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18

5693

2

2019

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SE60/185 S2

      

Before seeking assistance at the help desk of your Side-Power dealer/distributor please perform these tests and make notes of all 

measurements to ensure that they have as much information as possible to work on.

NB! All check points and solutions must be carried out after consulting the relevant information elsewhere in this manual to un-

der-stand how the system is intended to work. If you are unable to understand what to check, you must consult a professional.

Trouble shooting SE

EN

Solution

Check the fl exible coupling/shear pin and the motor installation to ensure correct con-

nection of the fl exible coupling before re-fi tting the electromotor.

Re-fasten or replace the propeller and/or key/drive pin.

In case of a failure inside the gearhouse, we advice to get a replacement gear-house 

instead of attempting to repear the internal gear and bearing system.

If wrong, contact your dealer or distributor to obtain parts with the correct voltage.

The no load voltage should be:  

12V system =12,7V / 24V system = 25,4 V. If below 12,3V / 24,6V your batteries are 

not in a good charge state or worn out and must be recharged or replaced before trying 

to run the thruster. 

If less than 8,5V at the thruster the voltage is to low for the thruster to operate correctly. 

In a 24V boat the thruster will operate down to approx. 12V, but the performance will 

be very bad. Find and correct the reason for this low voltage which will probably be 

one or more of these points: main battery cable sizes and connections, battery size and 

condition, fuse and main power switch performance.

If the thruster runs in both directions, try the same in the connector that goes into the 

back of the control panel. If it also works in this position, check the contact and wires 

on the back of the panel and try to engage this again by pushing both ON buttons 

simultaneously. If the panel does not turn on (see control light), measure the voltage 

between the Red and the Black in the contact going into the thruster. If the voltage is 

good, chances are that the panel is not working.

If it works by the thruster, and not by the panel there is a bad contact or a broken lead 

the control cables between these two test points.

Measure that you have the correct voltage between the Red (+) and all the other col-

ours in the contact. If you do not get a reading.

Between main minus (A1 on motor) and the blue and the grey wire connected to the 

sides of the main solenoids you should have the same voltage as between

the main battery cables on the thruster. If not, check that the internal wiring on the so-

lenoid is ok and measure that there is contact through the magnetising spools of each 

side of the solenoid (measure between the red and blue on one side, and red and grey 

on the other side with an Ohm meter.). If there is no

contact between these, the solenoid is broken and needs replacing.

If less than 10,5 V / 21V the thruster will not perform at specifi ed eff ect.

If one or more brushes are loose/has no tension from the brush-spring, the performan-

ce will be low.

If there is growth in the tunnel, this will disturb/block the waterfl ow and especially bar-

nacles on the propeller will greatly reduce performance.

Re-charge battery(ies), if this is not suffi  cient, replace battery(ies).

Check for bad cable connections, if necessary tighten/re-adjust connections.

Check cable size in accordance to manual.

Shut off  thruster main switch, tap slightly on the solenoid to see if it will release. Turn 

on thruster main switch. If solenoid is still in lock-in mode, replace solenoid.

Check

If the fl exible coupling between the motor and driveshaft is 

not fi tted correct inside the boat.

Are the propellers in the tunnel fastened correctly on the 

prop-shaft (key/drive pin present)

With the motor removed, turn the driveshaft from inside 

the boat to feel if the gears are engaging and turning the 

prop-shaft.

Check that the voltage of the electromotor is correct for 

your installation by their labels.

Check the voltage at the thruster between main minus input 

(A1 on motor) and main plus input point:

Check the voltage at the thruster while you are trying to 

run it. Keep main engine(s) running to have continous 

charge to the batteries.

If the main solenoids on the thruster are not even trying to 

engage (clicking) they are probably not getting a "run" sig-

nal from the control system. Try to run the thruster without 

the panel by directly connecting the red and the blue or the 

red and the grey wires in the controlcable contact coming 

from the thruster.  

If the thruster does not run at all, or only in one direction in 

the above tests, check the internal wiring on the thruster 

motor, solenoids and electronic motor inter-face box to be 

in accordance with the wiring diagram and ensure that all 

connections are clean and tight.

Check voltage at thruster when running.

Check that all the brush-springs sits correctly on the brus-

hes in the electromotor.

Check that the propeller, gearhouse and tunnel is free 

from growth/barnacles etc.

Solenoid fl apping, most probable cause: 

low voltage.

Solenoid lock-in, auto stop of thruster, auto retry every 10 

seconds.

» 

 The electromotor runs, but there is no thrust.

» 

 The thruster does not start at all or works only in one direction.

» 

 The thruster has an unexpected low performance.

» 

 The thruster runs for approximately 0,5 seconds every 4 seconds.

» 

 The thruster runs for approximately 0,5 seconds every 10 seconds.

Summary of Contents for SE 60/185 S2

Page 1: ...way Sleipner Motor AS 2019 SLEIPNER MOTOR AS P O Box 519 N 1612 Fredrikstad Norway www side power com SIDE POWER Thruster Systems Document id Revision Date 5693 2 Installation Manual User Manual SE 60 185 S2 2019 ...

Page 2: ...uirements according to DIRECTIVE 2013 53 EU DIRECTIVE 2014 30 EU DIRECTIVE 2014 35 EU FREDRIKSTAD 20th of January 2018 Arne K Skauen Managing Director Sleipner Motor AS MC_0020 Installation instructions Technical specifications 3 Planning important precautions 4 Thruster installation Gear Leg Motor Bracket Installation 5 Propeller Installation 6 Motor Installation 7 Thruster Electrical Installatio...

Page 3: ...Technische Daten D C Waterline A F Motor Custom made reversible DC motor Gearhouse Seawateresistant bronze Ball bearing at propeller shaft and combination of ball bearing and slide bearing at driveshaft Pre filled and sealed for life Motor bracket SP 30 S2i SP 40 S2i SP 55 S2i Glass fibre reinforced composite material Brass thread inserts Tunnel Cross spun with rowing G R P tunnel Steel and alumin...

Page 4: ...ctromotor must be handled with care Do not lift it by internal connections main terminals or bed placed down on the driveshaft DC Thrusters The thruster must NOT be installed in compartments that require ignition proof electric equipment If necessary make a separate compartment NB If installing an IP assembly it has been tested to be fully ignition protected so that it can be installed in areas wi...

Page 5: ...s not smooth all bumps or uneven parts must be ground flat 4 Drill the main hole and then the screw holes 5 Place the gear leg in the tunnel without the propeller with the gasket inside the tunnel Place the propeller s to ensure it is in the centre of the tunnel and rotates freely with the same clearance from each blade to the tunnel wall If propeller s rotate off centre try to use the other or bot...

Page 6: ...mm between the propeller and the gear leg 3 Insert the washer on the propeller shaft and fasten the propeller lock nut NB Ensure the propeller turns freely 4 Insert the anode to the end of the propeller and fasten the anode holding screw Apply a thread glue Loctite or similar to ensure that the anode holding screw does not un screw itself from during the rotation of the propeller MC_0018 Please re...

Page 7: ... NB Rotating the propellers can be hard because of the gear reduction and the motor 6 Apply the gear leg and propeller with antifouling designed for propellers Do not apply to the propeller drive shaft the anodes or the end of the gear leg facing the propellers Only in shallow installations in workboat and fishing boats we recommend protecting the propeller by installing a grid in the tunnel openi...

Page 8: ...atic switch that can take the load without noticeable voltage drop from the positive lead terminal on the battery to the thruster or PPC unit The main switch must be accessible to turn off the thruster independently from the rest of the electrical operation of the vessel when not onboard or in emergencies NB It is advised to install a fuse after the main switch on the positive cable for protection...

Page 9: ...2 x 120 2x 120 2 x 120 340 NA NA SAE 1045 AWG 2 0 2 0 4 0 2 x 2 0 2 x 3 0 2 x 3 0 2 x 4 0 2 x 4 0 2 x 4 0 24 V 280 A DIN 300 ANL 250 mm2 35 35 35 50 50 70 70 95 95 120 120 2 x 95 SAE 570 AWG 1 1 1 1 0 1 0 2 0 2 0 3 0 3 0 4 0 4 0 2 x 3 0 SE100 185T 12 V 740 A DIN 750 ANL 500 mm2 95 95 2 x 70 2 x 95 2 x 120 280 280 320 NA NA NA NA SAE 1425 AWG 3 0 3 0 2 x 2 0 2 x 3 0 2 x 4 0 24 V 340 A DIN 400 ANL 3...

Page 10: ...up is required All controls must have spring load for automatic return to neutral position NB If the drive direction of the thruster is running opposite to the control panel the electronic control box rotated 180 in its clip to swap the blue and grey wire on the thruster solenoid Pin configuration of 4 pole AMP contact Pin1 BLACK Ground Pin2 BLUE Engages thruster SB solenoid Pin3 GREY Engages thru...

Page 11: ...BLE 6 1277 xxM 4 LEAD CONTROL CABLE STERN BOW STERN BOW STERN 6 1278 xxM 5 LEAD CONTROL CABLE Switch 5A fuse Switch 5A fuse Common negative 10A fuse IMPORTANT Common negatvie MUST be wired when using control panel 8940 and 8909C if separate battery banks are installed Bow and Stern thtrusters combined 6 1274 4 LEAD Y CONNECTOR STERN BOW STERN BOW STERN xA fuse 6 1277 xxM 4 LEAD CONTROL CABLE 6 127...

Page 12: ... 6 1232i ex 6 122x Battery 12 24 V thruster motor c A1 B Battery main switch Main fuse D2 red red black black blue grey Timer red 9 way socket 1A PTC Control box 6 1232i simplified AMP connector Control panel On 1 2 3 4 1 2 3 4 9 8 7 6 5 4 3 2 1 8 5 9 2 4 7 1 3 6 brown white blue grey red D1 thruster solenoid B A2 ...

Page 13: ...Plug cables into the connectors at the rear of the control panel NB Twist the locking ring on the connector clockwise to secure connector 5 Insert the control panel in place and fasten screws 6 insert the control panels covering caps MC_0042 Please refer to the graphic for special considerations relating to your model MG_0026 50 5mm 38 4mm Ø52 Ø52 61 1mm 111 1mm This way Up Cut Out Template double...

Page 14: ...ing the gearhouse and motorbracket together are tightened correctly The bolts holding the motor to its bracket are tightened correctly The thruster has been installed as per the instructions in this manual and all points in checklist above have been controlled Signed Date Extra pre delivery tests by installer yard who does not use other quality control systems Thruster type Serial number Date of d...

Page 15: ...ng while using the thruster As this will keep the batteries in a good charge condition It will also give better performance to the thruster as a higher voltage at the thruster results in a higher torque power in the electromotor Please note that the performance of a thruster strongly depends on the voltage available at the electromotor This voltage will decrease over time because ageing batteries ...

Page 16: ...oes port etc In case of any doubts try in open waters first 5 Depending on the sideways speed of the bow you must disengage the control device shortly before the bow is in the desired direction as the boat will continue to move after stopping the bowthruster How to use a single stern thruster Some boats might however have installed a single stern thruster because of space limitation in the bow In ...

Page 17: ... when about half the anode is gone Always use a sealant on the screw holding the anode to ensure that it does not fall off Please observe that in some waterconditions it can be necessary to install an extra anode to ensure that it lasts for the whole period between regular service lifts of the boat Consult your dealer for information on how to do this As a part of the seasonal service of your boat...

Page 18: ...and measure that there is contact through the magnetising spools of each side of the solenoid measure between the red and blue on one side and red and grey on the other side with an Ohm meter If there is no contact between these the solenoid is broken and needs replacing If less than 10 5 V 21V the thruster will not perform at specified effect If one or more brushes are loose has no tension from t...

Page 19: ...d of the purchase price Purchaser must submit a statement in writing from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains e warranty service shall be performed only by the Warrantor or an authorized Service Centre and any attempt to remedy the defect by anyone else shall render...

Page 20: ...pplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains e warranty service shall be performed only by the Warrantor or an authorized Service Centre and any attempt to remedy the defect by anyone else shall render this warranty void 5 There shall be no warranty for defects or damages caused by faulty installation or hook...

Page 21: ...21 5693 2 2019 SE60 185 S2 MC_0037 Notes EN ...

Page 22: ...22 5693 2 2019 SE60 185 S2 MC_0037 Notes EN ...

Page 23: ...23 5693 2 2019 SE60 185 S2 MC_0037 Notes EN ...

Page 24: ...ocument was correct at the time it was published However Sleipner Motor AS can not accept liability for any inaccuracies or omissions it may contain Continuous product improvement may change the product specifications without notice Therefore Sleipner Motor AS can not accept liability for any possi ble differences between product and document ...

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