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Mobile hazardous area protection

Mobile hazardous area protection is suitable for AGVs (automated guided vehicles),
cranes, and forklift trucks to protect people when vehicles are moving or docking at a
fixed station.

The safety laser scanner monitors the area in the direction of travel and stops the
vehicle as soon as an object is located in the protective field.

Figure 16: Mobile hazardous area protection: detection of a person when a vehicle approaches

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PRODUCT DESCRIPTION

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O P E R A T I N G I N S T R U C T I O N S | microScan3 Pro I/O

8025424/1ELL/2022-01-21 | SICK

Subject to change without notice

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Summary of Contents for microScan3 Pro I/O

Page 1: ...O P E R A T I N G I N S T R U C T I O N S microScan3 Pro I O Safety laser scanners...

Page 2: ...modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective own...

Page 3: ...imultaneous monitoring 21 3 4 Example applications 22 4 Project planning 25 4 1 Manufacturer of the machine 25 4 2 Operator of the machine 25 4 3 Assembly 26 4 3 1 Protection from influences 27 4 3 2...

Page 4: ...ocedure 86 5 3 1 Changing position of the system plug 87 5 3 2 Direct mounting 89 6 Electrical installation 90 6 1 Safety 90 6 2 Connection overview 92 6 2 1 microScan3 Pro I O 92 6 3 Pin assignment 9...

Page 5: ...ints that cannot be monitored 125 7 11 8 Enable propose field 127 7 12 Inputs and outputs 129 7 13 Inputs and outputs local 131 7 13 1 Outputs 132 7 13 2 Inputs 132 7 13 3 Further settings for some si...

Page 6: ...er without system plug 163 10 4 2 Completely replacing the safety laser scanner 164 10 5 Replacing the system plug 164 10 6 Regular thorough check 165 11 Troubleshooting 166 11 1 Safety 166 11 2 Detai...

Page 7: ...6 1 Brackets 208 16 2 Alignment aid 208 16 3 Cleaning agent 208 16 4 Test rods 208 16 5 Additional accessories 208 17 Glossary 210 18 Annex 215 18 1 Conformities and certificates 215 18 1 1 Compliance...

Page 8: ...get groups However the entire operating instructions are relevant for intended use of the product Table 1 Target groups and selected chapters of these operating instructions Target group Chapters of t...

Page 9: ...if not prevented CAUTION Indicates a situation presenting possible danger which may lead to moderate or minor injuries if not prevented NOTICE Indicates a situation presenting possible danger which ma...

Page 10: ...40 10 and 1040 11 except for changes due to Laser Notice No 50 of 24 06 2007 The accessible laser of the safety laser scanner is not hazardous as long as the beam cross section is not reduced by optic...

Page 11: ...us area protection Hazardous point protection Access protection Mobile hazardous area protection e g protection from automated guided vehicles The product must not be used in safety functions The safe...

Page 12: ...nd pushbuttons Further topics Network services and ports page 73 Managing passwords page 146 Access management page 147 2 5 Requirements for the qualification of personnel The product must be configur...

Page 13: ...ser scanner on which the optics cover is located The bottom is the side of the safety laser scanner opposite the optics cover The front is the side of the safety laser scanner on which the display is...

Page 14: ...a safe control or safety relays and stop the dangerous state The safety laser scanner operates on the principle of time of flight measurement It emits light pulses in regular very short intervals If...

Page 15: ...elds can be set to various values according to the intended purpose Geometry of the scan plane The laser beams emitted cover a sector of a circle so an object can be detected in an area of up to 275 T...

Page 16: ...al plate with the connections is the system plug see figure 2 page 13 The system plug can either be mounted on the rear side or the underside The safety laser scanner s internal configuration memory i...

Page 17: ...the description in this docu ment see Collision pro tection in nar row aisles page 58 Functional use no safety rele vant use 1 Available only for devices with the Pro performance package and a maximum...

Page 18: ...contour detection field monitors a contour of the environment The electro sensitive protective device switches the associated safety outputs to the OFF state if a contour does not correspond to the s...

Page 19: ...on approaches even before the person enters the protective field The warning field must not be used for safety applications Figure 8 Warning field shown in yellow or orange in this document 3 3 5 Fiel...

Page 20: ...afety laser scanner The safety laser scanner activates the field set which is assigned to the monitoring case and therefore a particular machine status If a machine e g has various operational statuse...

Page 21: ...The field sets can affect different safety outputs in variants with several safety outputs For example they can protect 2 machines with only one safety laser scanner In order to configure simultaneou...

Page 22: ...y from the reset pushbutton When the hazardous area is entered a stop signal is triggered and starting is prevented Figure 13 Hazardous area protection detection of the presence of a person in the haz...

Page 23: ...through the protective field This type of protective device is used for the protection of access to hazardous areas When the hazardous area is entered a stop signal is triggered A person standing behi...

Page 24: ...ixed station The safety laser scanner monitors the area in the direction of travel and stops the vehicle as soon as an object is located in the protective field Figure 16 Mobile hazardous area protect...

Page 25: ...the body to be protected may not be recognized in case of non observance b Changes to the electrical integration of the safety laser scanner in the machine control and changes to the mechanical mount...

Page 26: ...quisites The safety laser scanner must be affixed so that people or parts of the body are reliably detected upon entry into the hazardous area The safety laser scanner must be affixed so that no mirro...

Page 27: ...ilability by choosing different modes for interference protection in adjacent safety laser scanners see Additional interference protection page 115 Higher multiple sampling reduces the likelihood of a...

Page 28: ...o the area Unsecured areas behind the safety laser scanner Depending on the mounting situation areas may result which cannot be detected by the safety laser scanner The undetected areas become larger...

Page 29: ...ndercut example b Mount the safety laser scanner in an undercut so that no one can enter the unsecured areas b Make the undercut at least deep enough 1 that it covers the unsecured areas completely an...

Page 30: ...With the reference contour field the safety laser scanner monitors the distance to a contour of the environment e g a wall in order to detect inadvertent adjustment or manipulation Configuring the re...

Page 31: ...tour does not represent the edge of the protected open ing the sum of the negative and positive tolerance bands must not be greater than the projection You can define a number of contours in the refer...

Page 32: ...ected opening edge of the protected opening reference contour 1 Tolerance band of the reference contour field 2 Distance of the protective field from the reference contour to ensure availability 4 3 5...

Page 33: ...follows 1 First calculate how long it takes to switch between monitoring cases tCSR tID tI where tCSR time required for switching between monitoring cases in milliseconds ms tID input delay for the c...

Page 34: ...monitoring cases in milliseconds ms tIH 12 ms processing time for local control inputs of the host tOH 35 ms time for processing and output of the host tT transmission time in the host guest group se...

Page 35: ...ous state of the machine may not be stopped or not stopped in a timely manner 1 Calculate the required minimum distance for your machine using the following formulas and examples 2 Take this calculati...

Page 36: ...e Response times page 186 Reach or approach speed of the person Resolution detection capability of the safety laser scanner Type of approach parallel Parameters specified based on the application Supp...

Page 37: ...lective surfaces e g shiny metal tile with a distance from the protective field 6 m can behave similarly to a retroreflector if the laser beam hits the surface vertically If the protective field is la...

Page 38: ...850 mm then use the calculated value as supplement C If the result is C 850 mm then use C 850 mm this value corresponds to an arm s length and is valid as a minimum supplement to protect against reac...

Page 39: ...e device by crawling beneath b Prevent people from being able to crawl beneath the protective field by mounting the safety laser scanner appropriately b If you mount the protective device higher than...

Page 40: ...ne is predefined and is less than 300 mm you can calculate the required resolution using the following formula dr HD 15 50 mm where dr coarsest permissible resolution of the safety laser scanner in mi...

Page 41: ...y close to the hazardous point A fixed barrier with a height of at least 1200 mm is located in front of the hazardous point The operator can reach over the barrier and through the scan plane into the...

Page 42: ...tive field range of 9 m Strongly reflective surfaces e g shiny metal tile with a distance from the protective field 6 m can behave similarly to a retroreflector if the laser beam hits the surface vert...

Page 43: ...ut the required minimum distance is smaller so you can mount the safety laser scanner closer to the hazardous point If you choose a coarser resolution the protective field range is larger and so the p...

Page 44: ...ety laser scanner in millimeters mm The reach approach speed is already included in the formula If the result S is 100 mm use S 100 mm If the result 100 mm S 500 mm use the calculated value as the min...

Page 45: ...nce to protect the protective device from inadvertent adjustment or tampering see Reference contour monitoring page 30 DANGER Hazard due to lack of effectiveness of the protective device If there is a...

Page 46: ...moving person The lower edge of the protective field must not be more than 300 mm above the floor ground according to ISO 13855 Resolution 150 mm The top edge of the protective field must be at least...

Page 47: ...the protective field A different calculation may be required depending on the application and the ambient conditions for example for a protective field parallel to or at any angle to the direction of...

Page 48: ...ection this is also true for a low mounting height as the safety laser scanner moves together with the vehicle In the following calculation examples only the vehicle speed is taken into account not th...

Page 49: ...rocess cannot take account of the length of the foot in front of the point of detection A person s foot could be injured if a vehicle has no ground clearance F Z L S F B Figure 34 flat rate supplement...

Page 50: ...pplement for lack of ground clearance of the vehicle in millimeters mm ZB supplement for the decreasing braking force of the vehicle from the vehicle documentation in millimeters mm Stopping distance...

Page 51: ...onse time in seconds s see Response times page 186 Vmax maximum speed of the vehicle from the vehicle documentation in millimeters per second mm s If you define a number of monitoring cases with diffe...

Page 52: ...nce of the vehicle in millimeters mm NOTE In many cases the safety laser scanner is mounted in the center of the vehicle If this is not the case you must define the protective field asymmetrically Mak...

Page 53: ...ucks Safety requirements Part 2 Use in narrow aisles DGUV Regulation 68 formerly BGV D27 Work Safety Regulations for Industrial Trucks German Social Accident Insurance DGUV VDMA Guideline Floors for t...

Page 54: ...a maximum of 2 5 km h or to a standstill before moving out of the narrow aisle or to the end position of a dead end When the industrial truck moves into the narrow aisle the protective field must be...

Page 55: ...sle varies and the industrial truck makes yawing movements During commissioning a test object in accordance with DIN 15185 2 must be used in driving tests to ensure that the protective field is adequa...

Page 56: ...mounted at the very front of the industrial truck this offset must also be taken into account for the protective field length LSLS maximum distance from the mounting position of the safety laser scan...

Page 57: ...supplement for reflection related measurement errors TZ tolerance zone of the safety laser scanner SL protective field length Assumed values SA 3850 mm 7 TZ 100 mm device with max protective field ran...

Page 58: ...ted meas urement error ZR if a reference target is nearby distance of retro reflector from protective field 6 m Prerequisites Collision protection field are used exclusively in narrow aisles Industria...

Page 59: ...ety laser scanners are mounted at the same height on all industrial trucks a reference target is mounted on each industrial truck for each scan plane The reference target is mounted on a flat surface...

Page 60: ...field must be long enough to bring both industrial trucks to a standstill under all conditions before they or their loads touch each other Calculation of the length of the collision protection field L...

Page 61: ...left reference target to the right edge of the right reference target 11 LCPF length of the collision protection field 12 maximum yaw angle of the industrial truck including angular resolution of the...

Page 62: ...signal levels of both OSSDs in an OSSD pair must be detected depending on applicable national regulations or required reliability of the safety function The maximum discrepancy time tolerated by the c...

Page 63: ...possible a uniform grounding con cept is required for the entire system In particular the functional earth must be connected using suitable conductors Electromagnetic interference depends on the envi...

Page 64: ...iguration and diagnostics The USB connection complies with the USB 2 0 mini B standard female connector The USB connection may only be used temporarily and only for configuration and diag nostics More...

Page 65: ...ame 0 V terminal strip In the event of a fault this is the only way to ensure that there can be no potential difference between the 0 V connections of the loads and those of the corresponding protecti...

Page 66: ...hing time page 32 Important information DANGER Hazard due to lack of effectiveness of the protective device The dangerous state may not be stopped in the event of non compliance The same safety level...

Page 67: ...ctly one channel must have logic value 1 Table 4 True vales with 1 off n evaluation with 2 input pairs example A1 A2 B1 B2 Result e g monitoring case no 1 0 0 0 1 0 1 0 0 2 0 0 1 0 3 0 0 0 1 4 Other i...

Page 68: ...efore the device switches to the monitoring case defined for standstill although the vehicle may be moving b Exclude faults with a common cause in the encoders Prerequisites Defects of an incremental...

Page 69: ...FI pro EFI pro 16 is an Ethernet based network for general and safety related data communica tion Devices can exchange data via EFI pro such as control signals safety related shut off signals and diag...

Page 70: ...y operated device such as a reset pushbutton Automatic resets by the protective device are only permitted in special cases if one of the following conditions is met It must not be possible for people...

Page 71: ...machine operates Figure 44 How the restart interlock works 2 person detected in protective field safety output in OFF state PROJECT PLANNING 4 8025424 1ELL 2022 01 21 SICK O P E R A T I N G I N S T R...

Page 72: ...expected starting of the machine b Affix the control switch for resetting the restart interlock outside the hazardous area b Make sure that the control switch cannot be activated by a person who is in...

Page 73: ...positively guided manner 24 V is then present at the input of external device monitoring If 24 V is not present before the OSSD pair is switched on then one of the contactors is faulty and external de...

Page 74: ...roadcast 30718 microScan3 30718 Computer with Safety Designer if in the same subnet or Broadcast if in a different subnet 30718 30738 Data output in transmit mode con tinuous UDP microScan3 Randomly s...

Page 75: ...ntrol reset ownership in Safety Designer in the EtherNet IP dialog box Reset the device to the factory settings in Safety Designer in the Factory settings dialog box 4 5 3 Assemblies The cyclic data t...

Page 76: ...ing case switching Control input Speed at dynamic control input Assembly 105 input of the device output of the control CIP Safety Update cycle 5 ms or a multiple of this depending on RPI Length 8 byte...

Page 77: ...data Status of safety function Status sleep mode Contamination warning Contamination error Reference contour monitoring Manipulation Cut off path safety oriented Cut off path Not safety related Curren...

Page 78: ...ror Assembly 121 Output of the device input of the controller not safety related CIP Update cycle 5 ms or a multiple of this depending on RPI Length 8 bytes For automation and diagnostic tasks without...

Page 79: ...mmissioning the machine and after making changes you must check whether the safety functions are fulfilling their planned purpose and whether persons are being adequately protected The regular tests o...

Page 80: ...n protection field page 83 Make sure that the operating personnel has been instructed in the protective device s function before starting work on the machine The instruction is the responsibility of t...

Page 81: ...he machine is switched on at least one LED above the safety laser scanner s display does not light up permanently you must assume that there is a fault b Test the function of the protective device by...

Page 82: ...position and indicate the detection If a number of reference contours are used check all reference contours Mobile hazardous area protection b Place the supplied test object in the path of the vehicle...

Page 83: ...of travel Does the collision protection field detect the collision protection test equipment at a distance corresponding to the maximum scanning range 18 Does the collision protection field detect tes...

Page 84: ...been dismantled Is the protective device damaged Is the protective device severely contaminated Is the optics cover contaminated scratched or destructed Has the protective device s alignment been cha...

Page 85: ...iate measures for vibration damping if vibration and shock specifica tions exceed the values and test conditions specified in the data sheet see Data sheet page 178 DANGER Improper work on the product...

Page 86: ...rvance b You must take account of the minimum distances calculated for your machine see Assembly page 26 b Mount the safety laser scanner so that crawling beneath climbing over and stand ing behind th...

Page 87: ...even during mount ing if the safety laser scanner is intended to monitor an area of 270 on a corner the safety laser scanner may be mounted rotated by a maximum of 2 5 about the vertical axis b Locat...

Page 88: ...ver plate from the rear 5 Carefully slide the new system plug into the safety laser scanner at the desired position bottom or rear 6 Screw in the system plug using the captive screws Tightening torque...

Page 89: ...safety laser scanner directly 1 Rear M5 threaded hole 2 Side M5 threaded hole b Use either the rear or the side M5 threaded holes for direct mounting see figure 53 page 89 b Use all four rear or all 4...

Page 90: ...o the safety laser scanner can fulfill its protective function b Use suitable power supply b Use the same earthing method for all devices that are electrically connected to the safety laser scanner b...

Page 91: ...rminal strip In the event of a fault this is the only way to ensure that there can be no potential difference between the 0 V connections of the loads and those of the corresponding protective device...

Page 92: ...supply is supplied via a 4 pin A coding M12 male connector on the device side 2 1 4 3 Figure 56 Pin assignment of the voltage supply male connector M12 4 pin A coded Table 7 Pin assignment of the volt...

Page 93: ...hread SH Shielding 6 3 4 Local inputs and outputs 1 XG1 The local inputs and outputs are connected on the device side via 17 pin A coded M12 female connectors If both 17 pin connections are used both...

Page 94: ...sal input 9 configurable Static control input E1 Universal input resetting OSSD pair 2 sleep mode restarting the device pausing event recording 14 Uni I 10 Universal input 10 configurable Static contr...

Page 95: ...confusion when replacing the device 1 2 6 7 14 12 3 4 5 8 9 10 11 13 15 17 16 Figure 61 Pin assignment of inputs and outputs 2 female connector M12 17 pin A coded Table 11 Pin assignment for local in...

Page 96: ...t 16 configurable Static control input H2 Universal input EDM external device monitoring OSSD pair 4 sleep mode restarting the device pausing event recording 15 Uni O 03 Universal output 3 contaminati...

Page 97: ...NOTICE The SQL CE database is not a trustworthy source The installation of untrustworthy sources may pose a safety risk b Only install SQL CE if you have to convert legacy projects 7 2 2 Projects Usin...

Page 98: ...puter to the device later assign a device to the device tile and transfer the configuration to the device 7 2 2 1 Saving verified configuration When you save a project information is saved for each de...

Page 99: ...s User group Password Authorization Operator No password required Anyone can log on as a machine operator May read configuration from the device Maintenance personnel Deactivated ex works i e it is no...

Page 100: ...engineer is permitted to reset the safety function to factory settings The maintenance engineer is permitted to remove the link to a controller reset owner ship The configuration of the device is sav...

Page 101: ...orking area using drag and drop Or b Double click on a device in the device catalog The device is shown as a tile in the working area Complementary information When a device is configured offline for...

Page 102: ...tworking Information on the functionality and basic operation of the software and on the settings in the main window can be found in the operating instructions of the Safety Designer part number 80181...

Page 103: ...smitted to the device System status Application status Current notification of the safety laser scanner Configuration date for the configuration in the device Synchronization shows whether the configu...

Page 104: ...ice must be at least as large as that of the configuration in Safety Designer or in the system plug The 3rd digit is not relevant for compatibility The functional scope of the device can be read at th...

Page 105: ...nging the IP settings Read the configuration from the device using Safety Designer and save if necessary IP address In order to enable communication between the device and the SICK safety controller o...

Page 106: ...ight If the values in the project and the values in the device differ you can read the values out from the device and adopt them in the project Approach b Click on Read from device The values are read...

Page 107: ...ces apart b Give each device a unique device name Project name The project name is used to identify an entire project The same project name should be chosen for all devices in the project b Enter a pr...

Page 108: ...il Description A description makes it easier to understand an application s context more quickly b Enter a description with a maximum of 1000 characters 7 7 Protocol settings 7 7 1 EFI pro SNN Enter t...

Page 109: ...color Double click on an assembly Opens the detailed view with the individual data fields Click on a connection Opens a context menu to edit or delete the connection Use the SCID mechanism If you edit...

Page 110: ...Basic settings for the application 2 Settings for the display Application type The type of application depends on the application of the safety laser scanner b Select application type Mobile Mobile h...

Page 111: ...ations in the set language Display alignment If you mount the safety laser scanner with the optics cover downward you can rotate the orientation of the display through 180 The preview shows the select...

Page 112: ...ntal approach the requirement is to detect the leg The typical object resolution is leg 70 mm Access protection Vertical Typically for access protection the requirement is to detect a person The typic...

Page 113: ...istance from the hazardous point to the new response time Multiple sampling indicates how often an object has to be scanned before the safety laser scanner responds A higher multiple sampling reduces...

Page 114: ...tiple sampling in place This reduces the possibility that insects weld sparks or other particles cause the machine to be switched off This increases machine availability The standard response time app...

Page 115: ...if you choose different settings for interference protection Modes 1 to 4 are available Interference protection influences the scan cycle time and therefore the response time Mode 1 0 ms per scan cyc...

Page 116: ...eld monitors a contour of the environment The safety laser scanner switches all safety outputs to the OFF state if a contour does not match the set parameters because for example the mounting of the s...

Page 117: ...e the safety laser scanner responds 2 Select object resolution The object resolution defines the size that an object must be to allow it to be reliably detected Tolerance band A contour has a positive...

Page 118: ...nd fields In the area below you can define the field type enter the name and configure multiple sampling and the object resolution if necessary Toolbar Using the tools in the field editor you can draw...

Page 119: ...al contour Clicking again clears the spatial contour shown Show live spatial contour Paste background image see Background image page 122 Open field editor settings Field display Safety Designer displ...

Page 120: ...et containing one field is created 2 Enter a unique name for the field set under Name 3 Add further fields to the field set if necessary Add field 1 Select the field set to which you would like to add...

Page 121: ...t resolution defines the size that an object must be to allow it to be reliably detected Tolerance band A contour has a positive and a negative tolerance band The cut off path goes to the OFF state if...

Page 122: ...fields saved in the file will be shown 3 Select the required field sets and fields 4 Start the import The field sets and fields will be imported Exporting field sets and fields 1 Click on Export fiel...

Page 123: ...itor You can then freely move or rotate the background image in the field editor 7 If necessary click on the Lock position of the image option It is no longer possible to change the background image i...

Page 124: ...s a polar coordinates system b Select Color of the grid The field editor s grid is displayed in the chosen color b Select Color of the drawing surface The field editor s drawing area is displayed in t...

Page 125: ...ne each point individually 7 11 7 Drawing in points that cannot be monitored The area to be monitored is scanned radially 1 For this reason shadows 3 are formed by objects in the room 2 support column...

Page 126: ...red areas may be created The field editor shows the shadowing of the masked area 3 1 Click on the Mask areas tool The tools you can use to draw fields are shown crosshatched 2 Choose a drawing tool 3...

Page 127: ...n NOTE If you propose a protective field the proposal does not replace calculation of the minimum distance You must calculate the minimum distance and check whether the size of the proposed protective...

Page 128: ...sion The surrounding contour is used as it is measured Automatic reduction You can specify that the proposed field is drawn smaller than the measured surround ing contour so that the field will be at...

Page 129: ...igner provides a selection of the possible signal inputs Use one input source You can specify that the same source is used for all inputs Monitoring case switching If you want to switch between differ...

Page 130: ...device via the assembly or via Safety Designer Automatic start after connection After aborting the safe communication the safety laser scanner signals to Wait for inputs As soon as the connection has...

Page 131: ...x Connection overview Safety Designer shows the plug connectors of the safety laser scanner Pin assignment Safety Designer displays the plug connectors with their individual pins Assigning signals to...

Page 132: ...o the OFF state and the device switches to the locking state Once the cause of the error has been rectified the device must be completely restarted Application error setting In the event of an applica...

Page 133: ...ck for an OSSD pair you can influence the restart interlock behavior for the application b Take account of the notes in the project planning chapter Restart interlock for the OSSD pair The safety lase...

Page 134: ...e two incremental encoders are allowed to deviate from one another e g when cornering The value is given as a percentage of the higher of the two speeds whether forwards or backwards In case of differ...

Page 135: ...Areas for defined cut off behavior 9 Remove field set from a monitoring case In the monitoring case editor you can also define the monitoring cases with input conditions and assign the field sets Furt...

Page 136: ...12 ms bounce time 12 ms Tactile controls relays 30 ms to 150 ms Control via independent sensors 130 ms to 480 ms Also take account of the notes relating to when to switch between monitoring cases see...

Page 137: ...case must be active in each monitoring case table at all times As long as no monitoring case is active in a monitoring case table after the start all outputs remain in the OFF state and the device di...

Page 138: ...e Creating cut off path and entering a name 1 Create a cut off path for every field in the largest field set 2 Enter a descriptive name for each cut off path Assigning an OSSD pair b Place a check in...

Page 139: ...d as being permanently clear If the monitoring case becomes active the cut off path is always in the ON state If fields have not been assigned to certain cells in a monitoring case table Safety Design...

Page 140: ...ut off paths You can visualize the result of the set configuration in the simulation Simulation components and options Display the status of the OSSD pairs Display the status of the cut off paths Get...

Page 141: ...Send mode 2 Data content 3 Angular range You can define which data from the safety laser scanner is to be output via UDP or TCP IP Important information DANGER Danger of using data output for safety f...

Page 142: ...nputs and outputs Angular range You define in which range measurement data and data on detections in fields are output Complementary information For additional information on data output see the techn...

Page 143: ...iates from the planned safety function or does not fulfill the requirements in the risk assessment verification must not be confirmed The configuration must be verified to ensure that the safety funct...

Page 144: ...ltage supply If the configuration is not verified the safety laser scanner may not be operated as a protective device You can start the safety function manually to test the safety laser scanner and th...

Page 145: ...ctified for example a locking state because of a supply voltage which is too low Communication with the device remains intact connections for configuration safety function and data not relating to saf...

Page 146: ...o the factory settings 7 20 4 Managing passwords Assigning or changing passwords 1 Establish a connection to the device 2 In the device window under Service select the User password entry 3 In the Use...

Page 147: ...display USB If you deactivate the USB interface and service work is to be performed on the device at a later time the service technicians e g from SICK may have to be given access to your network As...

Page 148: ...ith the Safety Designer every time the optics cover is replaced b Carry out the optics cover calibration at room temperature 10 C to 30 C b Only carry out the optics cover calibration using a new opti...

Page 149: ...ctiveness of the protective device may be affected unintentionally b After every change to the machine and changes to the integration or operational and secondary conditions of the safety laser scanne...

Page 150: ...tening torque 8 3 Switching on After switching on the safety laser scanner performs various internal tests The OFF LED illuminates continually The ON LED is off The start procedure lasts approx 10 sec...

Page 151: ...con figured time to restart expires The OFF state and ON state LEDs can be found in multiple locations on the safety laser scanner 3 additional sets are arranged in pairs on the base of the optics co...

Page 152: ...ntegrated 9 2 Regular thorough check The test is intended to ensure that the hazardous area is monitored by the protective device and any attempted access to the hazardous area is prevented b Carry ou...

Page 153: ...n the safety laser scanner 3 additional sets are arranged in pairs on the base of the optics cover So the LEDs can also be seen in many cases when it is not possible to see the display e g due to the...

Page 154: ...etwork status LED labeling NS LED status Relevance Troubleshooting o No supply voltage b Check the voltage supply O Green Device connected IP address present EFI pro connection estab lished Green Devi...

Page 155: ...outputs in ON state The number at bottom right indicates the active monitoring case A configured OSSD pair OSSD pair in OFF state 2 to 4 configured OSSD pairs For each of the 4 cut off paths the follo...

Page 156: ...ock Protective field is clear reset can take place Configuration with restart interlock Reset button pressed Safety output in the OFF state Configuration with restart interlock Reset button pressed Sa...

Page 157: ...contour field Tamper protection The safety laser scanner does not detect any contour within the config ured tolerance band of the reference contour field All safety outputs in the OFF state Display f...

Page 158: ...and config urations Sleep mode All safety outputs in the OFF state Press any pushbutton to obtain more information 9 OPERATION 158 O P E R A T I N G I N S T R U C T I O N S microScan3 Pro I O 8025424...

Page 159: ...cted may not be recognized in case of non observance b Make sure that the optical properties of the optics cover are not changed by beading water mist frost or ice formation If necessary remove any re...

Page 160: ...ner Further topics Spare parts page 207 Accessories page 208 10 3 Replacing the optics cover If the optics cover is scratched or damaged it must be replaced You can order the replacement optics cover...

Page 161: ...s b Mount the optics cover according to the following instructions to ensure IP65 leak tightness of the housing b Only use a new optics cover as a replacement b Provide ESD protection when replacing t...

Page 162: ...Make sure that the optics cover is clear of dirt and damage How to recommission the safety laser scanner 1 Properly remount the safety laser scanner see Mounting page 85 2 Reconnect all electrical con...

Page 163: ...plug from the defective safety laser scanner 3 Unscrew the fixing screws and remove the defective safety laser scanner 4 Mount the system plug on the new safety laser scanner see Replacing the system...

Page 164: ...aser scanner is closed and the system plug is mounted b Mount the system plug and the cover plate b Close each M12 plug connector on the safety laser scanner using a male cable connector or a protecti...

Page 165: ...in taking particular care to conduct all of the thorough checks described see Commissioning page 149 10 6 Regular thorough check The test is intended to ensure that the hazardous area is monitored by...

Page 166: ...ted starting of the machine b When any work is taking place use the protective device to secure the machine or to ensure that the machine is not switched on unintentionally NOTE Additional information...

Page 167: ...ress The Functionality of the device and Functionality of the configuration show whether a configu ration is compatible with the firmware version of a device This can be important when exchanging a de...

Page 168: ...Troubleshooting C1 Faulty configuration The configuration is faulty b Reconfigure the device C2 Incompatible configura tion The configuration in the system plug does not match the device s func tiona...

Page 169: ...esigner or interrupt the voltage supply for at least two seconds b Replace the safety laser scanner and send it to the manufacturer for repair E3 Fault in the system plug The system plug has an intern...

Page 170: ...ontrol inputs is not assigned to a monitor ing case The signal is applied for longer than the set input delay 1 s b Check the configuration with Safety Designer b Check the working process of the mach...

Page 171: ...er ance time The combination of multiple warn ings has resulted in a fault The tolerance time of 1 s has been exceeded as there are multiple warnings b Use Safety Designer to check what warnings exist...

Page 172: ...he data recorder diagnostic file in the data recorder You can adjust the settings in the Safety Designer main window Table 26 Data recorder Start recording Stop recording Typical applications Check sp...

Page 173: ...ayed in turquoise if they are detected at a distance of more than approx 0 5 m 11 4 2 Event history Overview Figure 93 Event history 1 Data source 2 Available views 3 Navigation The safety laser scann...

Page 174: ...hand area Measurement data for the selected event The measurement data of the selected object detection is displayed If multiple scans are stored for the selected object detection you can view the ind...

Page 175: ...rt of the window ways to solve them are also shown Table 27 Print message history or save as a PDF Print message history Save message history as a PDF 11 4 4 Status inputs and outputs Safety Designer...

Page 176: ...n assembly to open a detailed view featuring the individual data fields 11 TROUBLESHOOTING 176 O P E R A T I N G I N S T R U C T I O N S microScan3 Pro I O 8025424 1ELL 2022 01 21 SICK Subject to chan...

Page 177: ...rdance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request DECOMMISSIONING 12 8025424 1ELL 2022 01 21 SICK O P E R A T...

Page 178: ...e read at the following locations Label on the device Display entry in Device info menu at Hardware Safety Designer Overview dialog only with connected device Safety Designer report Table 29 Functiona...

Page 179: ...5 5 m 40 m Devices with a max protec tive field range of 9 0 m 64 m Fields 128 Simultaneously monitored fields Devices with a max protec tive field range of 4 0 m 8 Devices with a max protec tive fiel...

Page 180: ...m 65 mm Devices with a max protec tive field range of 9 0 m 100 mm Additional supplement ZR for reflection based meas urement errors 350 mm Deviation from ideal flatness of scan field at 5 5 m 3 100 m...

Page 181: ...field range of 9 0 m 4 Duration of OFF state 80 ms Automated restart after 2 s to 60 s configurable Voltage supply Connection type Male connector M12 4 pin A coded Length of cable with wire cross sec...

Page 182: ...nt consumption at 24 V No output load 0 5 A typ 0 35 A With maximum output load 3 5 A In sleep mode no output load Typ 0 33 A Power consumption No output load 12 W typ 8 1 W With maximum output load 1...

Page 183: ...V Input current HIGH 2 mA 3 mA Input current LOW 0 mA 2 mA Input capacitance 10 nF Input frequency max switching sequence when used as control input 20 Hz Sampling time 4 ms Response time at EDM after...

Page 184: ...switched on 6 Time from the occurrence of the event until the output is switched off 7 Per connection Mechanical data Table 35 Mechanical data microScan3 Pro I O Dimensions W H D 112 mm 163 mm 111 1 m...

Page 185: ...ith IEC 61496 3 3 klx 3 IEC 61496 1 no 4 3 1 and no 5 4 2 IEC 61496 3 no 4 3 1 and no 5 4 2 Condensation has an influence on normal operation 4 For direct mounting Miscellaneous data Table 37 Miscella...

Page 186: ...r example OFF state of the OSSD pair DANGER Hazard due to lack of effectiveness of the protective device In the case of non compliance it is possible that the dangerous state of the machine may not be...

Page 187: ...2 3 4 n 31 ms 20 ms EFI pro n 31 ms 35 ms Mode 3 2 ms OSSD pair 1 n 32 ms 10 ms OSSD pair 2 3 4 n 32 ms 20 ms EFI pro n 32 ms 35 ms Mode 4 3 ms OSSD pair 1 n 33 ms 10 ms OSSD pair 2 3 4 n 33 ms 20 ms...

Page 188: ...35 ms time for processing and output of the guest device tT transmission time in the host guest group see Safety Designer window Connection overview column Response time via network ms tIH 28 ms time...

Page 189: ...protective field range of 4 0 m Resolution Scan cycle time 40 ms Scan cycle time 30 ms 70 mm 4 00 m 4 00 m 50 mm 3 50 m 3 00 m 40 mm 3 00 m 2 30 m 30 mm 2 30 m 1 70 m Table 40 Protective field range...

Page 190: ...ger scan ning range than the maximum protective field range The requirements for size and remission of objects to be detected are illustrated in the following graphs as a function of the desired scann...

Page 191: ...s devices with a max protective field range of 9 0 m d Required minimum size of the object in mm D Scanning range in m 2 Scan cycle time 40 ms 3 Scan cycle time 50 ms TECHNICAL DATA 13 8025424 1ELL 20...

Page 192: ...m and devices with max protective field range of 5 5 m R Required minimum remission in D Range in m 1 Black shoe leather 2 Matt black paint 3 Gray cardboard 4 Writing paper 5 White plaster 6 Reflecto...

Page 193: ...ive field range of 9 0 m R Required minimum remission in D Scanning range in m 1 Black shoe leather 2 Matt black paint 3 Gray cardboard 4 Writing paper 5 White plaster 6 Reflectors 2 000 reflective ta...

Page 194: ...0 logic status of the control input is 0 Safety relevant parameter 1 logic status of the control input is 1 control input 2 A2 control input 16 H2 Safety function BOOL Control input 2 A2 16 H2 Contro...

Page 195: ...trol input 1 32000 32000 speed in mm s Safety relevant parameter Speed1Valid Safety function BOOL Speed1 valid 0 Invalid speed Safety relevant parameter 1 speed valid Speed2 Safety function INT Speed...

Page 196: ...parameter 0 1 0 start safety function duration of sta tus 1 120 ms 1 ignored 1 Control inputs 9 E1 to 16 H2 are only available with microScan3 Pro 2 Cut off paths 5 to 8 are only available for the Pr...

Page 197: ...case Monitoring case table 2 Signals the current active monitoring case of monitoring case table 2 0 no monitor ing case is active Parameter with out safety impli cation 1 254 num ber of the current a...

Page 198: ...n ner does not detect a contour in the set toler ance band All safety outputs in the OFF state 0 contour in the set tolerance band or refer ence contour monitoring not active Parameter with implicatio...

Page 199: ...speed in mm s Safety relevant parameter Speed2Valid Safety function BOOL Speed2 valid 0 Invalid speed Safety relevant parameter 1 speed valid StandbymodeActive Diagnostics BOOL Status sleep mode Signa...

Page 200: ...1 Bit 0 0 Speed2Valid Reserved Speed1Valid Reserved ActivateCa seSwitching Reserved 1 control input 8 D2 control input 7 D1 control input 6 C2 control input 5 C1 control input 4 B2 control input 3 B1...

Page 201: ...can be switched from network outputs of another EFI pro device Table 47 Assembly 106 107 108 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Reserved 1 1 SafeCutOff Path08 SafeCutOff Path07 Sa...

Page 202: ...odeac tive 1 1 SafeCutOff Path08 SafeCutOff Path07 SafeCutOff Path06 SafeCutOff Path05 SafeCutOff Path04 SafeCutOff Path03 SafeCutOff Path02 SafeCutOff Path01 2 Reserved 3 Reserved 4 1 NonsafeCu tOffP...

Page 203: ...Bit 3 Bit 2 Bit 1 Bit 0 0 Reserved Manipula tionStatus Reference ContourSta tus Contamina tionError Contamina tionWarning Standbymo deActive RunModeac tive 1 1 SafeCutOff Path08 SafeCutOff Path07 Safe...

Page 204: ...4 11 Reserved DeviceError Applicatio nError 1 Cut off paths 5 to 8 are only available for the Pro performance package 13 7 1 2 10 Assembly 121 Output of the device input of the controller not safety r...

Page 205: ...1 22 64 8 111 1 M5 7 5 2 1 3 Figure 101 Dimensional drawing All dimensions in mm 1 Mirror rotational axis 2 Scan plane 3 Required viewing slit TECHNICAL DATA 13 8025424 1ELL 2022 01 21 SICK O P E R A...

Page 206: ...Pro I O Integration in the con trol Protective field range Position of the system plug when delivered Type code Part number I O EFI pro 4 0 m Bottom MICS3 CCAZ40AA1P01 1110035 I O EFI pro 5 5 m Bottom...

Page 207: ...0 m MICS3 CCAZ90AA1 1110036 15 2 System plug Table 56 System plug Spare part for Connection type Type code Part number Device Part number microScan3 Pro I O 1110033 1110035 1110037 M12 plug connector...

Page 208: ...ting kit 2102289 16 2 Alignment aid Table 59 Alignment aid ordering information Part Type code Part number Alignment aid 2101720 16 3 Cleaning agent Table 60 Cleaning agent ordering information Part P...

Page 209: ...Part number Torque screwdriver with attachment for M12 plug connector 2081618 ACCESSORIES 16 8025424 1ELL 2022 01 21 SICK O P E R A T I N G I N S T R U C T I O N S microScan3 Pro I O 209 Subject to ch...

Page 210: ...ntrol input or a dynamic control input Dangerous state A dangerous state is a status of the machine or facility where people may be injured Protective devices prevent this risk if the machine is opera...

Page 211: ...set can contain different field types e g a protective field and a warning field Hazardous area Hazardous area is any space within and or around machinery in which a person can be exposed to a hazard...

Page 212: ...the hazardous area of a machine or vehicle As soon as the electro sensitive protective device detects an object in the protective field it switches the associated safety outputs to the OFF state This...

Page 213: ...ng to the sensor s response and supply of the switch off signal to the protective devi ce s interface for example OFF state of the OSSD pair Restart interlock The restart interlock prevents the machin...

Page 214: ...de or restarting the protective device for example If sleep mode is activated by a universal input the sleep mode must not be used for safety applications Certain universal inputs can also be used in...

Page 215: ...ifications stated in the EU declaration of conformity have been used as a basis for this 18 2 Note on standards Standards are specified in the information provided by SICK The table shows regional sta...

Page 216: ...dditional mechanical protective measures fitted and secured against manipulation which prevent reaching below above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the machi...

Page 217: ...feHDDM functionality In many cases you can use the following examples as a guide NOTE You must comply with the standard ISO 13855 when choosing the mounting method Mount several safety laser scanners...

Page 218: ...d and mounting the lower safety laser scanner with the optics cover facing upward Mount several safety laser scanners crosswise If you tilt opposite safety laser scanners with respect to one another b...

Page 219: ...rd In any event ensure that the protective field is at the right height so that crawling beneath and climbing over are prevented and so that the set resolution matches the mounting height 2 Figure 107...

Page 220: ...ontour 32 25 Stationary application with horizontal scan plane for hazardous area protection 34 26 Protection against reaching over when mounted low dimensions in mm 37 27 Protection against reaching...

Page 221: ...02 65 Functional scope 104 66 Network settings EFI pro 105 67 Identification 107 68 Application 110 69 Monitoring plane 111 70 Reference contour field 116 71 Field editor 118 72 Field set template 122...

Page 222: ...ward 217 103 Mounting 2 safety laser scanners with the optics cover facing downward 217 104 Mounting the upper safety laser scanner with the optics cover facing upward and mounting the lower safety la...

Page 223: ...ing MS 154 24 Overview of status information 155 25 Fault types 168 26 Data recorder 172 27 Print message history or save as a PDF 175 28 Devices and type codes 178 29 Functional range of microScan3 P...

Page 224: ...nt aid ordering information 208 60 Cleaning agent ordering information 208 61 Ordering information test rods 208 62 Reference target 208 63 Testing equipment 208 64 Tools 209 65 Note on standards 215...

Page 225: ...LIST OF TABLES 20 8025424 1ELL 2022 01 21 SICK O P E R A T I N G I N S T R U C T I O N S microScan3 Pro I O 225 Subject to change without notice...

Page 226: ...20 LIST OF TABLES 226 O P E R A T I N G I N S T R U C T I O N S microScan3 Pro I O 8025424 1ELL 2022 01 21 SICK Subject to change without notice...

Page 227: ...LIST OF TABLES 20 8025424 1ELL 2022 01 21 SICK O P E R A T I N G I N S T R U C T I O N S microScan3 Pro I O 227 Subject to change without notice...

Page 228: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E...

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