 3RM1 motor starters with a rated operational current of 7 A an overload trip may occur in the upper current range before the motor protection trips If for example 8 fold current flows in the case of an unloaded motor memory module and a set current of 7 A tripping takes place after approximately one second You will find the tripping characte...

Page 30: ...ties NOTICE Damage from incorrect connection Incorrect connection of the motor can result in damage Connect the motor as specified in the typical circuit diagrams You can find circuit diagrams for operating motors with brakes in the chapter Typical circuits Page 143 3 5 2 2 Thermal calculation method motor memory module Principle of operation The electronics continuously calculate a model of the t...

Page 31: ... or Property Damage Health hazard from automatic hot restart If the DEVICE LED shows a yellow light and the FAILURE LED a red light and a manual RESET or auto RESET takes place following an overload trip the machine starts up immediately if there is a control command at IN1 IN2 Personnel in the danger area can be injured Make sure that the danger area of the machine is kept clear of people Reset i...

Page 32: ...ices required for the safe functioning of equipment with respect to explosion risks Certification of 3RM11 3RM13 Failsafe motor starters The 3RM11 Failsafe and 3RM13 Failsafe motor starters are approved under Device Group II Category 2 in the area GD areas in which explosive gas steam mist air mixtures and combustible dust are present For the px applications pressure and flow rate monitoring are a...

Page 33: ...case of an unloaded motor memory module and a set current of 7 A tripping takes place after approximately one second You will find the tripping characteristic in the chapter Overload protection device protection characteristic Page 125 Setting the rated motor operational current Set the 3RM1 motor starter to the rated motor operational current according to the type plate or design test certificate...

Page 34: ...ther on or off The test consists of three function tests Carry out the tests during commissioning and cyclically every 36 months at the latest You will find out how to run the test in Chapter Carrying out the function test Page 39 Ambient conditions See the chapter Ambient conditions Page 56 ATEX specific safety data The motor protection function according to ATEX in the case of 3RM11 3RM13 motor ...

Page 35: ...rodIS http www siemens com sirius support Service and Support http www siemens com sirius technical assistance Certificates http www siemens com sirius approvals 3 5 3 Shutdown on malfunction Shutdown via integrated monitoring The 3RM1 motor starter has integrated monitoring of the main circuit components During operation the 3RM1 motor starter detects when a switching element fails to switch or w...

Page 36: ...tomatic shutdown You will find additional information in Chapter Safety related shutdown with 3RM11 3RM13 Failsafe motor starters Page 36 Display concept The following events indicate the Malfunction status DEVICE LED flashes red FAILURE LED shows a red light Fault signaling output active 3 5 4 Safety related shutdown with 3RM11 3RM13 Failsafe motor starters Safety related shutdown of 3RM11 3RM13 ...

Page 37: ...lsafe motor starter to a safety related output of a fail safe controller evaluation unit Several 3RM11 3RM13 Failsafe motor starters can also be connected via device connectors to one another or can be wired as a group of up to five motor starters to one safety related output of a failsafe controller evaluation unit Note The device connector can only be used in combination with motor starters that...

Page 38: ...PPM switching shutdown is in two channels PP switching shutdown is in one channel Single channel switching achieves SILCL 3 to EN 62061 PL e Cat 4 to EN ISO 13849 1 if steps are taken to ensure that the cables are laid in such a way that they are protected against a cross circuit line to line fault Typical circuits and further information WARNING Function test interval for 3RM11 3RM13 Failsafe mot...

Page 39: ...d 1 2 s 5 s Current measuring test Current measuring is tested in all 3 phases 5 s Motor protection test disconnection The entire control chain is tested including the switching elements and the fault signaling output If the device responds as standard an overload trip takes place This can be reset immediately without a cooling time by pressing the TEST RESET RESET MODE pushbutton again 1 Exceptio...

Page 40: ...DEVICE LED Shows a yellow light Flashing red FAILURE LED Shows a red light Shows a red light Fault signaling output Active Not active Switching elements motor Deactivated Unchanged 1 Exception in the case of 3RM11 3RM13 Failsafe motor starters in the case of 3RM11 3RM13 Failsafe motor starters the LED test is only carried out in the OFF state without load current In the ON state with load current ...

Page 41: ...nit e g 3RM1 motor starter Top cover flap Bottom cover flap Terminals 3 pole push in 1 x 2 5 mm Terminals 3 pole screw type 1 x 2 5 mm Terminals 3 pole push in 1 x 4 mm Terminals 3 pole screw type 1 x 4 mm For connection there is an infeed system not shown in the overview diagram for these terminals Coding pins Push in lugs for wall mounting Cover Device connector Device connector Device terminati...

Page 42: ...wiring between 3RM1 motor starters with screw terminals to the supply connection is possible thanks to the infeed system with 3 phase busbars These busbars are available in three lengths thus allowing 2 3 or 5 motor starters arranged side by side to be connected at the same time More than 5 devices can be connected by clamping the connection tags of an additional busbar rotated by 180 e g 6 device...

Page 43: ...3 1 Order numbers of the infeed system Description Order number 3 phase busbar for two 3RM1 motor starters 3RM1910 1AA 3 phase busbar for three 3RM1 motor starters 3RM1910 1BA 3 phase busbar for five 3RM1 motor starters 3RM1910 1DA 3 phase infeed terminal 3RM1920 1AA Cover caps for terminal lugs of the 3 phase busbars 3RM1910 6AA ...

Page 44: ...Order number of the sealable cover Description Order number SIRIUS sealable cover 22 5 mm cutout for pushbuttons at bottom 3ZY1321 2AA00 3 6 2 3 Wall fixture The wall fixture is inserted into the enclosure at the top and bottom for screw mounting the 3RM1 motor starter to level mounting surfaces Table 3 3 Order numbers of the push in lugs for wall mounting Description Order number SIRIUS push in l...

Page 45: ...scription Order number Device connector for 3RM1 motor starters 22 5 mm wide 3ZY1212 2EA00 Device connector for looping through signals 22 5 mm wide 3ZY1212 2AB00 Device termination connector for 3RM1 motor starters 22 5 mm wide including left cover for the first device connector in the system configuration 3ZY1212 2FA00 Use of device connectors exclusively for the 24 V DC control supply voltage B...

Page 46: ...K1 safety relay For this reason the control supply voltage must not also be applied to the 3RM1 motor starters WARNING Bypassing the safety function when using device connectors When operating with a 3SK1 safety relay and a device connector the supply voltage for 3RM1 motor starters is established via the device connectors In this case do not connect anything to terminals A1 and A2 of the 3RM1 mot...

Page 47: ...1 motor starter 3ZY1212 2AB00 Device connector for looping through signals 22 5 mm wide 3RM1 motor starter 3ZY1212 1BA00 Device connector for 3SK1 safety relay 17 5 mm wide 3SK1120 safety relay 3SK1220 input expansion 3ZY1212 2BA00 Device connector for 3SK1 safety relay 22 5 mm wide 3SK1121 safety relay 3SK1122 safety relay 3SK1211 output expansion 3SK1230 power supply 3ZY1212 2DA00 Device termina...

Page 48: ...tachable 3 pole terminal push in terminals up to 2x1 5 mm 3ZY1131 2BA00 Main current terminals Detachable 2 pole terminal screw terminals up to 1x4 mm 3ZY1122 1BA00 Detachable 2 pole terminal push in terminals up to 1x4 mm or 2x1 5 mm 3ZY1122 2BA00 3 6 2 6 Device identification label Table 3 6 Order numbers for the device identification labels Description Order number SIRIUS device identification ...

Page 49: ...r Failsafe ATEX certification 1 reversing starter 2 reversing starter Failsafe ATEX certification 3 accessories 9 Setting range rated motor current 0 1 0 5 A 01 0 4 2 0 A 02 1 6 7 0 A 07 Connection type screw terminal 1 push in spring loaded terminal 2 hybrid connection method 3 Reserved A Width 22 5 mm A Rated control supply voltage 24 V DC 0 110 230 V AC 110 V DC 1 Rated operating voltage 48 500...

Page 50: ...Description 3 6 Accessories and order number scheme SIRIUS 3RM1 motor starter 50 Manual 11 2013 A5E0345285095020A RS AB 002 ...

Page 51: ...s with IeAC53a 7 A have in addition to this setting value an IeAC51 setting value for 10 A in the highest setting level This setting is intended for resistive loads to 10 A and is not suitable for operating motors With this setting there is no overload trip in accordance with Class 10A Instead this takes place in accordance with the description in the chapter Overload protection device protection ...

Page 52: ... 0 45 1 8 6 2 9 5 fold Ie 0 42 1 7 5 9 10 fold Ie 0 4 1 6 5 6 The device protection may respond sooner in the case of motors with a higher starting current You will find details in Figure 9 2 Device protection characteristic Page 126 Dependence of the rated operational current on the assembly type the design version and the ambient temperature The permissible rated operational current of the 3RM1 ...

Page 53: ...ature Max setting values for 7 A device in A for AC 53 a Side by side Individually with 22 5 mm clearance Alternately with 2 A device Vertically on horizontal rail 40 C 7 4 6 4 45 C 6 1 4 3 6 50 C 6 1 3 2 2 81 3 2 2 41 55 C 5 2 0 0 60 C 4 6 0 0 Horizontally on vertical rail 40 C 5 2 4 3 2 45 C 4 6 2 2 50 C 4 0 0 55 C 3 2 0 0 60 C 2 0 0 0 Upright on horizontal rail mounting surface 40 C 6 1 4 3 6 4...

Page 54: ...lemented with loop through connectors when using device connectors Note When using the 3 phase busbar systems the necessary clearances can also be implemented by leaving the connections free Cover the free connections with cover caps accessories to protect the free terminal lugs against touch 7 A device alternately with 2 A device or 0 5 A device b without clearance Devices with the same rated ope...

Page 55: ...llation altitude Note Maximum installation altitude of 3RM11 3RM13 Failsafe motor starters 2000 m Installation altitudes of more than 2000 m are not admissible for 3RM11 3RM13 Failsafe motor starters From an installation altitude in excess of 2000 m in the case of Standard 3RM10 3RM12 motor starters the maximum permissible operational voltage must be reduced due to the limited insulation strength ...

Page 56: ... for use under ambient temperatures ranging from 25 C to 40 C singly in a vertical mounting position and without a reduction in the permissible rated operational current With the deratings given in the section Rated operational current and derating Page 51 you can operate the 3RM1 motor starters at ambient temperatures of up to 60 C 4 2 3 Mounting position Installation on a vertical mounting surfa...

Page 57: ...rcuit 1L1 3L2 5L3 2T1 4T2 6T3 500 V 500 V 4 2 6 Minimum load current The minimum load current is 20 of the set motor current but at least the absolute minimum current specified in the tables below The minimum load current differs in the case of Standard 3RM10 3RM12 and Failsafe 3RM11 3RM13 motor starters Table 4 2 Minimum load current in the case of Standard 3RM10 3RM12 motor starters Motor curren...

Page 58: ...3RM11 3RM13 Failsafe motor starters you must check the safety function in addition to replacing the unit With 3RM11 3RM13 Failsafe motor starters also check the safety function after a short circuit in the case of short circuit protection according to type of coordination 2 4 3 2 Configuration of load feeders The 3RM1 motor starters can be combined with any short circuit protection devices Using S...

Page 59: ...ers also check the safety function after a short circuit in the case of short circuit protection according to type of coordination 2 The 3RM1 motor starters can be combined with the following motor starter protectors for short circuits according to type of coordination 1 Table 4 4 Motor starter protectors according to type of coordination 1 for 3RM1 motor starters with 400 V Motor starter TA 40 C ...

Page 60: ...in the case of short circuit protection according to type of coordination 1 With 3RM11 3RM13 Failsafe motor starters you must check the safety function in addition to replacing the unit With 3RM11 3RM13 Failsafe motor starters also check the safety function after a short circuit in the case of short circuit protection according to type of coordination 2 The 3RM1 motor starters can be combined with...

Page 61: ...r including the terminals after a short circuit in the case of short circuit protection according to type of coordination 1 With 3RM11 3RM13 Failsafe motor starters you must check the safety function in addition to replacing the unit With 3RM11 3RM13 Failsafe motor starters also check the safety function after a short circuit in the case of short circuit protection according to type of coordinatio...

Page 62: ...t of 16 A As an alternative distribution of the main circuit can be realized with individual cables that have an AWG 12 cross section 4 3 4 2 SCCR short circuit current ratings SCCR short circuit current ratings The SCCR short circuit current rating indicates the maximum permissible short circuit current for a switching device A higher value can only be achieved in combination with protection devi...

Page 63: ...tive 3RM1 motor starter after a short circuit and check the safety function of 3RM11 3RM13 Failsafe motor starters Standard short circuit according to UL 508 for 460 V 5 Table 4 8 Fuses for protecting against short circuit currents Motor starter TA 50 Short circuit current Fuse Order number Rated current A kA Type Max size A 3RM1 01 0 5 1 RK 5 8 3RM1 02 2 0 1 RK 5 8 3RM1 07 6 1 5 RK 5 30 High faul...

Page 64: ... motor starters Table 4 10 Circuit breakers for protecting against standard and high short circuit currents Motor starter TA 50 Short circuit current Fuse Order number Rated current A kA Type Max size A 3RM1 01 0 5 66 3RV2711 1CD10 2 5 3RM1 01 0 5 1 3RV2711 1GD10 6 3 3RM1 02 2 0 66 3RV2711 1CD10 2 5 3RM1 02 2 0 1 3RV2711 1GD10 6 3 3RM1 07 6 1 18 3RV2711 1JD10 10 3RM1 07 6 1 5 3RV2711 4DC10 22 4 4 ...

Page 65: ...riate busbars The special 3 phase busbar enables fault free and fast main circuit wiring when using several 3RM1 motor starters arranged side by side The energy is routed from an upstream short circuit protection device to the system via an infeed terminal The 3 phase busbar is designed in such a way that the maximum number of 3RM1 motor starters is only limited by the rated operational current of...

Page 66: ...he 3RM1 motor starters DANGER Hazardous Voltage Can Cause Death Serious Injury or Property Damage If free and uncovered terminal lugs are touched when the load voltage is switched on death or serious injury can result For this reason always cover the free terminal lugs free slots that are unassigned for thermal reasons for example with a cover cap The cover caps are available as accessories Energy...

Page 67: ...separate device connector systems This has no influence on the infeed system for the 3RM19 main circuit which can still be used without restriction for a combination of the variants For additional information on using device connectors refer to FAQs on the 3RM1 motor starter http support automation siemens com WW view de 81525494 4 6 Examples applications 4 6 1 Operation with the EMERGENCY STOP fu...

Page 68: ...sic configuration with safety relay or safety related controller Configuration with 3SK1 safety relay and device connectors If you use safety related motor starters 3RM11 AA04 3RM13 AA04 with a control supply voltage of 24 V DC with the 3SK1 safety relay you can establish safe connection of the safety related wiring using the device connectors Use of device connectors avoids errors when setting up...

Page 69: ...h the 3SK1 safety relay and a device connector the supply voltage for 3RM11 3RM13 Failsafe motor starters is established via the device connectors In this case do not connect anything to terminals A1 and A2 of the 3RM11 3RM13 Failsafe motor starters in order to prevent bypassing of the safety function WARNING Failure of the safety function Hybrid operation of 3RM10 3RM12 Standard motor starters wi...

Page 70: ... device connectors Note No hybrid operation of Failsafe and Standard 3RM1 motor starters Hybrid operation of 3RM11 3RM13 Failsafe motor starters with 3RM10 3RM12 Standard motor starters is not admissible You will find further information in the manual for the 3SK1 safety relay on the Internet with regard to operation in safety related applications see Chapter Further documentation Page 11 Follow t...

Page 71: ...notices Warning notices before installation wiring and commissioning DANGER Hazardous Voltage Can Cause Death Serious Injury or Property Damage Hazardous electrical voltage can cause electric shock burns and damage Turn off and lock out all power supplying this device before working on the device ...

Page 72: ... holes please refer to the relevant dimension drawings in the chapter Dimension drawings Page 129 Two screws to fit the holes M4 x 12 in accordance with DIN 784 Two plastic securing brackets Please refer to the accessories list for the relevant order number in the chapter Accessories and order number scheme Page 41 Procedure Step Operating instruction Figure 1 Insert the securing brackets into the...

Page 73: ...azardous Voltage Can Cause Death Serious Injury or Property Damage Turn off and lock out all power supplying this device before working on this device Requirements The terminals have been removed or disconnected Procedure Step Operating instruction Figure 1 Hold the device firmly 2 Unscrew the cap screws 3 Lift the device from the level surface 4 Remove the securing brackets from the device ...

Page 74: ...e installation location a horizontal 35 mm mounting rail in accordance with DIN EN 60715 is properly secured Please observe the information about the mounting position in chapter Mounting position Page 56 Procedure Step Operating instruction Figure 1 Hang the back of the device onto the upper edge of the standard mounting rail 2 Press the lower half of the device against the rail until the device ...

Page 75: ...ltage Can Cause Death Serious Injury or Property Damage Turn off and lock out all power supplying this device before working on this device Requirements The terminals have been removed or disconnected Procedure Step Operating instruction Figure 1 Press the device downwards 2 Pull the lower half of the device away from the standard mounting rail 3 Lift the device from the upper edge of the standard...

Page 76: ...formation about the mounting position in chapter Mounting position Page 56 Procedure Step Operating instruction Figure 1 Place the back of the device connector on the upper edge of the standard mounting rail 2 Press the lower half of the device connector against the standard mounting rail until it engages 3 Repeat the procedure with all the required device connectors 4 Push the device connectors t...

Page 77: ...IUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 77 Step Operating instruction Figure 6 Mount the device on the device connector 7 Mount all the devices required for the system configuration in accordance with the respective installation guidelines on the device connectors ...

Page 78: ...dard mounting rail WARNING Hazardous Voltage Can Cause Death Serious Injury or Property Damage Turn off and lock out all power supplying this device before working on this device Requirements The terminals have been removed or disconnected Procedure Step Operating instruction Figure 1 Unlock the device using a screwdriver 2 Pull the lower half of the device away from the device connector 3 Unlock ...

Page 79: ...ounting rail SIRIUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 79 Step Operating instruction Figure 4 Pull the device away from the device connector 5 Separate the device connectors using a screwdriver 6 Remove the cover to the left of the first device connector ...

Page 80: ...IUS 3RM1 motor starter 80 Manual 11 2013 A5E0345285095020A RS AB 002 Step Operating instruction Figure 7 Press the device connector down 8 Pull the lower half of the device connector away from the standard mounting rail 9 Lift the device connector from the upper edge of the standard mounting rail ...

Page 81: ...ug on the level surface For details of the distances between the drilled holes please refer to the relevant dimension drawings in the chapter Dimension drawings Page 129 Two screws to fit the M4 x 12 holes in accordance with DIN 784 Device connector Please refer to the accessories list for the relevant order number in the chapter Accessories and order number scheme Page 41 Procedure Step Operating...

Page 82: ...inst the level surface prepared for screw fastening 4 Insert the screws through the holes in the device connectors 5 Screw the device connector securely onto the level surface Tightening torques Top 0 1 Nm Bottom 1 Nm 6 Mount the device on the device connector 7 Mount all the devices required for the system configuration in accordance with the respective installation guidelines on the device conne...

Page 83: ...dous Voltage Can Cause Death Serious Injury or Property Damage Turn off and lock out all power supplying this device before working on this device Requirements The terminals have been removed or disconnected Procedure Step Operating instruction Figure 1 Unlock the device on the underside using a screwdriver 2 Pull the lower half of the device away from the device connector 3 Unlock the device on t...

Page 84: ...3RM1 motor starter 84 Manual 11 2013 A5E0345285095020A RS AB 002 Step Operating instruction Figure 4 Pull the device away from the device connector 5 Release the screws 6 Separate the device connectors using a screwdriver 7 Remove the cover to the left of the first device connector ...

Page 85: ...he sealable cover is used to protect the set rated operational current of the load current setting Ie against unauthorized or unintentional manipulation Procedure Step Operating instruction Figure 1 Attach the two bottom hooks on the cover to the openings on the device and fold the cover up 2 Seal the cover to secure it against unauthorized removal ...

Page 86: ...Mounting 5 10 Mounting the sealable cover SIRIUS 3RM1 motor starter 86 Manual 11 2013 A5E0345285095020A RS AB 002 ...

Page 87: ...short circuits and for protection against overvoltages the main circuit s infeed must be at terminals 1 L1 to 5 L3 Requirements Cross tip screwdriver size PZ 1 x 80 For suitable connection cross sections of the cables see chapter Connection cross sections Page 123 Procedure DANGER Hazardous Voltage Can Cause Death Serious Injury or Property Damage Hazardous electrical voltage can cause electric sh...

Page 88: ...11 2013 A5E0345285095020A RS AB 002 Step Operating instruction Figure 1 Insert the relevant cable into square on the screw terminal until it engages 2 Hold the cable in the screw terminal 3 Tighten the screw with a torque of 0 6 to 0 8 Nm 4 Pull on the cable to ensure it is screwed tight ...

Page 89: ...inals WARNING Hazardous Voltage Can Cause Death Serious Injury or Property Damage Turn off and lock out all power supplying this device before working on this device Requirements Cross tip screwdriver size PZ 1 x 80 Procedure Step Operating instruction Figure 1 Unscrew the screw of the screw type terminal 2 Remove the cable from the unscrewed screw type terminal ...

Page 90: ... end sleeves 2 When 2 x 1 0 mm end sleeves with a plastic sleeve are used space problems may arise with the sleeves as an alternative you are advised to use end sleeves without plastic sleeves Notes on handling spring loaded terminals with push in technology The terminal area of the spring loaded terminals is rectangular and the maximum overall dimensions of a conductor to be wired must not exceed...

Page 91: ...ng is wrong Observe the wiring s terminal assignments For optimum response in the event of short circuits and for protection against overvoltages the main circuit s infeed must be at terminals 1 L1 to 5 L3 Push in connections are a form of spring loaded terminals allowing wiring without tools for rigid conductors or conductors equipped with end sleeves For wiring finely stranded or stranded conduc...

Page 92: ...g instruction Figure 1 Insert the cable into the oval opening as far as it will go 2 Pull on the cable to ensure it is tight Table 6 2 Finely stranded conductors Step Operating instruction Figure 1 Insert the screwdriver in the rectangular opening to open the terminal oval opening 2 Insert the cable as far as it will go into the oval opening and remove the screwdriver 3 Pull on the cable to ensure...

Page 93: ...Death Serious Injury or Property Damage Turn off and lock out all power supplying this device before working on this device Requirements Screwdriver DIN 5264 of the size 0 5 x 3 mm Procedure Step Operating instruction Figure 1 Insert the flat head screwdriver into the rectangular opening of the spring loaded terminal until it engages 2 Remove the cable from the oval opening 3 Remove the screwdrive...

Page 94: ...e Death Serious Injury or Property Damage Turn off and lock out all power supplying this device before working on this device Requirements You must have removed the terminals for the purpose of replacing a device for example Procedure Step Operating instruction Figure 1 Insert the terminal into the guide rail of the device 2 Slide the terminal back until it audibly engages ...

Page 95: ...RNING Hazardous Voltage Can Cause Death Serious Injury or Property Damage Turn off and lock out all power supplying this device before working on this device Procedure Step Operating instruction Figure 1 Press the clip of the terminal block upwards 2 Pull the terminal out to the front 3 Lift the terminal out of the guide rail of the device ...

Page 96: ...irements Please note the following requirements for mounting the 3RM19 infeed system Make sure the rated operational current of the infeed system IEC 25 A UL 16 A is not exceeded The 3RM1 motor starters are mounted next to each other on a mounting rail or a level mounting surface The mounting system is only suitable for main current terminals with screw connections Cross tip screwdriver size PZ 1 ...

Page 97: ...em DANGER Hazardous Voltage Can Cause Death Serious Injury or Property Damage If free and uncovered terminal lugs are touched when the load voltage is switched on death or serious injury can result For this reason always cover the free terminal lugs free slots that are unassigned for thermal reasons for example with a cover cap The cover caps are available as accessories ...

Page 98: ...rom Step 1 5 Mount the second busbar rotated through 180 The first three terminal lugs overlap here with the last three terminal lugs of the first busbar and are mounted in the same device 4 Tighten the screw terminals with 0 6 to 0 8 Nm Pull on the busbars to ensure they are screwed tight Note Third busbar If you use a third busbar you must rotate it in the same way as the first busbar and mount ...

Page 99: ...current setting Ie You set the rated operational current of the load Ie with the rotary coding switch TEST RESET RESET MODE button You can start different function tests with the TEST RESET RESET MODE button You can find details about this in the section Carrying out the function test Page 39 Following an overload trip the 3RM1 motor starter can be reset using the button after three minutes have e...

Page 100: ...TEST RESET RESET MODE button Figure 7 1 Front view of the 3RM1 motor starter 7 1 2 Setting the rated operational current Use a screwdriver to set the load s rated operational current current setting Ie on the rotary coding switch A change takes effect immediately The sealable cover accessory prevents unauthorized access to the rotary coding switch 7 1 3 Setting the RESET method On the 3RM1 motor s...

Page 101: ...w light and the FAILURE LED a red light and a manual RESET or auto RESET takes place following an overload trip the machine starts up immediately if there is a control command at IN1 IN2 Personnel in the danger area can be injured Make sure that the danger area of the machine is kept clear of people Note Restriction in the hazardous area In applications for the protection of motors in hazardous ar...

Page 102: ...g 7 1 Operator controls SIRIUS 3RM1 motor starter 102 Manual 11 2013 A5E0345285095020A RS AB 002 Note Briefly switching the supply voltage off and on again does not shorten the cooling time and there is no automatic acknowledgement ...

Page 103: ...input direction of rotation 1 IN1 and start input direction of rotation 2 IN2 on 3RM12 and 3RM13 reversing starters only Control circuit fault signaling output 95 96 98 Control circuit signaling output OUT only on Standard motor starters with 24 V DC rated control voltage 3RM10 0 and 3RM12 0 Control circuit RESET input IN3 in the case of 3RM10 3RM12 Standard motor starters Ground inputs M1 M2 in t...

Page 104: ...E0345285095020A RS AB 002 Location of the connections The terminal covers for the control and main circuit are labeled on the inside with the designations of the relevant terminals The position of the label corresponds to the position of the respective terminal Figure 7 3 Upper terminal cover Figure 7 4 Lower terminal cover ...

Page 105: ... 24 V DC Direct on line starter 3RM10 0 IN1 Reversing starter 3RM12 0 IN1 and IN2 110 230 V AC 110 V DC Direct on line starter 3RM10 1 IN1 Reversing starter 3RM12 1 IN1 and IN2 Failsafe 24 V DC Direct on line starter 3RM11 0 IN1 M1 Reversing starter 3RM13 0 IN1 and IN2 M1 and M2 110 230 V AC 110 V DC Direct on line starter 3RM11 1 IN1 Reversing starter 3RM13 1 IN1 and IN2 Main circuit at the botto...

Page 106: ...een RESET MODE Green 7 2 1 2 Status indicators of the 3RM1 motor starter The 3RM1 motor starter indicates the status messages for operation fault and test via the LEDs Operation LED Fault signaling output Reaction of feedback circuit Device status operating mode DEVICE FAILURE STATE RESET MODE Green Off Off Green off Control supply voltage A1 A2 present Motor off No fault Green Off Green Green off...

Page 107: ...ing red Red Off Green off Active Active Malfunction For information about correcting faults please refer to the section Fault rectification Page 108 depending on the selected RESET MODE Note Difference between Standard and Failsafe 3RM11 Failsafe and 3RM13 Failsafe motor starters signal a phase failure immediately 3RM10 and 3RM12 Standard motor starters signal a phase failure after 5 s Test LED Fa...

Page 108: ...t flow is not monitored in the first five seconds after switching on the device the feedback output outputs the high level at least for this time The output is non floating and can be loaded with up to one control input of a PLC The maximum continuous current of the output is 15 mA The safety related motor starters 3RM11 Failsafe 3RM13 Failsafe and the Standard motor starters 3RM10 3RM12 with a co...

Page 109: ... the TEST RESET RESET MODE button As an alternative in the case of the 3RM10 3RM12 Standard motor starters you can use the RESET control input IN3 for acknowledgement You will find information about setting the reset method in the chapter Setting the RESET method Page 100 Note If the possible fault causes have been rectified and resetting is still not possible the 3RM1 motor starter must be replac...

Page 110: ...Operator control and monitoring 7 2 Displays and location of the connections SIRIUS 3RM1 motor starter 110 Manual 11 2013 A5E0345285095020A RS AB 002 ...

Page 111: ...rters are maintenance free The motor starter indicates a detected malfunction with LEDs and the fault output Note If a malfunction is repeatedly indicated the 3RM1 motor starter is defective and must be replaced You will find information about the status indicators of the 3RM1 motor starter in the chapter Alarms faults and system events Page 106 ...

Page 112: ...roperty Damage You must run a function test of the system after replacement of 3RM11 Failsafe and 3RM13 Failsafe safety related motor starters To ensure the safety of the system in the case of 3RM11 Failsafe and 3RM13 Failsafe safety related motor starters a full function test must be conducted and a successful result obtained after a device has been replaced Note Only replace a defective device w...

Page 113: ...emperature during operating C 25 60 during storage C 40 70 during transport C 40 70 Air pressure according to SN 31205 hPa 900 1 060 Relative humidity during operating phase 10 95 Installation altitude at a height over sea level maximum1 m 4 000 2 000 4 000 2 000 Resistance against vibration 1 6 Hz 15 mm 20 m s 500 Hz Resistance against shock 6g 11 ms Protection class IP IP20 mounting position ver...

Page 114: ...the ranks assembly downwards mm 50 upwards mm 50 backwards mm 0 sidewards mm 0 forwards mm 0 Distance to be maintained to earthed part downwards mm 50 upwards mm 50 backwards mm 0 sidewards mm 3 5 forwards mm 0 1 You will find restrictions for operation from 40 C and also for operation above 1000 m in the Chapter Rated operational current and derating Page 51 ...

Page 115: ...for the domestic business and commercial environments Class B for domestic business and commercial environments Class A for industrial environments at 110 V DC Note Class B You can obtain information about Class B on request from Technical Assistance http www siemens com industrial controls technical assistance Interference immunity of the 3RM10 and 3RM12 Standard motor starters 3RM10 3RM12 Electr...

Page 116: ...g to IEC 61000 4 2 6 kV contact discharge 8 kV air discharge Conducted interference as high frequency radiation according to IEC 61000 4 6 10 V Conductor bound parasitic coupling BURST according to IEC 61000 4 4 3 kV 5 kHz Conductor bound parasitic coupling conductor earth SURGE according to IEC 61000 4 5 4 kV signal lines 2 kV Conductor bound parasitic coupling conductor conductor SURGE according...

Page 117: ...tarters 3RM10 AA0 3RM12 AA0 3RM10 AA1 3RM12 AA1 Type of voltage DC AC DC Control supply voltage 1 at 50 Hz for AC V 110 230 at 60 Hz for AC V 110 230 for DC V 24 110 Control supply voltage frequency Hz 50 60 Operating range factor control supply voltage rated value for DC 0 8 1 25 0 85 1 1 at 50 Hz for AC 0 85 1 1 Control current A 0 07 0 02 Input voltage at the digital input for DC V 24 110 Input...

Page 118: ...25 0 85 1 1 at 50 Hz for AC 0 85 1 1 Control current A 0 06 0 01 Input voltage at the digital input for DC V 24 110 Input voltage at the digital input with AC V 110 230 Input voltage at the digital input with signal 1 bei DC V 15 30 79 121 with AC V 93 253 with signal 0 with AC V 0 40 with DC V 0 5 0 40 Eingangsstrom am Digitaleingang for signal 1 mA 8 2 with signal 0 mA 1 0 4 Note 3RM10 3RM12 Sta...

Page 119: ...th the product version E01 Note 3RM11 3RM13 Failsafe motor starters with 24 V DC control supply voltage The control inputs are electrically isolated from the control supply voltage A1 A2 The terminals M1 and M2 are the reference point for the control inputs For controlling the control inputs e g via the digital outputs of a PLC a voltage from an SELV PELV Class 2 supply is required Note 3RM11 3RM1...

Page 120: ... 0 1 0 5 A 3RM1 01 0 4 2 0 A 3RM1 02 1 6 7 0 A 3RM1 07 3RM1 01 3RM1 02 3RM1 07 Operating voltage V 48 500 Operating frequency Hz 50 60 Insulation voltage V 600 Impulse voltage resistance V 6 000 Operating current at 400 V for AC A 0 5 2 7 Active power loss W 0 02 0 3 3 4 Minimum load in of l_M 20 Adjustable response current A 0 1 0 5 0 4 2 1 6 7 Note Minimum load currents Please observe the minimu...

Page 121: ...h high demand rate according to EN 62061 1 h 0 00000002 Average probability of failure on demand PFDavg with low demand rate according to IEC 61508 1 h 0 0000175 T1 value for proof test interval or service life according to IEC 61508 a 20 Safe state of the device Load circuit open Stop category according to DIN EN 60204 1 0 Safe failure fraction SFF 99 4 MTTFd Mean Time To dangerous Failure a 75 D...

Page 122: ...X the 3RM11 Failsafe motor starters direct on line starters 3RM13 Failsafe motor starters reversing starters have the following safety data Safety integrity level SILCL 2 Hardware fault tolerance HFT 0 Interval for testing the protective functions 3 years Probability of failure on demand PFD 5x10 4 Probability of a dangerous failure per hour PFH 5x10 8 1 h ...

Page 123: ...3RM1 3 Type of the connectable conductor cross section for main contacts solid 1x 0 5 4 mm 2x 0 5 2 5 mm 1x 0 5 4 mm 1x 0 5 4 mm 2x 0 5 2 5 mm finely stranded with conductor end processing 1x 0 5 2 5 mm 2x 0 5 1 5 mm 1x 0 5 2 5 mm 1x 0 5 2 5 mm 2x 0 5 1 5 mm without conductor final cutting 1x 0 5 4 mm for auxiliary contacts solid 1x 0 5 2 5 mm 2x 1 0 1 5 mm 1x 0 5 1 5 mm 2x 0 5 1 5 mm 1x 0 5 1 5 m...

Page 124: ...otor starter s actual performance can be higher Motor starter 3RM1 07 3RM1 02 3RM1 01 Unit Max rated operating current Ie 7 A 2 A 0 5 A Motor Starting current Starting time 250 100 ms 1000 3300 3600 1 h 400 100 ms 1000 1000 1000 1 h 400 300 ms 400 400 400 1 h 400 500 ms 220 220 220 1 h 500 100 ms 750 750 750 1 h 500 300 ms 250 250 250 1 h 500 500 ms 150 150 150 1 h 600 100 ms 500 500 500 1 h 600 3...

Page 125: ...095020A RS AB 002 125 9 1 8 Overload protection device protection characteristic Overload protection Figure 9 1 Motor overload protection characteristic Device protection against overload trips at current setting values from 4 6 A This results in shorter tripping times see figure below ...

Page 126: ...e of 3RM1 motor starters with a rated operational current of 7 A an overload trip may occur in the upper current range before the motor protection trips If for example 8 fold current flows in the case of an unloaded motor model and a set current of 7 A tripping takes place after approximately one second Device protection 7 A Device protection 6 1 A Device protection 5 2 A Device protection 4 6 A D...

Page 127: ...ual 11 2013 A5E0345285095020A RS AB 002 127 Resistive loads The tripping characteristic shown does not apply for resistive loads at a setting value of 10 A In this case tripping takes place as follows Tripping after 10 A load current 15 A 20 s Load current 15 A 1 s ...

Page 128: ...position any Type of mounting screw fixing 3RM1920 1AA 3RM1910 6AA product designation Infeed terminal Protective cover Design of the product for busbar Height mm 40 26 Width mm 24 23 Depth mm 22 7 mounting position any Type of mounting screw fixing snap on mounting 3RM1920 1AA product designation Infeed terminal Type of the connectable conductor cross section for main contacts solid 1x 1 5 4 mm 2...

Page 129: ...SIRIUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 129 Dimension drawings 10 10 1 3RM1 dimension drawings Dimension drawing for 3RM1 motor starter ...

Page 130: ...Dimension drawings 10 1 3RM1 dimension drawings SIRIUS 3RM1 motor starter 130 Manual 11 2013 A5E0345285095020A RS AB 002 Drilling diagram for push in lugs for wall mounting ...

Page 131: ...Dimension drawings 10 1 3RM1 dimension drawings SIRIUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 131 Dimension drawing for 3RM1 motor starter with infeed terminal and system ...

Page 132: ...ension drawings for 3RM1 device connectors SIRIUS 3RM1 motor starter 132 Manual 11 2013 A5E0345285095020A RS AB 002 10 2 Dimension drawings for 3RM1 device connectors Dimension drawing of device connectors for 3RM1 motor starter ...

Page 133: ...on drawings 10 2 Dimension drawings for 3RM1 device connectors SIRIUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 133 Dimension drawing of device termination connectors for 3RM1 motor starter ...

Page 134: ...mension drawings 10 2 Dimension drawings for 3RM1 device connectors SIRIUS 3RM1 motor starter 134 Manual 11 2013 A5E0345285095020A RS AB 002 Dimension drawing of device connectors for signal loop through ...

Page 135: ...Dimension drawings 10 2 Dimension drawings for 3RM1 device connectors SIRIUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 135 Drilling diagram for device connectors with 22 mm width ...

Page 136: ...Dimension drawings 10 2 Dimension drawings for 3RM1 device connectors SIRIUS 3RM1 motor starter 136 Manual 11 2013 A5E0345285095020A RS AB 002 ...

Page 137: ...SIRIUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 137 Circuit diagrams 11 11 1 3RM10 circuit diagrams direct on line starter Standard Versions with 24 V DC control supply voltage ...

Page 138: ...45285095020A RS AB 002 Versions with 110 230 V AC 110 V DC control supply voltage Note Parallel loads in the case of motor starters with product version E01 In the case of motor starters with product version E01 no parallel loads can be connected to the IN terminal see diagram below This is admissible as of product version E02 ...

Page 139: ...ine starter Failsafe SIRIUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 139 11 2 3RM11 circuit diagrams direct on line starter Failsafe Versions with 24 V DC control supply voltage Versions with 110 230 V AC 110 V DC control supply voltage ...

Page 140: ...ing starter Standard SIRIUS 3RM1 motor starter 140 Manual 11 2013 A5E0345285095020A RS AB 002 11 3 3RM12 circuit diagrams reversing starter Standard Versions with 24 V DC control supply voltage Versions with 110 230 V AC 110 V DC control supply voltage ...

Page 141: ...er Manual 11 2013 A5E0345285095020A RS AB 002 141 Note Parallel loads in the case of motor starters with product version E01 In the case of motor starters with product version E01 no parallel loads can be connected to the IN terminal see diagram below This is admissible as of product version E02 ...

Page 142: ...ing starter Failsafe SIRIUS 3RM1 motor starter 142 Manual 11 2013 A5E0345285095020A RS AB 002 11 4 3RM13 circuit diagrams reversing starter Failsafe Versions with 24 V DC control supply voltage Versions with 110 230 V AC 110 V DC control supply voltage ...

Page 143: ...1 Typical circuits for 3RM1 Standard A 1 1 Direct on line starter 24 V DC with switch operation The 3RM1 motor starter is controlled with a switch The 3RM1 motor starter is operated as a direct on line starter S1 ON S2 Remote reset Figure A 1 Direct on line starter 24 V DC with switch operation ...

Page 144: ...ith switch operation and 230 V brake The current for the brake facility is drawn via only one phase Connection is via T2 Note This operating mode is not suitable for 3RM11 Failsafe and 3RM13 Failsafe motor starters since there is a connection to the neutral conductor S1 ON S2 Remote reset Figure A 2 Direct on line starter 24 V DC with switch operation and 230 V brake ...

Page 145: ...1 3 Direct on line starter 24 V DC with switch operation and 400 V brake The current for the brake facility is drawn via two phases Connection is via T1 and T3 Make allowance for the additional current in the current setting value S1 ON S2 Remote reset Figure A 3 Direct on line starter 24 V DC with switch operation and 400 V brake ...

Page 146: ...is wired direct with T2 and L2 direct with L3 NOTICE Risk of property damage Connection IN2 on reversing starters must not be used in the case of single phase motors NOTICE Damage from operating capacitive loads When using capacitive loads the switching components in the 3RM1 motor starter can be damaged by excessively high making currents Do not operate capacitive loads such as frequency converte...

Page 147: ... 1 Typical circuits for 3RM1 Standard SIRIUS 3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 147 S1 ON S2 Remote reset Figure A 4 Direct on line starter 24 V DC with switch operation and single phase motor ...

Page 148: ...95020A RS AB 002 A 1 5 Direct on line starter with group protection 24 V DC and PLC operation Several 3RM1 motor starters can be connected by means of 3 phase busbars on the main current side Control takes place via digital outputs Figure A 5 Direct on line starter with group protection 24 V DC and PLC operation ...

Page 149: ...3RM1 motor starter Manual 11 2013 A5E0345285095020A RS AB 002 149 A 1 6 Reversing starter 24 V DC with PLC operation The motor is controlled via a PLC The 3RM1 motor starter is operated as a reversing starter Figure A 6 Reversing starter 24 V DC with PLC operation ...

Page 150: ...mage Health hazard from automatic hot restart The safety function must be checked after every tripping of the motor starter protector also in the case of overload After every short circuit in the case of short circuit protection according to type of coordination 1 a 3RM1 motor starter is defective Replace a 3RM1 motor starter including the terminals after a short circuit in the case of short circu...

Page 151: ...ts in the case of 3RM11 3RM13 Failsafe motor starters with 110 to 230 V AC control supply voltage must come from A1 Otherwise the safety function is bypassed in the event of a fault Thus only relay outputs are admissible when using a PLC Do not use a separate control voltage Only use the relay outputs when using a PLC WARNING Bypassing the safety function when using device connectors When operatin...

Page 152: ...tional extra low voltage in the data sheets of the power supplies to be used CAUTION Protection against electrostatic charge When handling and installing the 3RM11 3RM13 Failsafe motor starters ensure that the components are protected against electrostatic charge Changes to the system configuration and wiring are only permissible in the voltage free state Connection of 3RM11 3RM13 Failsafe motor s...

Page 153: ...e state Note SILCL 3 in accordance with EN 62061 PL e in accordance with EN ISO 13849 1 A safety related application up to SILCL 3 to EN 62061 2005 PL e Cat 4 to EN ISO 13849 1 can be realized in this way To achieve SILCL 3 PL e Cat 4 for the safety related application all components of the safety functions detecting evaluating reacting must be designed accordingly WARNING Bypassing the safety fun...

Page 154: ... 2013 A5E0345285095020A RS AB 002 If there is a common reference potential for the two inputs it suffices to establish a ground connection If there are separate potentials or controls both connections must be assigned Figure A 7 3SK1 safety relay with 3RM13 reversing starter via device connector ...

Page 155: ...0 V AC control supply voltage must come from A1 Otherwise the safety function is bypassed in the event of a fault Thus only relay outputs are admissible when using a PLC Do not use a separate control voltage Only use the relay outputs when using a PLC The control supply voltage L1 and N to the motor starters is deactivated by the 3SK1 safety relay and the system is in a safe state Note SILCL 3 in ...

Page 156: ...Typical circuits A 2 Typical circuits for 3RM1 Failsafe SIRIUS 3RM1 motor starter 156 Manual 11 2013 A5E0345285095020A RS AB 002 Figure A 8 3SK1 safety relay with 3RM13 reversing starter ...

Page 157: ...n be achieved To this end the controlling outputs must also fulfill SILCL3 in accordance with EN 62061 PL e Cat 4 in accordance with EN ISO 13849 1 Note SILCL 3 in accordance with EN 62061 PL e Cat 4 in accordance with EN ISO 13849 1 SILCL 3 in accordance with EN 62061 PL e Cat 4 in accordance with EN ISO 13849 1 can be achieved by laying the control lines from the safe output to IN1 and IN2 of th...

Page 158: ...Typical circuits A 2 Typical circuits for 3RM1 Failsafe SIRIUS 3RM1 motor starter 158 Manual 11 2013 A5E0345285095020A RS AB 002 Figure A 9 3RM13 reversing starter with PLC control F DO pp switching ...

Page 159: ...lsafe motor starters can be controlled by an F DO module In this typical circuit shutdown is realized by a pm switching F DO module in 2 channels Up to SILCL 3 in accordance with EN 62061 PL e Cat 4 in accordance with EN ISO 13849 1 can be achieved To this end the controlling outputs must also fulfill SILCL3 in accordance with EN 62061 PL e Cat 4 in accordance with EN ISO 13849 1 Figure A 10 3RM13...

Page 160: ...Typical circuits A 2 Typical circuits for 3RM1 Failsafe SIRIUS 3RM1 motor starter 160 Manual 11 2013 A5E0345285095020A RS AB 002 ...

Page 161: ...es are commonly referred to as ESD devices This is also the international abbreviation for such devices ESD modules are identified by the following symbol NOTICE ESD devices can be destroyed by voltages well below the threshold of human perception These static voltages develop when you touch a component or electrical connection of a device without having drained the static charges present on your ...

Page 162: ...erator Basic protective measures against electrostatic discharge Ensure good equipotential bonding When handling electrostatic sensitive devices ensure that your body the workplace and packaging are grounded This prevents electrostatic charge Avoid direct contact As a general rule only touch electrostatic sensitive devices when this is unavoidable e g during maintenance work Handle the modules wit...

Page 163: ...orm to tell us about them We welcome comments and suggestions for improvement Fax response From please complete To SIEMENS AG I IA CE MK ST 3 92220 Amberg Germany Name Company Department Address _________________________________________________________________________________ Fax 49 0 9621 80 3337 Manual title Table C 1 Errors comments and suggestions for improvements ...

Page 164: ...Correction sheet SIRIUS 3RM1 motor starter 164 Manual 11 2013 A5E0345285095020A RS AB 002 ...

Page 165: ... sectional area of a conductor or wire Each AWG number represents a jump of 26 in the cross sectional area The thicker the wire the smaller the AWG number CLASS time See Trip class Connection system The 3RM1 motor starter is connected using screw terminals push in connections and hybrid connection technology Explosion protection Prerequisite for using electrical equipment in hazardous areas confor...

Page 166: ...es and AC 22 for load break switches utilization category 7 Switch position displayed automatically Motor protection Motor protection protects electric motors against thermal overload due to mechanical overload or in the event of failure of a single or two phase s Motor starter protector circuit breaker Generally a latch operated switch that can make carry and break currents in the circuit under n...

Page 167: ... entering a command until the time that the first contact connection is made at the contactor for example The switch on delay is the time between application of the control voltage and the first current flow The switch off delay is the time between removal of the control voltage and interruption of the current flow RoHS EC Directive 2002 95 EC concerning the restriction of the use of certain hazar...

Page 168: ...a release trips within a certain time Type of coordination 1 The load feeder may be non operational after a short circuit has been cleared Damage to the 3RM1 motor starter is permissible Type of coordination 2 The 3RM1 motor starter is still operable after a short circuit Types of coordination The IEC 60947 4 1 VDE 0660 Part 102 standard distinguishes between two types of coordination type of coor...

Page 169: ...acteristic 10 Characteristics 12 125 CLASS 10A 51 127 Configuration 13 Configurator 13 Conformity 10 Connecting 30 Connection 104 Connection system 24 Connections 105 Control circuit 103 Control current terminal 90 Control current terminals 48 Control input 28 Control power supply 45 Control supply voltage 25 Controller Fail safe 38 Cooling down period 30 99 101 Cover cap 42 66 Current range 25 D ...

Page 170: ...s 21 Loop through connector 45 M Main circuit 64 103 Main current terminal 90 Main current terminals 48 Maintenance 35 111 Malfunction 35 108 111 Display concept 36 Manual RESET 101 Messages 106 Minimum load current 57 Monitoring 35 Motor memory module 29 30 33 Motor power 25 Motor protection 29 33 126 Motor protection test disconnection 39 Motorized load 57 Mounting position 56 MyDocumentationMan...

Page 171: ...ed shutdown 24 36 36 Safety related shutdown 24 36 36 SCCR 62 Screw connection 24 Sealable cover 44 100 Sealing 85 Serial number 14 Service Support 11 11 Setting 100 Short circuit current rating 62 Short circuit protection 22 34 58 Short circuit strength 58 Shutdown 35 Safety related 36 Solid state overload relays 21 Spring loaded terminals 90 Standards 10 19 ATEX 32 Status messages 106 Support 11...

Page 172: ...Index SIRIUS 3RM1 motor starter 172 Manual 11 2013 A5E0345285095020A RS AB 002 ...

Page 173: ......

Page 174: ...ation material www siemens com sirius infomaterial Newsletter always up to date www siemens com sirius newsletter E business in the Industry Mall www siemens com sirius mall Online Support www siemens com sirius support Contact for all technical information Technical Assistance Tel 49 0911 895 5900 E Mail technical assistance siemens com www siemens com sirius technical assistance www siemens com ...

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