SICK VISIC100SF Operating Instructions Manual Download | Manualshive

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MMMI

MMMOPERATING INSTRUCTIONS

O P E R A T I N G I N S T R U C T I O N S

VISIC100SF

Gas Adjustment Kit

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Summary of Contents for VISIC100SF

Page 1: ...MMMI MMMOPERATING INSTRUCTIONS OPERATI NG INSTRUCTIO NS VISIC100SF Gas Adjustment Kit Title Page ...

Page 2: ...ts derived from the copyright shall be reserved for SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Any modification shortening or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective ow...

Page 3: ... use 8 2 3 Requirements for personnel qualification 8 3 Product description 9 3 1 Product identification 9 3 2 Layout and function 10 3 2 1 Gas Adjustment Kit 10 4 Transport and storage 11 4 1 Transport VISIC100SF Gas Adjustment Kit 11 4 2 Storage VISIC100SF Gas Adjustment Kit and accessories 11 4 3 Transporting and storing test gases 11 4 3 1 Regulations applicable for VISC100SF 11 4 3 2 Securing...

Page 4: ...uring Values 16 6 6 Menu Display Parameters 16 6 7 Menu Installation and Calibration 17 6 7 1 MP Parameters 17 6 7 2 System Parameters 17 6 7 3 Menu Operating Data 18 6 7 4 Menu Calibration 19 6 7 4 1 Adjust zero point 19 6 7 4 2 Adjust sensitivity 20 7 Adjustment 21 7 1 Safety 21 7 2 Materials and tools required 21 7 3 Preparation 22 7 4 Perform adjustment 23 7 4 1 Sequence and duration 23 7 4 2 ...

Page 5: ...the VISIC100SF They are not applicable for other SICK devices 1 3 Target groups This Manual is intended for persons qualified to perform an adjustment of the VISIC100SF gas sensors 1 4 Further detailed information VISIC100SF Operating Instructions 1 5 Symbols and document conventions 1 5 1 Warning symbols 1 5 2 Warning levels and signal words DANGER Risk or hazardous situation which will result in...

Page 6: ...h as standard IP technology in its products The focus here is on product availability and features SICK AG always assumes the integrity and confidentiality of data and rights affected in connection with the use of the products are ensured by the customer In all cases the customer is responsible for the implementation of safety measures suitable for the respective situation e g network separation f...

Page 7: ...n in these Operating Instructions follow all local laws technical rules and company internal operating and installation directives applicable wherever the device is installed Retention of documents These Operating Instructions Must be available for reference Must be conveyed to new owners Ensure the operational safety during all work on the device The VISIC100SF is mainly used in combination with ...

Page 8: ...a doctor Hazard through escaping calibration gases Incorrect handling of calibration gases can cause high concentrations above the workplace exposure limits to escape from the gas sensor into the ambient air and lead to poisoning Observe the Safety Datasheets of the calibration gases Ensure adequate ventilation Limit gassing time 2 2 Intended use The Gas Adjustment Kit serves to check and adjust t...

Page 9: ... notice PRODUCT DESCRIPTION 3 3 Product description 3 1 Product identification Fig 1 Type plate Gas Adjustment Kit Product name VISIC100SF Gas Adjustment Kit Manufacturer SICK AG Erwin Sick Str 1 79183 Waldkirch Germany Type plate On the lid of the case right bottom Designation Part number Serial number ...

Page 10: ...nts Gas Adjustment Kit Designation 1 Hose marked blue orange 3 m for nitrogen monoxide NO and nitrogen dioxide NO2 2 Hose transparent marked pink 3 m for carbon monoxide CO and synthetic air 3 Accessories 2 hose adapters and transition pieces 2 replacement seals O rings for tapping valves 4 Stainless steel sampling valve marked blue for NO and NO2 flow rate 0 5 l min 5 Brass sampling valve marked ...

Page 11: ... test gases or test gas cylinders may only be transported to the place of use to carry out measurements repairs or maintenance work i e no supply trips Also observe the respective local regulations 4 3 2 Securing loads The load must always be secured adequately also during transport in private vehicles Lashing straps Clamping bars Wedges etc Secure the load so that pieces being transported cannot ...

Page 12: ...ing Not required 4 3 11 Accident leaflet Not required 4 3 12 Training All persons involved in transporting dangerous goods e g driver loader consignor consignee filler transporter must have received appropriate training 4 3 13 Disposal Test gas cylinders that are not emptied must be returned to the supplier and the supplier is responsible for their disposal Note Always carry the transport document...

Page 13: ...ing concept The complete operation and configuration is performed using the control keys and the LC display 5 2 Displays and operating elements 5 2 1 Adjustment tool 5 2 2 Status LEDs The status LEDs indicate the operating status Green Ready for operation Yellow Malfunction Designation 1 Status LEDs 2 LC display 3 Control keys SICK AG 1110 CO ppm ...

Page 14: ...djustment tool can only address one sensor Key Designation Function ESC key Terminate program Query whether value should be saved Return to previous menu level Confirm key Select submenu End value input Store parameter Arrow up Navigating within a menu level Change value Arrow down Navigating within a menu level Change value Arrow left Change cursor position Arrow right Change cursor position Pres...

Page 15: ...ftware version Serial Number Display serial number Language Select language LCD Function Test hardware function Installation Calibration Read out and change measuring point and system parameters perform adjustment MP Parameters Read out measuring point parameters System Parameters Read out or change system parameters Operation Data Read out gas sensor operating data Calibration Adjust gas sensor Z...

Page 16: ...r of the adjustment tool Language Select language German factory setting English USA English French Italian LCD function Test LCD hardware All LEDs light up for approx 2 seconds Backlight is yellow All points are displayed on the LED Symbol Description Function DP1 Measuring point number Digital measuring point CO Gas type formula Gas type display ppm Unit 51 0 l Measured value example I Current m...

Page 17: ...6 7 2 System Parameters Function Display system parameters System Parameters System information Serial number Power on time Power on time Gas sensors require a warm up time until the measurement process reaches a stable state During this warm up time the sensor signal can lead to the unwanted triggering of a pseudo alarm Therefore the power on time is started after switching on the voltage or volt...

Page 18: ...y Days of Operation expected Expected lifetime of the gas sensor Is continuously recalculated based on adjustments and concentration counter Min Temperature Display of the lowest measured temperature start value 70 C Will be updated only after 7 days when restarting Max Temperature Display of the highest temperature value measured on the device start value 34 C Will be updated only after 7 days wh...

Page 19: ...tment Zero point adjustment finished zero point offset saved Current value too small Electrochemical cell defective replace gas sensor Current value too high Wrong gas for zero point adjustment actual current value 10 of measuring range Current value unstable Displayed as long as the deviation between two measuring cycles 100 ms is 3 Goes off automatically when sensor signal becomes stable Interna...

Page 20: ... of the measuring range Test gas too high Actual value unstable Displayed as long as the deviation between two measuring cycles 100 ms is 3 Goes out automatically when sensor signal becomes stable Time too short Message Actual value unstable starts internal timer 10 20 s The text is displayed when the timer has expired and the actual value is still unstable The process starts again If the value is...

Page 21: ...WARNING Hazard by corrosive liquids If the gas sensor is mechanically damaged corrosive liquid may escape and cause serious injury Take appropriate protective measures for work e g by wearing a safety mask protective gloves and acid resistant clothes In case of contact with the skin or eyes rinse the affected parts immediately with clear water and consult a doctor Dispose of damaged gas sensors im...

Page 22: ...SD When touching electronic assemblies there is a risk of the assembly being destroyed by electrical equipotential bonding Make sure you have the same electric potential as the subassembly e g by grounding before touching the subassembly NOTICE Entering a too high test gas concentration on the adjustment tool can lead to incorrect adjustment of the electrochemical cell Ensure the correct test gas ...

Page 23: ...ically 10 minutes 7 4 2 Connections between gas sensor and test gas cylinder To obtain reliable results during adjustment make sure the hoses and sampling valves are used correctly All parts are marked accordingly For CO and synthetic air parts are marked in pink Hose transparent Hose adapter Transition piece for tapping valve Brass tapping valve flow rate 0 5 l min For NO and NO2 parts are marked...

Page 24: ...ace the adjustment tool on the interface on the board 2 Switch the adjustment tool on The Start menu appears on the display 3 On the adjustment tool Press Confirm Menu Nom Gas Unit opens 4 Use the arrow keys to select the type number for the corresponding gas type see Gas types and measuring ranges page 15 5 End the input with Confirm 6 Press ESC Value is saved ...

Page 25: ... 7 Press Confirm Current actual value is displayed 8 Open the sampling valve for feeding the test gas 9 Press Confirm to start the adjustment procedure New zero offset is calculated During the calculation an underscore runs from left to right in the 2nd line The actual value drops to 0 10When the actual value is stable press Confirm and finish calculation of the value Save appears After successful...

Page 26: ...e hose adapter must point vertically downwards 12Press Confirm Current actual value and sensitivity value from the last adjustment are displayed 13Press Confirm to start the adjustment procedure New sensitivity value is calculated During the calculation an underscore runs from left to right in the 2nd line The actual value adjusts to the entered test gas concentration The sensitivity is also recal...

Page 27: ...t to change without notice ADJUSTMENT 7 7 4 6 Final steps 1 Switch off the adjustment tool and remove it from the board 2 VISIC100SF Set maintenance mode to inactive 3 Close the measuring unit and fasten it with the 4 screws 4 Replace the housing cover and tighten it with the two screws ...

Page 28: ...ula Concentration Accuracy Rest Carbon monoxide CO 180 ppm 160 200 ppm 2 Nitrogen N2 Zero point Gas Formula Concentration Accuracy Rest Synthetic air 02 20 9 2 Nitrogen N2 Sensitivity Gas Formula Concentration Accuracy Rest Nitrogen monoxide NO 60 ppm 50 70 ppm 2 Nitrogen Zero point Gas Formula Concentration Accuracy Rest Synthetic air 02 20 9 2 Nitrogen N2 Sensitivity Gas Formula Concentration Ac...

Page 29: ...ut notice TECHNICAL DATA 8 Recommended sizes of the test gas packs Typical gas fill volume liter 34 58 110 Cylinder bottle size liter 0 9 1 6 1 6 Pressure bar 34 34 68 Dimensions mm Height Width 281 74 359 90 359 90 Empty weight kg 0 56 1 11 1 11 Valve outlet 5 8 18 UNF C10 5 8 18 UNF C10 5 8 18 UNF C10 ...

Page 30: ...3 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 ...

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