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 FLOWSIC600 · Technical Information · 8010125 V 4.0 · © SICK AG

Flow Calibration

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This chapter can be used as separate document to support the staff of flow test facilities 
when calibrating the meter. Experienced staff may use the Short Guide.
All information in this chapter relates to FLOWSIC600 devices marked ‘II

+

’ and the 

MEPAFLOW600 CBM software V1.2.00 or higher.

3.1

Short Guide to flow calibration

Verification and installation

Check the meter for possible damages due to delivery.

Cross-check the serial number on the main plate with the serial number in the 
Manufacturer Data Report (MDR) as well as the size. design pressure, design 
temperature, flow range and meter factor.

Install the flow meter on the flow test facility (

 pg. 76, 3.3.2

).

Connect up the FLOWSIC600 (power supply cable, pulse outputs and RS485 MODBUS 
connections 

 pg. 77, 3.3.3

).

Remove the front cap and switch Parameter write lock to the unlock position (

 pg. 78, 

3.3.5

).

Close the front cap and switch on the power supply.

Parameter setup

Establish an online connection between FLOWSIC600 and MEPAFLOW600 CBM 
software (User Access Level: "Service"; Password: see Service Manual). (

 pg. 125, 5.3

)

Verify the key data on the "Meter information" page of MEPAFLOW600 CBM with the 
data of the Parameter report of the MDR (

 pg. 79, 3.3.6

).

Switch the meter into Configuration Mode.

Open the "Meter calibration" wizard in MEPAFLOW600 CBM (select Tools / Meter 
calibration).

Enter the pressure and temperature values on the wizard page 1 of 4 (

 pg. 79, 3.3.7

).

Check whether the meter is correctly set for the calibration (

 pg. 80, 3.3.8

).

Click "Write to meter".

Determination of adjust factors

Provide a gas flow rate within the valid flow range in the test line.

Check the performance of the meter and check the "Meter status" table (

 pg. 80, 3.3.8

).

Adjust the zero phase if necessary (

 pg. 84, 3.3.8.3

).

Prepare MEPAFLOW600 CBM data recording if required (

 pg. 86, 3.3.9

).

Carry out the flow verification. When finished, calculate the Weighted Mean Error 
(WME) and the adjust factor(s) and enter them in the meter (

 pg. 88, 3.4.1

). 

The MEPAFLOW600 CBM Calibration wizard supports the determination and 
setting of factors and coefficients (

 pg. 88, 3.4.1

).

Summary of Contents for FLOWSIC600

Page 1: ...TE C H NI CA L I NFO RMA T I ON Title Ultrasonic Gas Flow Meter for Custody Transfer and Process Applications MEPAFLOW600 CBM and Firmware V3 6 xx FLOWSIC600 Ultrasonic Gas Flow Meter ...

Page 2: ...tmospheres AWG American Wire Gage CBM Condition Based Maintenance CSA Canadian Standards Association DC Direct Current DIN Deutsches Institut für Normung DN Nominal Diameter internal DSP Digital Signal Processor EC European Community EMC Electro Magnetisc Ccompatibility EN Euro Norm European Standard EVC Electronic Volume Corrector Ex Potentially explosive atmosphere HART Communication interface I...

Page 3: ...could result in personal injury or property damage NOTICE Hazard which could result in property damage Information Symbols Hazard general Hazard in potentially explosive atmospheres Hazard by voltage Information about the use in potentially explosive atmospheres Important technical information for this product Important information on electric or electronic functions Supplementary information Link...

Page 4: ...20 2 2 3 Signal processing unit 20 2 3 Measuring principle 21 2 3 1 Determining the gas velocity 22 2 3 2 Calculating the volumetric flow rate 24 2 3 3 Calculating the actual volume 26 2 3 4 Determining the speed of sound 27 2 4 Path failure compensation 28 2 5 Output configurations 32 2 5 1 Hardware variants and signal outputs I O configuration 32 2 5 2 Optional integrated Electronic Volume Corre...

Page 5: ... 80 3 3 9 Data record during flow calibration optional 86 3 4 Adjustment of the FLOWSIC600 88 3 4 1 Determining adjust factors with the Meter calibration wizard 88 3 5 Sealing 92 3 6 Flow recalibration 93 4 Installation 95 4 1 General notes 96 4 1 1 Delivery 96 4 1 2 Transport and storage 97 4 2 Installation 98 4 2 1 Measuring location 98 4 2 2 Installation configurations 99 4 3 Mechanical install...

Page 6: ... 2 Application data Field setup page 2 of 8 135 5 5 3 Integrated electronic volume corrector EVC Field setup page 3 of 8 136 5 5 4 I O configuration output configuration Field setup page 4 of 8 137 5 5 5 I O configuration terminal assignment Field setup page 5 of 8 138 5 5 6 LCD display setup Field setup page 6 of 8 141 5 5 7 Configuration update Field setup page 7 of 8 143 5 5 8 Maintenance repor...

Page 7: ... Diagnostics Comparison Report Check 181 6 4 4 Trend report 183 6 4 5 Backup of MEPAFLOW600 CBM meter database 185 6 5 Optional adaptation of the User Warnings 185 7 Troubleshooting 187 7 1 General troubleshooting 188 7 2 Indication of meter states system alarms and warnings 188 7 2 1 Checking the Meter Status window 189 7 2 2 Checking the User Warnings window 191 7 2 3 Checking the diagnostic met...

Page 8: ...ata editing in Configuration Mode 232 9 3 5 Resetting the error volume counters 233 9 3 6 Acknowledging a battery replacement 233 9 4 Logbooks 234 9 4 1 Overview of event entries in meter logbooks 234 9 4 2 Acknowledging a logbook entry on the LCD display 237 9 5 SPU terminal assignment 238 9 6 Connection diagrams for operating the FLOWSIC600 in hazardous areas in accordance with North American Re...

Page 9: ... FLOWSIC600 1 Important Information About this document Scope of document Safety instructions Authorised staff General safety instructions and protective measures Dangers due to hot corrosive and explosive gases and high pressure Dangers due to heavy loads Environmental information and instructions for disposal ...

Page 10: ...ailable via www FLOWSIC600 com or from your local representative FLOWSIC600 MODBUS specification document FLOWSIC600 HARTbus specification document FLOWSIC600 Technical Bulletin ENCODER Output Documentation available from your local representative after training FLOWSIC600 service manual FLOWSIC600 extraction tool operating instructions 1 2 Scope of document The following terms will be used for me...

Page 11: ...ire flow meter Should it be necessary to flood the FLOWSIC600 please contact the manufacturer prior to doing so In addition the following instructions must be strictly adhered to 1 4 Authorized staff Persons responsible for safety shall ensure the following Any work on the measuring system shall only be carried out by qualified staff and must be approved by skilled staff responsible for the plant ...

Page 12: ...perating and service instructions and equipment documentation shall always be available on site Always observe the safety instructions and notes on the prevention of injuries and damage given in these manuals Ensure appropriate protective accessories are available in sufficient supply Always use such protective accessories Check that appropriate safety devices are fitted and working correctly 1 6 ...

Page 13: ...there are few restrictions for disposal except for the printed circuit boards which must be disposed of as electronic scrap WARNING Only use lifting gear and equipment e g lifting straps which is suitable for the weight to be lifted Max load information can be found on the type plate of the lifting gear The eye bolts attached to the meter body are suitable for the transport of the measuring device...

Page 14: ...14 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Important Information Subject to change without notice ...

Page 15: ...nge without notice FLOWSIC600 2 Product Description Features and applications System components Measuring principle Path failure compensation Output configurations Operating states meter states and signal output Self diagnosis with user warnings Data handling in the FLOWSIC600 MEPAFLOW600 CBM ...

Page 16: ...of the FLOWSIC600 are Hermetically sealed titanium Ultrasonic transducers integrated into the meter body Direct path design Intelligent self diagnosis with Condition Based Maintenance CBM functionality Counters logbooks and configurable data logs on board MEPAFLOW600 CBM a comprehensive user interface which includes meter and data management No damage from over ranging Measuring range up to 1 120 ...

Page 17: ...y internal billing Meters with 4 paths can be used for fiscal gas metering in any segment of the natural gas market including gathering transportation distribution and storage National pattern approvals exist for several countries Figure 2 FLOWSIC600 1 path 2 path and 4 path 2 1 2 FLOWSIC600 2plex 4 1 CBM Design The FLOWSIC600 2plex combines a fiscal and a diagnostic meter the check meter with one...

Page 18: ...sts for installations that traditionally utilized two separate meters with their associated piping The primary benefit of this design is that two different companies can utilize one meter body but have totally electrically isolated metering systems This permits each company to compute flow with equal accuracy but be totally independent of each other Additionally should one of the electronics devel...

Page 19: ...n either end The meter body is made of a single piece casting or forging which is machined on precision equipment to ensure high reproducibility of the geometric parameters The internal diameter design of the sealing surface and standard dimensions of the flanges are in accordance with the specifications in the key code The meter body material is chosen to suit customer requirements Standard meter...

Page 20: ...n non volatile data memory FRAM together with a time stamp Logbooks pg 234 9 4 On system restart the counter readings that were last saved are restored as the start values for the volume counters The FRAM backup provides an unlimited number of writing cycles and protects the saved data for a minimum of 10 years The SPU is equipped with a front panel containing a two line LCD to display current mea...

Page 21: ...ection of flow tBA The ultrasonic transducers operate alternately as a transmitter and receiver Each trans ducer is a piezoceramic element that is coupled with a diaphragm To transmit signals an alternating current is applied to the piezoceramic element so that it vibrates mechanically piezoelectric effect These vibrations are then transferred through the diaphragm to the gas The vibrations are pr...

Page 22: ... The signal propagation times in the flowing gas tAB and tBA are determined on the basis of this transit time Path velocity The path velocity vPath i is calculated from the difference between the two transit times L i is the distance between the two transducer diaphragms This distance is calculated by subtracting the length of the transducers used Reg 7109 to 7116 SensorLength i AB from the distan...

Page 23: ...ror i If the proportion of invalid measure ments exceeds a certain threshold Reg 3514 Limit Error manufacturer constant 95 the path is not used in the calculation of the flow velocity In such cases a replace ment value may be determined for the faulty path in order to compensate for the failure 2 4 p 28 Flow velocity VOG The sum of the weighted average of the each of the four path velocities is th...

Page 24: ...SIC600 Correcting the impact of pressure and temperature on the geometry of the meter body The geometry parameters of the meter body are based on ambient temperature of 20 C and 1 bar a and have been optimized to minimize deviations due to the influence of pressure and temperature However there is still an impact of pressure and temperature on the geometry of the meter body and thus on the measure...

Page 25: ...ed mean error WME equivalent to OIML recommendation no 137 1 For Qi 0 9 Qmax a weighted factor of 0 4 should be used instead of 1 OIML 137 1 The corresponding factor is then calculated as follows The result of the volumetric flow calculation is stored in register 7001 VolumeFlow For further details on correction functions 3 Flow Calibration Qv cal Qv corr AFforward Qv cal Qv corr AFreverse Qi Test...

Page 26: ...lution of aggregated volumes per volume unit m3 or ft3 is defined in register 5014 TotalizerResolution When reading the volume counters 5010 to 5013 the corresponding counter resolution must be considered Counter resolution defaults Ts Measuring interval between two measurements Vi Qv cal Ts Reg Volume Counter Abbreviation 5010 Volume at flowing conditions forward Vf 5012 Volume at flowing conditi...

Page 27: ...imes tAB i and tBA i of a path A theoretical speed of sound can be derived from the gas composition pressure and tem perature values This theoretical speed of sound and the measured speed of sound should be identical The speed of sound thus provides an excellent diagnostic measure for system operation pg 169 6 2 1 Reg Volume counter Abbreviation 5016 low bit 5017 high bit Total volume at flowing c...

Page 28: ...TICE Type approval A 4 path FLOWSIC600 is able to compensate for the failure of one or more paths using a static or an adaptive compensation routine as described below Path failure may be caused by a received ultrasonic signal which is invalid i e the quality of the ultrasonic signal received will not allow the determination of a correct signal travel time and therefore correct gas velocity for th...

Page 29: ...lt attenuation constant for this self learning algorithm Reg 7206 PathCompAverWeight ensures that statistical variation is suppressed The path relationships for low 1 8 m s or3 28 to 26 25 ft s and high flow velocities 8 m s or 26 25 ft s are determined separately see table below This improves the result of the compensation because the path relationships are more stable at higher flow veloci ties ...

Page 30: ... a path failure is being compensated with the Check request signal An additional measurement uncertainty of up to 0 35 is tolerated in a four path system when it is operating under the meter status Check request The volume measured for that period is stored in the normal volume counters for each flow direction Multiple path failure is compensated using the same principle but the system then oper a...

Page 31: ...or that period is stored in separate error volume counters for each flow direction This enables gas quantities transported to be determined despite an increased measurement uncertainty Deactivation of the adaptive path failure compensation If path failure compensation is not required the calculation of the path relations can be suppressed by setting the attenuation constant Reg 7206 PathCompAverWe...

Page 32: ...an output The settings can be configured on the Parameters page and in the Field setup wizard of the MEPAFLOW600 CBM software Digital output Possible Settings Output DO0 31 32 Pulse warning data invalid flow direction check request AO output 4 20mA or 4 20mA with serial HART 1 1 For more detail on HART see document HARTbus specification Communication 33 34 Communication port RS485 MODBUS2 fixed 2 ...

Page 33: ...nt Output configuration1 1 X Y Z X Code for hardware variant and output configuration within the new internal Key Code Y Code for hardware variant within the Key Code pg 207 Figure 97 Z Code for output configuration Analog board Standard 1 1 1 2 1 2 3 1 3 4 2 4 5 2 4 6 2 5 7 2 5 9 4 7 0 4 2 Low pressure E 7 1 F 7 2 G 7 3 H 8 4 I 8 4 J 8 5 K 8 5 L 9 7 Q 9 2 Output terminal 31 32 Pulse Pulse Status ...

Page 34: ... X Code for hardware variant and output configuration within the new internal Key Code Y Code for hardware variant within the Key Code pg 207 Figure 97 Z Code for output configuration Analog board Standard A 5 8 B 5 9 C 6 10 D 6 11 Low pressure M A 8 N A 9 O B 10 P B 11 Output terminal 31 32 EVC ext PS EVC ext PS EVC int PS EVC int PS 33 34 RS485 RS485 RS485 RS485 51 52 Pulse Pulse Pulse Pulse 41 ...

Page 35: ...n Collector was specified in the purchase order Figure 10 Wiring of digital outputs US IB 100 mA RL Open Collector RL US 2 V 0 1 A US 2 V 0 01 A 1 k 1 k 10 k 8 2 V DC 0 V NAMUR NOTICE An operating current range of 20 mA is recommended Imax at the open collector connection must not exceed 100mA otherwise the output may be destroyed The maximum possible frequency of the impulse output depends on RL ...

Page 36: ...s can be used For detailed information on the EVC see document FLOWSIC600 Technical Bulletin EVC available from your local representative Table 5 Algorithms for gas volume correction and alternative option Fixed values SGERG88 Applicable up to a pressure of 100 bar 1450 psi MR113 3 Algorithm created in Russia and recommended for use in the Russian petroleum market for wet petroleum flare gas assoc...

Page 37: ...tly influence the measure ment and to test the system and output signals Configuration Mode forces the meter into the meter status Data invalid and the digital output Measurement valid is deactivated Invalid measured values may be produced The system continues operation using the current sample rate and executes all calculations as in the Operation Mode Frequency output and analog output may repre...

Page 38: ...in the mean value memory The mean value is formed in a variable averaging process including all valid measured values in the memory If the number of invalid measurements on a path exceeds a predefined limit Reg 3514 Performance the measuring system activates the meter status Check request 2 6 2 2 Status Check request This meter status becomes active if one measuring path has failed and the adaptiv...

Page 39: ...ting on delivery Optional setting on customer request The default setting for Check request Configuration and Data invalid is normally closed NOTICE TYPE APPROVAL Pulse output signals can be customized as shown in the following table Table 6 Pulse output Output signal LCD port Signal behavior Measurement status Check request status Configuration Mode Data invalid Pulse output signals Inverted with...

Page 40: ...ntries the letter stops flashing For details see pg 176 6 4 1 Table 7 Status output Output signal LCD port Signal behavior Measurement status Check request status Configuration Mode Data invalid Check request Status signal Status active inactive Measurement valid Status active inactive Compensation of path failure undefined undefined Direction of flow Status signal Status active inactive Positive ...

Page 41: ...A User Warning becomes active only if a User Warning limit has been continuously exceeded for a certain time specified in the parameter Warning duration and averaging for warnings in the Configuration tab of User Warnings During commissioning or operation the User Warning limits can be adapted and activated or deactivated in the User Warnings window in MEPAFLOW600 CBM to suit individual applicatio...

Page 42: ...gh gas velocity VOG limit 45 m s If the current Avg Velocity of Gas exceeds the value VOG limit a User Warning is generated Off Power supply low input voltage Input voltage warning 12000mV If the power supply voltage drops below the value Input voltage warning a User Warning is generated Off Monitored event Configurable User Warning Parameters Notes Default activation state1 A Logbook is full of u...

Page 43: ... the AGCs of a path deviate more than permitted this can indicate a malfunction in the ultrasonic transducers electronic modules transducer cables or parameter settings signal models control limits If the value specified for the parameter AGC deviation is exceeded by a path a User Warning is generated On Speed of sound SOS 2 SOS deviation 0 2 The deviation between the current measured path SOS and...

Page 44: ...r warnings 1 m s 3 3 ft s The monitoring of measurements for the User Warnings only takes effect if the Avg VOG is above the values specified in this parameter Caution This parameter also defines the lower limit of the gas velocity range classes for the Diagnostics Comparison Log Changes to this parameter will clear all data from the Diagnostics Comparison Log This parameter is the only User Warni...

Page 45: ...tal volume at flowing conditions forward Vo Total volume at flowing conditions reverse Vo Total volume at flowing conditions all Vo Volume counter Abbreviation Forward volume of last hour Last hour forw Reverse volume of last hour Last hour rev Forward volume of last day Last day forw Reverse volume of last day Last day rev Volume counter Abbreviation Volume at base conditions forward Vb Volume at...

Page 46: ...default con figured to be overflowing This means the index number continues increasing and after the logbook has reached its maximum number of entries each new entry overwrites the oldest entry Index counter overflow The index number displayed in the LCD display runs up to 9999 and then overflows In case of an index overflow all logbook entries are deleted and all logbook index counters reset Ackn...

Page 47: ...es on the FLOWSIC600 can be downloaded viewed saved and exported with the MEPAFLOW600 CBM software The Meter logbook page provides information on the number of registered events and the remaining memory space See pg 176 6 4 1 on handling the logbooks with MEPAFLOW600 CBM Figure 12 Meter logbook page in MEPAFLOW600 CBM Event start Event end Acknowledged event ...

Page 48: ...e Volume Coun ters see Technical Information pg 50 Table 12 for the forward flow All flow values are averaged over one day and saved at the configurable Accounting Hour see Technical Information 2 8 3 6 The Daily Log stores these values for approximately 2 years by default 1 year and 361 days They are then overwritten with new values DataLog Storage Cycle Hourly Log and Daily Log can be configured...

Page 49: ...ll DataLogs configured for a storage cycle of 24 hours the accounting hour sets the hour of the day at which an entry is saved For all DataLogs configured for a storage cycle of 12 hours entries are saved at the time specified in the accounting hour and then again 12 hours later 2 8 3 7 Distribution of FRAM capacity for DataLogs The FRAM capacity for Hourly Log and Daily Log can be changed with th...

Page 50: ...below the value for Vmin LowFlowCutOff Reg 7036 The Flow time value shows for the percentage of storage cycle time the flow was above Vmin and in the flow direction specified for the DataLog All diagnostic information is flow weighted Unit Description Abbreviation Metric Imperial Date Time when data was saved Date Time Sec Sec Flow Time FlowTime Total volume at flowing conditions forward Vo forwar...

Page 51: ... forward Nm scf Error Volume at base conditions reverse Eb reverse Nm scf Volume at base conditions forward Vb forward Nm scf Volume at base conditions reverse Vb reverse Nm scf Averaged Performance AvgPerformance Pressure Pressure bar a psi a Temperature Temperature C F Compressibility Compressibility Meter Status pg 179 DLOG Status The dataset type Standard Volume Counters does not contain value...

Page 52: ...everse t lbs Temperature Temperature C F Pressure Pressure bar a psi a Molecular weight Molar mass g mol lb mol Density Density kg m lb ft Last Volume during storage cycle at flowing conditions Vo log cycle m acf Last Volume during storage cycle at base conditions VB log cycle Nm scf Last mass during storage cycle M Total log cycle t lbs Meter Status pg 179 Status The dataset type Mass Flow Counte...

Page 53: ...s 1 to 5 Reference values are collected after the meter has been commissioned or after the classes have been cleared Reference values are stored in the Reference Classes 1 to 5 If a Reference Class is filled with an entry the next valid entry is stored into the same velocity range but in the corresponding Current Class e g if Reference Class is filled the next value from within this velocity range...

Page 54: ...erating data identifying the meter Diagnostic Data Base provides information on the velocity range classes the time when the reference classes where filled the current classes will always be showing recent data the Avg VOG in these classes and the standard deviation Performance Change and Status give an easy color coded overview of Performance and Status recorded in the reference classes and the c...

Page 55: ...res like commissioning or calibration are given in the corresponding chapters Information on data handling with MEPAFLOW600 CBM is given on pg 58 2 9 3 2 9 1 Software installation System requirements Microsoft Windows XP Windows 7 Min 1 GHz CPU Min 512 MB RAM USB or serial interface Screen resolution min 1024 x 768 pixel optimal display resolution 1280 x 1024 pixel Compatibility MEPAFLOW600 CBM ca...

Page 56: ...lays diagnostic information in charts and graphs generates reports i e Maintenance reports and data files records logs which can be exported and can be used for data analysis The MEPAFLOW600 CBM meter database allows online and offline management of parameters reports session files and logbooks Figure 14 MEPAFLOW600 CBM graphical user interface Opens the User Warnings page Opens the Meter Status p...

Page 57: ...Meter explorer Overview access and management of the meter database saved on the PC Includes all meter data and sessions with entries for all changes of parameters changes of the operating mode measurement records including diagnosis sessions and maintenance reports Functions for export import creation and deletion of meter data Go to Operation Mode Go to Configuration Mode Operation Mode switches...

Page 58: ...are for the commissioning of a meter before actually connecting to it Session A session is the period of activity between connecting to and disconnecting from a meter Sessions can pertain to online or offline connections A session is opened upon connection online or offline to a meter When the connection is closed the session ends and the user has the opportunity to write a short description to ex...

Page 59: ...any parameter is documented with the name of the parameter its old value and its new value Operating mode change Whenever the meter is switched from Configuration Mode to measurement mode or vice versa the change is documented Unit switch Imperial Units Metric Units Every change made to the unit system settings is documented Diagnosis session Every diagnosis session 7 3 p 198 created by the user i...

Page 60: ...10125 V4 0 SICK AG Product Description Subject to change without notice Figure 15 Meter explorer with meter entries session entries and event entries one session is opened Meter entries selected meter is marked Event entry in opened session ...

Page 61: ...r content Figure 16 Figure 16 Data recorder floating above the Meter information page Recording The Data recorder can record live data cached data or a combination of both according to the user s choice of options Table 15 It can export or playback the record and offers playback functionality like stopping pausing or going backward and forward It can also be set to record live data at some time in...

Page 62: ...when running sequential tests It enables a manual stop and start of the recording Makes sequential logfile naming simple Include data of history cache Includes the data stored in the cache historical data See Paths Memory tab in the Program settings to set the maximum period for which the cache is saved The Data recorder records all data except for the signal waveforms To record the signal wavefor...

Page 63: ...600 Technical Information 8010125 V4 0 SICK AG 63 Subject to change without notice FLOWSIC600 3 Flow Calibration Short Guide to flow calibration General notes Preparation Adjustment of the FLOWSIC600 Sealing Flow recalibration ...

Page 64: ...switch on the power supply Parameter setup Establish an online connection between FLOWSIC600 and MEPAFLOW600 CBM software User Access Level Service Password see Service Manual pg 125 5 3 Verify the key data on the Meter information page of MEPAFLOW600 CBM with the data of the Parameter report of the MDR pg 79 3 3 6 Switch the meter into Configuration Mode Open the Meter calibration wizard in MEPAF...

Page 65: ...Mode and switch off the power Remove the front cap and close the Parameter write lock position LOCKED pg 78 3 3 5 Close the front cap and switch on the power Documentation Reestablish the online connection between flow meter and MEPAFLOW600 CBM Check in MEPAFLOW600 CBM that temperature pressure and meter factor are at the customized values Compare the meter factor with the value on the main plate ...

Page 66: ...dependent using a polynomial approximation flow dependent using a linear interpolation of a data table For all three cases the adjusted flow rate is calculated according to Preconditions for calibration To use a FLOWSIC600 in fiscal metering applications a national pattern approval certificate must exist where required The FLOWSIC600 must meet the requirements set out in the pattern approval docum...

Page 67: ...arized in the table below Alternatively they may be defined individually by the customer values in table relate to Qmax Test points according to OIML R137 1 Test points according to A G A Report No 9 Test points according to MID Directive 2004 22 EC Measuring range turn down 1 20 1 30 1 50 1 50 All ranges All ranges Qmin 2 2 5 Qmin 3 3 5 5 5 5 5 5 10 10 10 10 15 15 25 25 25 25 25 25 40 40 40 40 50...

Page 68: ...ter to Air test mode Connect to the FLOWSIC600 with MEPAFLOW600 CBM pg 77 3 3 4 Open the Calibration wizard select Tools Meter Calibration Switch the meter to Configuration Mode Activate the check box Ambient air flow test Click Write to meter WARNING The maximum operating pressure must not exceed the maximum pressure rating Design Pressure PS of the meter body The maximum permitted operating pres...

Page 69: ...g If the final operating pressure exceeds 50 bar testing at 50 bar will be sufficient The maximum ratio of minimum and maximum operating pressure is Generally where pe min 0 5 pfix pe max 2 pfix if pfix 0 5 PS otherwise PS The corresponding operating pressure range is displayed on the FLOWSIC600 as calculated in accordance with these equations The test pressure which comes closest to the average a...

Page 70: ...g 77 3 3 4 Open the Parameters page select Meter Parameters Switch the meter to Configuration Mode select File Configuration Mode Select the parameter Reg 7041 Pressure fixed Enter the value calculated for pfix Click Write to meter Select the parameter Reg 7700 pe min Enter the value calculated for pe min Click Write to meter Select the parameter Reg 7701 pe max Enter the value calculated for pe m...

Page 71: ...e WME is calculated by the test labs according to the equation For Qi 0 9 Qmax a weighted factor of 0 4 should be used instead of 1 OIML 137 1 If the meter is calibrated for bidirectional use a second weighted mean error WME is determined using the values established separately for each direction of flow The new adjust factor is calculated as follows NOTICE Type approval The method correction with...

Page 72: ...actor is calculated as follows The error curve Dev as found shows the deviation of the tested meter FLOWSIC600 relative to the test stand Reference meter s without any correction of the FLOWSIC600 output behavior Figure 19 The error curve Dev as left shows the deviation of the FLOWSIC600 after correction with the Adjust factor Figure 19 Calibration curve for adjustment with constant factor Qi Test...

Page 73: ... The calculation procedure mathematically shifts the polynomial to the zero line Figure 20 Figure 20 Calibration curve for adjustment with polynomial The curve defined by the polynomial equation should be very close to the error curve for the meter under test MUT at each of the test flow rates To optimize the curve three different polynomial types are available AF Q 1 1 E Q 100 E Q a 2Q 2 a 1Q 1 a...

Page 74: ...ero These test point adjust factors are calculated as follows The test point errors E Qi are entered in the column Dev as found pg 89 Figure 38 The error values of the flow test points are stored in the meter in the form of K factors according to To correct the flow rate errors to zero between two adjacent flow test points i and i 1 a lin ear interpolation is used During normal meter operation a f...

Page 75: ...ces on the flanges Any damage must be documented and reported to the manufacturer immediately For identification use the information on the main type plate Figure 22 example see pg 256 Figure 120 Cross check the meter s serial number and the other information on the main plate with the data in the Manufacturer Data Record MDR Information on nominal size DN NPS design temperature TS design pressure...

Page 76: ...ine and about necessary inlet and outlet pipes see pg 98 4 2 and pg 101 4 3 Inlet pipe Outlet pipe Pressure transmitter Temperature transmitter Signal processing unit FLOWSIC600 The FLOWSIC600 can be calibrated without the inlet outlet section used at the customer site A PTB flow conditioner which may be used at the customer site has no influence on the measuring accuracy and the calibration resul...

Page 77: ... EC Typ Examination Certificate TÜV 01 ATEX 1766 X 1 2 power supply alimentation U 12 24V DC B Entity Parameters Vmax 16V Imax 200mA Ci 4nF Li 0 075mH 31 51 33 41 81 32 52 34 42 82 4 20 mA RS 485 RS 485 PROFIBUS PA digital out 0 Hf2 sortie digital 0 F 6 kHz max Uo 22 1V Ui 30V Io 155mA Ii 100mA Po 857mW Pi 750mW Co 4100nF Lo 7mH RL 250R Usat 2V 2mA IL 20mA Ui 30V Ii 100mA Pi 750mW Usat 2V 2mA IL 2...

Page 78: ...r ner The Meter status window is opened Figure 25 Figure 25 Meter status window If the parameter write lock status is LOCKED it must be manually unlocked to enable parameter changes Figure 26 Disconnect the FLOWSIC600 from the power supply Take off the front cap of the signal processing unit Move the parameter write lock to the desired position Mount the front cap again Reconnect the power supply ...

Page 79: ...umber of the meter Firmware version Meter factor Firmware CRC Open the Meter information page select Meter Information Figure 27 Identification information on the Meter information page in MEPAFLOW600 CBM 3 3 7 Setting the current gas condition Before the calibration can be started the process parameters TemperatureFix Reg 7040 and PressureFix Reg 7041 must be set to the average conditions during ...

Page 80: ...meter under test the meter factor must be checked for the maximum output frequency at Qmax and for the necessary resolution regarding Qmin Example If Qmin 20 m3 h and the meter factor is set to 10 Imp m3 the FLOWSIC600 would provide only 3 pulses per minute Apart from the insufficient resolution it would take too long to collect a representative number of pulses compare pg 61 2 9 4 If necessary th...

Page 81: ...Flow Calibration FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 81 Subject to change without notice Figure 28 Meter Calibration wizard in MEPAFLOW600 CBM ...

Page 82: ...rly adjusted when the green cursor in the signal window is symmetrically within the two dotted red limit lines and the red asterisk is positioned exactly on the second positive zero crossing of the received ultrasonic signal This adjustment is ideally performed with no flow Figure 29 Path Diagnosis wizard in MEPAFLOW600 CBM If the zero phase values do not meet the aforementioned criteria the zero ...

Page 83: ...OS values are almost the same at all paths of the FLOWSIC600 and that they differ by less then 0 1 Figure 31 Switch between display of absolute and difference SOS by clicking the right mouse button on the SOS graph and using the context menu Check that the measured SOS deviates no more than 0 3 from a theoretical SOS which is calculated from gas composition pressure and temperature Figure 31 SOS p...

Page 84: ...nal deformation or bias in the region where the amplitude converges to zero Adaptation mean square error MSE 0 008 Properly adjusted zero phases of the individual paths are the basis for accurate measure ment of the ultrasonic signals transit time The Zero Phase parameter of a path is properly adjusted when the green cursor in the signal window is symmetrically within the two dotted red limit line...

Page 85: ...hase value in steps of 0 5 rad Then click Write to meter and check the reaction in the signal window Continue until the green cursor is positioned near or exactly on the red asterisk The asterisk marks the second positive zero passage The proper value of the zero phase can be calculated or determined empirically Examples for the effect on the phase lag Zero phase 6 28 rad 2 Shifts the ZeroPhase BA...

Page 86: ... Select a sufficient record duration for Stop after Check Multi Run Log File This will allow changes to the Record description while retaining the same Record name for all records e g Measuring point Qmin Measuring point 0 1 Qmax specific gas velocity etc Wait for stabilization of the first flow rate at which the meter will be calibrated Click the Start record button Now the Data recorder window w...

Page 87: ...ecorded during the calibration are stored in the meter s database Open the Meter explorer to see the Measurement records Figure 36 Figure 36 Meter explorer with stored calibration point records After collecting data for all calibration points the test results will be entered into the meter to adjust the meter s output ...

Page 88: ...low rates against the reference meter 3 4 1 Determining adjust factors with the Meter calibration wizard Connect to the FLOWSIC600 with MEPAFLOW600 CBM pg 125 5 3 Check performance pressure temperature and meter factor pg 75 3 3ff Open the Meter calibration wizard select Tools Meter calibration Figure 37 Switch the FLOWSIC600 to Configuration Mode Follow the instructions on screen and fill in all ...

Page 89: ...ct for the Meter Under Test and the deviation as found into the table Figure 38 Select the Adjustment method you want to apply Click Next The Qact MUT values are the flow rates of the flow calibration Dev as found is the difference of the test meter relative to the reference test stand Qact and deviation must be entered for each flow rate Only positive flows have to be entered i e the reverse flow...

Page 90: ...ation curve for adjustment with constant factor example The calibration wizard calculates the WME Weighted Mean Error or the FMWE Flow Weighted Mean Error and the adjust factor or polynomial coefficients Use the tabs to change between the table for forward and reverse flow Click Show curves to display the calibration curves Click Next Show calibration curves ...

Page 91: ...ctions on screen to verify the calibration Verification Choose the test flow rate s between two flow rates the meter was tested at For example if the errors at Qmax and 0 7 Qmax have already been found the correction should be tested at e g 0 8 Qmax The volume measured by the meter should be within 0 1 of the reference value Verification for adjustment method Constant factor Verify at one test flo...

Page 92: ...arameter write lock pg 78 Figure 26 Go to page 4 of the calibration wizard and print a Calibration report and a Parameter report see examples in the Appendix File both reports with the meter documentation 3 5 Sealing After completion of the calibration carry out the following securing measures in accordance with the sealing plan pg 252 9 9 Close the window cover of the SPU and seal it using the se...

Page 93: ...s adjustment method Now the flow meter does not use the adjust fac tors displayed on the right hand side The factors are still displayed and not deleted so that they can be reactivated see Note below Figure 42 Meter calibration wizard page 2 of 4 calibration factors as found non flow calibrated flow meter Now proceed with 3 3 1 of this Chapter NOTICE Special handling procedures for recalibration d...

Page 94: ...94 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Flow Calibration Subject to change without notice ...

Page 95: ...nstallation FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 95 Subject to change without notice FLOWSIC600 4 Installation General notes Installation Mechanical installation Electrical installation ...

Page 96: ...turer immediately Also check the shipment to ensure all components are included The standard meter ship ment is comprised of FLOWSIC600 measuring system meter body with signal processing unit and transducers MEPAFLOW600 CBM operation configuration and diagnosis software Operating Instructions Manufacturer Data Report MDR Figure 43 FLOWSIC600 labels and marks NOTICE To guarantee safe and reliable o...

Page 97: ...ired for stainless steel meter bodies The same measure shall be taken if the meter is to be stored in dry condition but for more than a week Figure 44 Lifting requirements WARNING Only use lifting gear and equipment e g lifting straps which is suitable for the weight to be lifted Max load information can be found on the type plate of the lifting gear It is strongly recommended to use only the eye ...

Page 98: ... installation is only possible if the measuring system is used for dry non condensing gases The gas flow must be free from any foreign material dust and liquids Otherwise filters and traps shall be used Do not mount equipment or fittings which may adversely affect the gas flow directly upstream the FLOWSIC600 Seals at the flange connections between meter body and pipeline must not protrude into th...

Page 99: ...eline for unidirectional use Type of disturbance distance upstream 20 DN Possible installation configuration None Configuration 1 or 2 Elbow reducer Double elbow out of plane T piece Gas pressure controller with without noise abatement trim Configuration 2 Diffuser Diffuser with swirling flow When configuration 2 with flow conditioner is used the velocity of gas must not exceed 40 m s 131 ft s in ...

Page 100: ... measuring point must not be installed more than 8 DN from the meter Figure 46 FLOWSIC600 installation in the pipeline for bidirectional use 10 DN FLOWSIC600 min 5 DN min 5 DN min 2 DN min 3 DN min 3 DN min 2 DN 1 5 DN 1 5 DN min 2 DN min 7 DN min 7 DN min 2 DN Alternative temperature measuring points Flow conditioner Flow conditioner Alternative temperature measuring points 5 8 DN 5 8 DN DN Confi...

Page 101: ...hstand the maximum operational pressure and temperature as well as ambient and operational conditions external and internal corrosion for the flange connections For installation lengths and flange dimensions see MDR WARNING DANGER Always observe the general safety regulations and safety instructions given in Section 1 when carrying out any installation work The FLOWSIC600 must only be mounted on d...

Page 102: ...ed must not be lower than specified in the project planning Mount the pressure sensing line between pressure tap and pressure transmitter Fill the pipeline and check the installed FLOWSIC600 and piping connections for leaks WARNING The lifting eyes are designed for transporting the meter only Do not lift the FLOWSIC600 using these eyes when additional loads such as blind covers filling for pressur...

Page 103: ...A stop on the housing prevents the SPU from being turned by more than 330 to prevent damage to the cables that come from the meter body Figure 47 Positioning the SPU Signal processing unit Loosen the hexagon Position the SPU Tighten the hexagon socket head screw socket head screw 1 2 3 Tool required for loosening and tightening the hexagon socket head screw 3 mm Allen key NOTICE Do not forget to t...

Page 104: ...ents set out in Section 4 4 2 Cable routing Keep cables in conduits or laid on cable trays to provide protection from mechanical damage Observe the permitted bending radiuses generally min six times the cable diameter for multi conductor cables Keep all connections outside of conduits as short as possible WARNING DANGER Always observe the general safety regulations and safety instructions given in...

Page 105: ...e pg 246 9 7 Safe area Hazardous area classified Zone 1 or Zone 2 Service PC higher level control system RS485 MODBUS Gas volume at flowing conditions Electronic Volume Corrector EVC Flow Computer FC FLOWSIC600 Compressibility factor Z Heating value Hs Gas Volume at base conditions Energy content 12 24 V DC Ex i isolating transformer only required for intrinsically safe installation Temperature Pr...

Page 106: ... cable Twisted pair shielded Connect shielding at other end to ground terminal Min max cross sec tional area 2 x 0 5 1 mm2 2 x 20 18 AWG Do not connect unused conductor pairs and prevent them from accidental short circuit Maximum cable length Loop resistance 250 Cable diameter 6 12 mm 1 4 to 1 2 inch Fixing range of the cable glands Specification Notes Type of cable Twisted pair shielded impedance...

Page 107: ...ll cables after the loop resistance test WARNING Applying test voltage to the cables before disconnecting them from the electronics module will seriously damage the electronics module WARNING Explosion Hazard In non intrinsically safe installations the terminal boxes may only be opened if the system is disconnected from the power supply In non intrinsically safe installations the cables may only b...

Page 108: ...re 50 Terminal box on the rear of the SPU see Section 4 4 2 for North American wiring specification equivalents NOTICE Lubricant Only use LOCTITE 8156 as lubricant for front and rear housing cover Open the cover Rear cover Securing clip Window cover Bridge Cover for power supply terminals Cable feed for internal 10 core cable 10 pole terminal block for signal inputs and outputs 1 2 HSK M type cabl...

Page 109: ...Device internal bridge Terminals 2 and PE are bridged internally i e there is no insulation between PE and negative potential Figure 50 This bridge is a firm part of the device and mandatory It must not be removed or altered Altering the bridge voids the manufacturer s warranty NOTICE Termination of Modbus lines Begin and end of the Modbus lines must be terminated Terminal 81 82 Always terminated ...

Page 110: ...ODBUS RS485 33 34 9600 Baud 8 data bits no parity 1 stop bit Baud rate to be set through software 4 Digital output DO 1 HF 1 Passive 51 52 fmax 6 kHz configurable pulse duration 0 05 s 1 s Range Variable number of pulses per volume unit closed 0 V UCE L 2 V 2 mA ICE L 20 mA L Low open 16 V UCE H 30 V 0 mA ICE H 0 2 mA H High With NAMUR contact for connection to switching amplifier according to EN ...

Page 111: ...upplement IECEx Certification Gb Ga Ex de ib ia Ga IIC T4 Gb Ga Ex de ib ia Ga IIC T4 Permitted ambient temperature range 40 C to 60 C optionally 50 C to 70 C IECEx Certificate of Conformity IECEx TUN 11 0001 X Figure 52 FLOWIC600 components and their type of protection 1 For use in USA and Kanada see control drawings pg 240 9 6 1 2 31 32 33 34 51 52 41 42 81 82 Aux power PE Digital output RS485 D...

Page 112: ...one separating barrier The figure below helps in understanding the different situations for a possible application and shows what operating conditions apply Figure 53 Ex Zones Non Ex zone Case 1 The pipeline contains a non explosive mixture The gas mixture may be combustible Gas pressure and gas temperature may be within the range specified by the tag on the meter body Case 2 The area inside the p...

Page 113: ...ticles which could cause an ignition hazard Otherwise transducers made from stainless steel must be used After installation and following every de installation and reinstallation of the ultrasonic transducers the seal effect must be appropriately checked During operation the leak tightness must be periodically checked and the seals replaced if necessary After de installation and before every reins...

Page 114: ...wiring and an ambient temperature range between 20 C to 60 C the existing metal cable glands may be replaced with light blue plastic cable glands available on request Replace the existing cable glands with suitable cable glands if installation with armored cables is intended When delivered the cable glands are secured by default with a sealing plug If the cable glands are not used only sealing plu...

Page 115: ...C Type Examination Certificate and the IECEx Certificate of Conformity must be observed Intrinsic safety for each circuit must be assessed in accordance with EN IEC60079 14 section 12 The safety relevant parameters of interconnected equipment must comply with the following values Uo Ui Io Ii Po Pi Ci Ccable Co Li Lcable Lo The interconnection of two or more intrinsically safe outputs may require a...

Page 116: ...y or with sensors components from other manufacturers is not permitted Specific requirements for installation and use in North America The FLOWSIC600 is intended for use in hazardous areas classified as Class I Division 1 and Class I Zone 1 as follows Cl I Div 1 Groups B C and D T4 resp Cl I Zone 1 Group IIB Hydrogene T4 Cl I Div 1 Group D T4 resp Cl I Zone 1 Group IIA T4 Further the FLOWSIC600 is...

Page 117: ...n thickness must not exceed 100 mm The SPU housing must not be insulated The standard paint of the FL600 meter body consists of a double layer Epoxy and Acrylic RAL9002 This combination is the ideal protection of the meter body against corrosion The layer thickness is less than 0 2 mm WARNING Always observe the temperature specifications for use in hazardous areas Approval of the ultrasonic transd...

Page 118: ... intrinsically safe circuits with the following maximum values UI 30 V II 100 mA PI 750 mW Internal capacity CI 4 nF Internal inductance negligible UB 30 V IB 100 mA RS485 Terminals 33 34 Terminals 81 82 Characteristic curve linear Uo 5 88 V Io 313 mA Po 460 mW Co 1000 μF for IIA resp 43 μF for IIC Lo 1 5mH for IIA resp 0 2 mH for IIC or for connection to certified intrinsically safe circuits with...

Page 119: ...rcuits with the following maximum values UI 30 V II 100 mA PI 750 mW Internal capacity CI 4 nF Internal inductance negligible UB 30 V IB 100 mA RS485 Terminals 33 34 Terminals 81 82 Characteristic curve linear Uo 5 88 V Io 313 mA Po 460 mW Co 1000 μF for IIA resp 43 μF for IIC Lo 1 5mH for IIA resp 0 2 mH for IIC or for connection to certified intrinsically safe circuits with the following maximum...

Page 120: ...120 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Installation Subject to change without notice ...

Page 121: ...t to change without notice FLOWSIC600 5 Commissioning General notes Connecting the FLOWSIC600 to a PC or laptop Connecting to the FLOWSIC600 with MEPAFLOW600 CBM Identification Field setup Function test Optional advanced setup Activation of path compensation Sealing Documentation ...

Page 122: ...n the FLOWSIC600 in a non volatile memory before delivery The design specific data which is known before manufacturing the device will not be changed during commissioning This is of special importance if the FLOWSIC600 is officially sealed after an authorized flow calibration Generally the parameters are protected by a password Additionally a Parameter write lock in the SPU prevents custody releva...

Page 123: ...ter must be able to distinguish between transmission and reception mode automatically We therefore recommend the use of a serial interface set available from SICK Figure 54 Wiring example of MEPA interface set RS485 RS232 intrinsically safe for DIN rail mounting also see pg 246 Figure 110 Interface sets for the connection of the FLOWSIC600 with a PC via serial or USB interface can be ordered from ...

Page 124: ...are can be established Figure 55 Wiring example of MEPA interface set RS485 USB Converter Cable Terminal plug CD ROM with software driver non intrinsically safe see also Fig 104 Possible terminals for the RS485 connection are 33 and 34 81 and 82 If necessary the RS485 ports can be assigned to a specific bus address Reg 5020 DeviceBusaddress The service port always has the bus address 1 Terminals C...

Page 125: ...allation After successful installation start the MEPAFLOW600 CBM by selecting the MEPAFLOW600 CBM entry in the program group SICK created during installation or by double clicking on the desktop icon 5 3 2 Choosing a User Access Level After starting MEPAFLOW600 CBM the Connect Disconnect page appears with the Password dialog window Figure 56 Choose a User access level activate the corresponding ra...

Page 126: ...y in the meter database Open the Connect Disconnect page Figure 56 Click New Then follow the instructions on screen New meter entries can be created whether the corresponding meter is connected to the PC or not If the meter is connected MEPAFLOW600 CBM loads all available parameters from the meter If the meter is not connected an initial master data set is created from the information the user ent...

Page 127: ...onnection settings in the Connection settings window Figure 57 and click the Connect button to establish an online connection to the meter If the connection fails see pg 199 7 4 for troubleshooting Figure 57 Connection settings Button for establishing a direct serial connection Connection settings window The parameters shown in the Connection Settings window in Figure 57 are the default values wit...

Page 128: ...tion in the Add new meter into database dialog The serial number firmware version and meter type are automatically read from the meter Figure 58 After the connection has been established MEPAFLOW600 CBM displays the start page can be specified in the Program settings and the current readings from the meter Figure 58 Adding new meter to database ...

Page 129: ...d to a network via Ethernet and receives a preferably permanent IP address The PC with MEPAFLOW600 CBM V1 0 47 or higher installed must be connected to the network and have uninhibited access to this IP address Preparations for online connections via Ethernet Make sure one of the serial ports terminals 33 34 or 81 82 of the FLOWSIC600 is configured to use Generic MODBUS RTU or Generic MODBUS ASCII...

Page 130: ...ested MODBUS TCP to MODBUS ASCII RTU adapter The connection between FLOWSIC600 and MEPAFLOW600 CBM has been tested with the MODBUS TCP to MODBUS ASCII RTU Converter Model MES1b by B B Electronics This adapter is shipped with a software which searches the network for connectable devices and supplies the user with the IP addresses found Table 18 Interface sets for the connection of the FLOWSIC600 to...

Page 131: ...eter with the data in the test protocols which are contained in the Manufacturer Data Report MDR This can be done on the LCD display pg 221 9 3 or much easier with MEPAFLOW600 CBM soft ware Open the Meter information page and compare the data in the Identification section Figure 60 with the data in the check reports of the MDR or when the meter has been calibrated with the calibration and paramete...

Page 132: ...The pro gram code for the signal processor and system micro controller are identified by a version number Reg 5002 FirmwareVersion and a check sum Reg 5005 ProgramCRC and can be verified as mentioned above NOTICE Type approval If the FLOWSIC600 is used for fiscal metering the approved firmware versions and the associated check sums are documented in the national pattern approval certificates ...

Page 133: ...t kg 65 14 Flow range m h 66 DO0 AO0 Terminals 31 32 HF Pulse 15 Number of meas paths 67 Signal configuration 16 Linearity 68 17 Repeatability 69 18 Flange design code 70 19 Flange class 71 20 Flange face 72 MOD Terminals 33 34 RS 485 21 Body material 73 DO1 Terminals 51 52 HF Pulse 22 Transducers exchangeable under pressure 74 meter factor 1 m 23 Transducer cover 75 Signal configuration 24 Design...

Page 134: ...ssioning Subject to change without notice 5 5 1 Location information and unit system Field setup page 1 of 8 This data helps to identify the meter in the MEPAFLOW600 CBM meter database Figure 62 Field setup wizard page 1 of 8 Location information Start field setup ...

Page 135: ...s of the meter body due to temperature and pressure on site in relation to the conditions during the dry calibration wet calibration These values are also used when the FLOWSIC600 operates with the integrated volume corrector using constant temperature and pressure correction of the volume The pressure value is to be determined as described on pg 69 3 2 2 2 The Low flow cut off is usually set to 2...

Page 136: ...only the necessary EVC parameters for the GERG88 correction algorithm are available Figure 64 Field setup page 3 of 8 Integrated electronic volume corrector EVC option If the meter was ordered with the option Integrated electronic volume corrector EVC pg 36 2 5 2 the integrated electronic volume corrector has to be activated as described in the Technical Bulletin Electronic Volume Correction EVC ...

Page 137: ...K AG 137 Subject to change without notice 5 5 4 I O configuration output configuration Field setup page 4 of 8 The output configuration has to be set based on the information provided in the Instrument Data Sheet Figure 65 Field setup page 4 of 8 I O configuration ...

Page 138: ...ntains five tabs for the individual terminals and one for the overview In these tabs the outputs can be specifically configured For detailed information on the output signal and for support functions use the information buttons when displayed For the pulse output use the built in Meter Factor calculator Figure 66 Field setup page 5 of 8 I O configuration Terminal assignment tab for terminals 31 32...

Page 139: ...e new meter factor can be calculated according to the following formula In North America K Factor is used The K Factor is the inverse of the meter value and can be set by clicking the button Inverse in the meter factor calculator For assistance in calculating the meter factor use the integrated Meter factor calculator Figure 67 Click the button Meter factor calculator Figure 66 Figure 67 Meter fac...

Page 140: ...d pg 149 5 7 1 Figure 68 Status output configured for Warning Analog output To adapt the FLOWSIC600 to the different application conditions the analog output has to be configured The adjustment of the analog output requires the change of various param eters The output current Iout is calculated as follows Iout 4 mA 16 mA Output configured as warning output Q Actual volume flow rate other possible ...

Page 141: ...notice 5 5 6 LCD display setup Field setup page 6 of 8 Assign the language to be used in the menu of the LCD display Choose from the dropdown menu what measurands and readings are to be displayed on the two page standard display Figure 69 Field setup page 6 of 8 LCD display setup with dropdown menu ...

Page 142: ...6 Forward Volume Total 1 Vfo forward Vo 5018 Reverse Volume Total 1 Vfo reverse Vo 5041 Volume at base conditions forward1 Vb forward Vb 5043 Volume at base conditions reverse1 Vb reverse Vb 5042 Error volume at base conditions forward1 Eb forward Eb 5044 Error volume at base conditions reverse1 Eb reverse Eb 5045 Total volume at flowing conditions plus forward minus reverse volume 1 Vo Vo 5079 To...

Page 143: ...To reset the error volume counters and the logbooks which is recommended after commissioning the meter use the Reset at flow meter buttons The time synchronization function makes it possible to write your PC time to the meter and thus synchronize the meter with your local time settings Be careful with this func tion Read pg 172 6 2 3 before using it Switch the meter back to Operation Mode Print a ...

Page 144: ...t be current and representative more details pg 169 6 2 1 Click the Start button to start live data collection Diagnosis data measured values and status information will be collected over the specified time span Once the data collection has been completed and the Create report button becomes available click on it The Maintenance report will be created and displayed Print it and store a copy in the...

Page 145: ...er changes made during Field setup entries can be viewed in the Meter Explorer all logbook data if downloaded the Maintenance Report created on page 8 of the Field setup This data can be accessed later with the Meter Explorer even when you are not directly connected to the meter To disconnect from the meter and to close the session proceed as follows Go to Connect Disconnect page select File Conne...

Page 146: ...the logbooks contain unacknowledged errors warnings or information the correspond ing letter is displayed in the upper right hand corner and flashes The letter stops flashing once the message has been acknowledged in the logbook It disappears when the entries have been cleared from the logbook Detailed information on errors is available in the logbook see pg 176 6 4 1 und pg 234 9 4 of this Manual...

Page 147: ...llow or a red symbol proceed as described on pg 188 7 1 Zero phase check Use the Path Diagnosis wizard Figure 72 to check the Zero Phase parameters of both transducers on each path path 1 2 3 4 Properly adjusted zero phases of the individual paths are the basis for accurate transit time measurement of the ultrasonic signals The Zero Phase parameter of a path is properly adjusted when the green cur...

Page 148: ...me at all paths of the FLOWSIC600 and that they differ by less then 0 1 Figure 74 Switch between display of absolute and difference SOS by clicking the right mouse button on the SOS graph and using the context menu Check that the measured SOS deviates no more than 0 3 from a theoretical SOS which is calculated from gas composition pressure and temperature pg 169 6 2 1 Figure 74 SOS per path on the...

Page 149: ...se Table 20 Table 21 and Table 22 to plan the configuration of User Warnings to best suit the specific application Activate or deactivate User Warnings with the check box on the right Edit parameter values in the fields Click the Write to meter button The User Warnings are preconfigured when the meter is shipped from the factory see Default activation state and Default value in the following table...

Page 150: ...l Information 8010125 V4 0 SICK AG Commissioning Subject to change without notice Figure 75 Button User in the main system bar User Warnings assistant with Status and Configuration tab User Button Status tab Configuration tab ...

Page 151: ...itions try to observe how the Profile factor changes within the operating range VOG between Qmin and Qmax From these observations useful values can be concluded for Profile factor valid value and Profile factor range Off Profile factor range 5 Symmetry1 Symmetry valid value 1 00 The symmetry represents the path velocity ratios of upper to lower paths If the symmetry value calculated from the curre...

Page 152: ...put voltage Input voltage warning 12000mV If the power supply voltage drops below the value Input volt age warning e g in applications with autarkic power supply by solar panels a User Warning is generated Off A Logbook is full of unackn entries Logbook full of unack entries If one of the logbooks is full of unacknowledged entries a User Warning is generated Off Meter is in Config uration Mode War...

Page 153: ...rical noise caused by bad contact of the connectors or sources of acoustic interference such as control valves or very high flow velocities Typically the SNR is greater than 20dB It depends on the nominal diameter of the meter body and the current process pressure If the SNR drops below the limit specified in SNR limit a User Warning is generated Configure the SNR limit to be 6dB below what is obs...

Page 154: ...Default value Notes Warning Duration and averaging for warn ings 30s The User Warning status becomes active only if a User Warning has been continuously exceeded for the time specified in this parameter All measurements monitored for the User Warnings are averaged over the time specified in this parameter Configure this parameter to suit the specific application Min VOG for warnings 1 m s 3 3 ft s...

Page 155: ...G for warnings pg 149 5 7 1 and the flow is in the direction for which the DataLog was configured The Flow Time saved for every entry indicates about how long the gas flow was valid for DataLog Logging during the storage cycle For example If the flow was above Min VOG for warnings and in the forward direction for a forward configured Hourly Log for half an hour the corresponding Hourly Log data wi...

Page 156: ... is changed If configuring these parameters after commissioning first download and export all entries according to 2 8 4 to prevent loss of data Table 23 Standard DataLogs configuration when meter is shipped Configuration parameter Hourly log Daily log Diagnostics comparison log Type of Dataset Diagnostic values Volume counters Diagnostic values Storage cycle 1 hour 1 day 5 min Storage behavior Ov...

Page 157: ...rom the menu Use the drop down lists to select the parameter settings Click the Write to meter button Figure 76 DataLogs Configuration tab 5 7 2 3 Disabling DataLogs To disable a DataLog complete the following steps Go to the DataLogs page select Meter DataLogs from menu Choose the Configuration tab see Figure 76 Switch the meter into Configuration Mode choose File Configuration Mode from the menu...

Page 158: ...to reset the DataLog parameters to the defaults Go to the DataLogs page select Meter DataLogs from menu Choose the Configuration tab see Figure 76 Switch the meter into Configuration Mode choose File Configuration Mode from the menu Click Reset defaults Before resetting DataLog Parameters to Defaults In MEPAFLOW600 CBM from V1 1 00 DataLog entries are not saved in the meter database Before clearin...

Page 159: ...oose Meter DataLogs from the menu pg 157 Figure 76 In the DataLog selection dialog activate the check box for Diagnostics Comparison DataLog1 to download the Diagnostics Comparison data from the meter Click Export Datalogs and export the Diagnostics Comparison Data to an Excel File for future reference Clear all Diagnostics Comparison Log data that may have been collected from the meter during cal...

Page 160: ...ty class limits calculated for the meter Figure 13 S 53 shows an example of a Diagnostics Comparison Log filled with entries If necessary configure Min VOG for warnings and VOG limit to fit the application range of your specific FLOWSIC600 on the configuration tab of the User Warnings window pg 149 5 7 1 5 7 3 3 Configuring the Diagnostics Comparison Log Complete the following steps to configure t...

Page 161: ...e User Warnings window Use MEPAFLOW600 CBM to connect to the meter pg 125 5 3 Open the User Warnings window from the main system bar by clicking the User button Figure 77 Go to the Diagnostic Comparison limits tab Figure 77 Use Table 24 to plan the optimum configuration of the Diagnostics Comparison limits to best suit your application Activate or deactivate the Diagnostic Comparison limits with t...

Page 162: ... The SOS deviation indicates whether or not a path is measuring the correct transit time We recommend to use the default value Turbulence Turbulence change 50 A change of the turbulence value may be caused by contamination blockage or deposits in the line that change the symmetry of the flow profile We recommend to use the default value SNR Signal to noise ratio SNR change 20dB Interfering noise c...

Page 163: ...Commissioning FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 163 Subject to change without notice Figure 77 User Warnings window with Diagnostics Comparison limit tab User Button ...

Page 164: ...it Path compensation valid is displayed on the Meter status page pg 164 Figure 78 Figure 78 Meter status page with active Path compensation valid status bit Determination of path relationships during commissioning Due to the unique path relationships of each individual installation every meter must determine the path relationships during the commissioning procedure In order to ensure that the syst...

Page 165: ...e signal processing unit if required in accordance with the sealing plan pg 252 9 9 5 10 Documentation The commissioning should be documented with a Commissioning Protocol The document FLOWSIC600 Commissioning Protocol is content of the FLOWSIC600 shipping on paper and on the product CD File the completed Commissioning Protocol with the Manufacturer Data Record MDR ...

Page 166: ...166 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Commissioning Subject to change without notice ...

Page 167: ...SIC600 Technical Information 8010125 V4 0 SICK AG 167 Subject to change without notice FLOWSIC600 6 Maintenance General Routine checks Maintenance report Optional data download Optional adaptation of the User Warnings ...

Page 168: ... of the measured values and diagnostic results produced by the system It is recommended that Maintenance Reports be created and filed on a regular basis pg 174 6 3 This creates a basis of comparable data over time and helps when a problem requires diagnosis Routine checks Comparing theoretical and measured Speed of Sound SOS pg 169 Checking the meter health pg 171 Time synchronization pg 172 Batte...

Page 169: ... actual gas composition temperature and pressure and the SOS measured by the ultrasonic gas meter The Speed of Sound Calculator SOS Calculator available in MEPAFLOW600 CBM calculates a theoretical SOS for a specific gas composition at a specified temperature and pressure Figure 79 The calculation of thermodynamic properties is based on the GERG 2004 XT08 Wide Range Equation of State for Natural Ga...

Page 170: ... in the wizard and to the report Compare the theoretical SOS with the SOS measured by the FLOWSIC600 see Figure 80 main system bar The deviation between both should be less than 0 1 If the deviation exceeds 0 3 check the plausibility of temperature pressure and gas composition Otherwise proceed according to pg 169 6 2 1 It is possible to set up a user warning to continuously monitor for a deviatio...

Page 171: ... visual feedback about the meter s health the Main system bar in MEPAFLOW600 CBM provides a compact overview Use MEPAFLOW600 CBM to connect to the meter pg 125 5 3 Check the main system bar for any yellow or red icon Figure 80 A red or yellow icon indicates a potential problem with the meter If any of the icons in the main system bar are yellow or red proceed with checking the Meter Status pg 189 ...

Page 172: ...this method the date Reg 5007 Date and the time register Reg 5008 Time must be written sequentially within 2 seconds The date register must be written first The write operation can be accomplished by the MODBUS without setting the FLOWSIC600 into Configuration Mode Time synchronization via MEPAFLOW600 CBM MEPAFLOW600 CBM offers a synchronization function via a button in the Meter Information scree...

Page 173: ... level pg 222 9 3 2 Figure 82 Display of remaining battery capacity on the LCD display Because the FLOWSIC600 has no regular maintenance cycle the system alarm Battery lifetime is generated when the remaining battery life is less than 15 This alarm forces the operator to change the battery pg 189 7 2 1 A logbook entry is also generated Optionally the user can choose an additional user warning for ...

Page 174: ...ed Figure 83 Maintenance report wizard To create a maintenance report follow the described procedure Choose Favorites Maintenance report from the menu to open the Maintenance report wizard Figure 83 Enter the information Description Technician in the fields provided The operating conditions gas composition pressure temperature flow velocity of the individual Maintenance Reports should be similar o...

Page 175: ...ton to start live data collection Diagnosis data measured values and status information will be collected over the specified time span and will be saved in the meter database Click the Create report button The Maintenance report will be generated and displayed Print it and file the copy in the Manufacturer Data Report MDR shipped with the meter The Maintenance report and the record are stored in t...

Page 176: ...meter database To download and save logbook entries to the MEPAFLOW600 CBM meter database proceed as follows Use MEPAFLOW600 CBM to connect to the meter pg 125 5 3 Choose Meter Meter Logbook from the menu to open the Logbook page In the dialog Logbook selection select the desired logbooks and click OK The logbook entries are now downloaded to the MEPAFLOW600 CBM database They can be viewed offline...

Page 177: ... logbook is configured with the storage behavior blocking e g with custody configura tion a full Custody logbook 1 will activate the meter status Data invalid In this case it is recommended to clear the logbooks To clear the logbooks on the meter proceed as follows Choose the User Access Level Service pg 125 5 3 2 Download and save the logbook entries from the meter according to 6 4 1 1 Select the...

Page 178: ...Hourly Log and Daily Log They save averaged measured values and are stored in the SPU s non volatile memory FRAM All data can be downloaded and exported to Excel files with MEPAFLOW600 CBM pg 152 on configuring the DataLogs Figure 85 DataLogs page with opened tab for Hourly Logs Full support for the DataLogs is provided by MEPAFLOW600 CBM V1 1 00 or higher Meter Status section for update for expor...

Page 179: ...e DataLog is full new entries will overwrite the oldest entries If a DataLog is configured with the storage behavior blocking the DataLog will stop sav ing new entries when it is full and a yellow light will indicate the full DataLog on the meter status table pg 189 7 2 1 In this case it is recommended to clear the entries from the DataLogs Meter status In every DataLog entry a condensed meter sta...

Page 180: ...og complete the following steps Go to the DataLogs page select Meter DataLogs from menu Choose the Configuration tab see pg 157 Figure 76 Switch the meter into Configuration Mode choose File Configuration Mode from the menu Click the Clear button for the DataLogs from which you want to clear entries Switch the meter into Operation Mode ...

Page 181: ...provides graphs and color coded information on diagnostics Figure 86 Diagnostics Comparison Log table To print a Diagnostics Comparison Report complete the following steps Download the Diagnostics Comparison Log from your FLOWSIC600 according to 6 4 2 1 Go to the Diagnostics Comparison data tab Figure 86 Click the button Preview Print In the Preview Print options enter your name and select the flo...

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Page 183: ...on tab To create a Trend Report follow the described procedure Choose Reports Protocols Report Manager from the menu to open the Report Manager Figure 88 Go to the Trend report creation tab Select all reports and records that you want to include in the trend analysis Click Create trend report or Export raw data Trend report creation tab Select only reports and records that were created under compa...

Page 184: ...RFLW RI DV P V 3ULQW GDWH 3 3ULQW WLPH 3 QWHUQDO PHWHU PP GG KK PP VV P P 1XPEHU RI SDWKV QWHUQDO SLSH 2WWHQGRUI 2NULOOD UHVGHQ 0HWHU QDPH 0HWHU 2SHUDWLQJ DWD GGUHVV RXQWU HPR lKOHU 6KRZURRP SOH PDLQ PHWHU HUJHQHU 5LQJ HUPDQ 6HULDO QXPEHU 6WDWLRQ QDPH LS FRGH LW 6WDWH 2 6 7UHQG 5HSRUW 9HORFLW RI DV 3DWK 3DWK 3DWK 3DWK 3DWK 3DWK 3DWK 3DWK 3DJH RI ...

Page 185: ...d for the software installation Default storage path is C programs SICK MEPAFLOW600 CBM A copy of this file should be created on a regular basis and should be stored in a safe place e g a CD ROM To restore a backup after a system crash repeat the installation routine and then overwrite the newly created DATABASE FDB with the backup 6 5 Optional adaptation of the User Warnings When a history of dia...

Page 186: ...186 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Maintenance Subject to change without notice ...

Page 187: ...nformation 8010125 V4 0 SICK AG 187 Subject to change without notice FLOWSIC600 7 Troubleshooting General troubleshooting Indication of meter states system alarms and warnings Generation of diagnosis session Meter connection troubleshooting ...

Page 188: ...status output can be configured to indicate if the meter status Data invalid the meter status Check request or the Warning status become active The pulse output can be configured to indicate if the meter is in Configuration Mode or if the meter status Data invalid becomes active The meter status registers can be read via MODBUS see document FLOWSIC600 Modbus Specification The MEPAFLOW600 CBM softw...

Page 189: ...it exceeded A User Warning Limit was exceeded 2 2 See pg 41 2 7 Technical Information for more details on User Warnings Check the User Warnings according to pg 191 7 2 2 Red light Path failure One or more paths have failed Proceed according to pg 198 7 3 Meter status light Causes Actions Yellow light Logbook contains unack entries Logbook contains unac knowledged entries Download and check all log...

Page 190: ... to change without notice Figure 90 Main system bar with System button and opened Meter Status window Opens the Meter Status window Main system bar General Meter Status section Indication if logbook s contain s unacknowledged entries Logbooks section DataLogs section Battery change ...

Page 191: ...iew about the User Warning status Use MEPAFLOW600 CBM to connect to the meter pg 125 5 3 Click on the User button in the main system bar of the MEPAFLOW600 CBM screen to open the User Warnings window Figure 91 Check the window for yellow lights and proceed according to pg 192 Table 25 Figure 91 Main system bar with button User and opened User Warnings window Opens the User Warnings window ...

Page 192: ...f Sound SOS from the theoretical SOS may be caused by asynchronous determination of the measured and the theoretical SOS due to fluctuations in gas composition and analysis time lag malfunction of the pressure measurement malfunction of the temperature measurement malfunction of the gas composition measurement malfunction of the meter or deposits on the transducer s or meter body which change the ...

Page 193: ...e generally site specific and do not change as long as the conditions remain the same A reduction in the signal to noise ratio while the AGC level stays unchanged hints at sources of acoustic interference e g pressure regulator near the point of measurement Compare the current value with previous measurements e g Maintenance Report from commissioning and check whether the User Warning limit is con...

Page 194: ...tical SOS pg 169 6 2 1 Compare the current value with previous measurements e g Maintenance Report from commissioning and check whether the User Warning limit is configured correctly pg 149 5 7 1 Create a Diagnosis Session according to pg 198 7 3 and contact your trained staff Performance limit The performance is the percentage of valid received ultrasonic signals for each path That means if 5 of ...

Page 195: ...pg 125 5 3 Choose Meter Meter values from the menu to call up the Meter values page Figure 92 Check the Meter values page for any yellow or red graphs or yellow or red indicators in the Main system bar Yellow or red indicates a potential problem If any of the graphs or any of the icons in the main system bar are yellow or red proceed with checking the Meter Status pg 189 7 2 1 and the User Warning...

Page 196: ...paths as a result of stratification Lower signal to noise ratio and reception sen sitivity Increased number of rejected measurements in individual paths Damaged transducer Create a Diagnosis Session according to pg 198 7 3 and contact your trained staff or your local SICK representative Trained staff Replace the transducer s see Service Manual Chapter 7 Additional sources of noise dueto avalve tha...

Page 197: ...less than 15 After 8 5 years a warning is generated which forces the operator to change the battery The battery may only be changed by trained staff The procedure for changing the battery is described in the Service Manual For further information on warning settings pg 149 5 7 Figure 93 Flashing message on the LCD display prompts to change the battery Figure 94 Battery Lifespan status bit in Meter...

Page 198: ...nosis session from the menu or click the Diagnosis session item in the Key navigation Figure 95 Figure 95 Diagnosis session generation Specify a file name The file path is set according to the program settings If necessary specify a different path Click the Save button MEPAFLOW600 CBM will now download the logbooks from the meter and generate a Diagnosis session with all relevant data The entire p...

Page 199: ...adapters see pg 123 5 2 1 and pg 124 5 2 2 Attempt to re establish connection via Connect to Meter window Use the options in the window displayed to make MEPAFLOW600 CBM search with wider options Figure 96 especially if parameters e g the baud rate may have been changed Figure 96 Meter not found dialog for the specification of wider search options If necessary the RS485 ports can be assigned to a ...

Page 200: ...200 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Troubleshooting Subject to change without notice ...

Page 201: ...List of Parts FLOWSIC600 Technical Information 8010125 V4 0 SICK AG 201 Subject to change without notice FLOWSIC600 8 List of Parts Tools and accessories Spare parts ...

Page 202: ...16 7041872 Special key for extractable ultrasonic transducers from 18 4047937 Coax connection tool NL200 4047938 LCD control set magnetic pen adhesive straps 2032787 MEPA interface set RS485 RS232 Adam power supply cable 7041773 MEPA interface set RS485 RS232 intrinsically safe for DIN mounting rail Type STAHL 9185 2033410 MEPA interface set RS485 USB Nientech converter cable plug software 6030669...

Page 203: ... SPU I O analog 2040382 Electronic block IIC BCD 135 kHz analog board and shunt board 2040383 Electronic block IIA D H 135 kHz analogue board and shunt board 2040384 Electronic block IIC BCD H 135 kHz analogue board and shunt board 2040385 Electronic block IIA D A 135 kHz analog board and shunt board 2046414 Electronic block IIC BCD A 135 kHz analog board and shunt board 2046413 Electronic block I...

Page 204: ...40391 Transducer pair type K4 135 kHz 63 bar 196 C stainless steel P14 2062720 Transducer pair type N8 135 kHz 63 bar 180 C stainless steel P18 2048186 O ring 15 2 0 Viton natural gas resistant 25 200 C 7045173 O ring 15 2 0 Viton LT170 TT natural gas resistant 40 200 C 5314393 O ring 15 2 0 Celrez FFKM 900 10 260 C 5315517 O ring 11 5 1 5 Viton natural gas resistant 25 200 C 5313739 O ring 11 5 1...

Page 205: ...a Characteristic properties and dimensions of the meter body Operation and menu structure of the SPU with LCD display Logbooks SPU terminal assignment Connection diagrams for operating the FLOWSIC600 in hazardous areas in accordance with North American Guidelines NEC CEC Wiring examples Reports created with MEPAFLOW600 CBM Sealing plan Outline drawings ...

Page 206: ... by Multipath Ultrasonic Meters API 21 1 Flow Measurement Using Electronic Metering Systems ISO 17089 1 2010 Measurement of fluid flow in closed conduits ultrasonic meters for gas Part 1 Meters for custody transfer and allocation measurement BS 7965 2009 Guide to the selection installation operation and calibration of diagonal path transit time ultrasonic flow meters for industrial gas application...

Page 207: ...raustenit 5 Aluminium 6 Other material X Connection for Extraction Tool Yes Y No N 9 ULTRASONIC TRANSDUCER Will be selected by SICK on the basis of the technical data _ _ SIGNAL PROCESSING UNIT Ex proof design None 0 CSA Group D T4 1 CSA Group B C D T4 2 ATEX IIA T4 M20x1 5 3 ATEX IIC T4 M20x1 5 4 ATEX IIA T4 1 2 NPT 5 ATEX IIC T4 1 2 NPT 6 IECEx IIA T4 M20x1 5 7 IECEx IIC T4 M20x1 5 8 IECEx IIA T...

Page 208: ...30 4500 1 130 159 000 45 148 DN 250 NPS 10 50 240 7000 1 770 247 000 40 131 DN 300 NPS 12 65 375 8000 2 300 282 000 33 108 DN 350 NPS 14 80 375 10000 2 830 353 000 33 108 DN 400 NPS 16 120 600 14000 4 240 494 000 33 108 DN 450 NPS 18 130 650 17000 4 600 600 000 33 108 DN 500 NPS 20 200 975 20000 7 070 707 000 33 108 DN 600 NPS 24 320 1500 32000 11 300 1 131 000 33 108 DN 700 NPS 28 400 2000 40000 ...

Page 209: ...er 10D 3D 2 Within range Qt Qmax with uninterrupted inlet outlet section 10D 3D or with flow straightener 5D 3D Diagnostics functions Integrated device diagnosis and extended diagnosis use software MEPAFLO600 CBM Gas temperature 40 C 180 C On request 194 C 280 C Operating pressure 0 bar g 250 bar g On request Up to 450 bar g Nominal pipe size 2 48 DN 50 DN 1200 Ambient conditions Ambient temperatu...

Page 210: ... 485 2x for configuration measured value output and diagnosis Bus protocol MODBUS ASCII MODBUS RTU HART Operation Via meter display and software MEPAFLOW600 CBM Installation Dimensions W x H x D See dimension drawings Weight Depending on device version Material in contact with media Low temperature carbon steel stainless steel Duplex steel Electrical connection Voltage 12 28 8 V DDC For active cur...

Page 211: ...3 20 32 650 11100 G650 13 20 32 50 1000 7200 DN 150 6 G250 20 400 18000 G400 20 32 650 11100 G650 20 32 50 1000 7200 G1000 20 32 50 80 1600 4500 G1000E 32 2200 3272 G1600 20 32 50 80 130 2500 2880 DN 200 8 G400 32 650 11100 G650 32 50 1000 7200 G1000 32 50 80 1600 4500 G1600 32 50 80 130 2500 2880 G1600E 32 40 3600 2000 G2500 32 80 130 200 4000 1800 DN 250 10 G1000 50 80 1600 4500 G1600 50 80 130 ...

Page 212: ... G10000 320 500 800 16000 450 G16000 320 500 800 1300 25000 288 G16000 E 320 32000 225 DN 650 26 G6500 320 500 10000 720 G10000 320 500 800 16000 450 G16000 320 500 800 1300 25000 288 G16000E 320 32000 225 DN 700 28 G6500 500 10000 720 G10000 500 16000 450 G16000 500 25000 288 G25000 400 500 40000 180 DN 750 30 G6500 500 10000 720 G10000 500 16000 450 G16000 500 25000 288 G25000 400 500 40000 180 ...

Page 213: ... meter is designed for according to the main plate It is Higher values for Qmin and lower values for Qmax are admissible provided that Qmin 0 05 Qmax Another meter factor is admissible if the frequency at the pulse output is selected 6 kHz for 1 2 Qmax DN950 38 G16000 1300 25000 288 G25000 1300 40000 180 G40000 800 1300 65000 111 DN 1000 40 G16000 1300 25000 288 G25000 1300 40000 180 G40000 650 80...

Page 214: ...3E1 25 C LT carbon steel Casting 1 6220 ASTM A352 Gr LCC Table 2 1 2 of ASME B16 5 Rating for Material Group 7EO 46 C Forging 1 0571 1 0566 ASTM A350 Gr LF2 Table 2 1 2 of ASME B16 5 Rating for Material Group 8E3 Stainless steel Casting 1 4408 ASTM A351 Gr CF8M Table 2 2 2 of ASME B16 5 Rating for Material Group 14EO 196 C Forging 1 4401 1 4404 ASTM A182 Gr F316 F316L Table 2 2 2 of ASME B16 5 Rat...

Page 215: ... drawing A C D 206 A C B D Models for nominal sizes from 16 DN 400 forged Dimension F must be specified by the customer as it depends on the internal pipe diameter at the installation location see pg 220 Table 30 or type code Longitudinal section for nominal sizes up to 48 DN 1200 Models for nominal sizes of 3 DN 80 up to 14 DN 350 cast E F 1 0 ...

Page 216: ... DIN 2636 52 405 250 PN 100 DIN 2637 61 410 265 6 cl 150 ANSI B16 5 100 450 445 280 300 142 cl 300 110 465 320 cl 600 140 483 355 cl 900 220 750 496 380 DN150 PN 16 DIN 2633 90 450 448 285 PN 63 DIN 2636 110 478 345 PN 100 DIN 2637 130 483 355 8 cl 150 ANSI B16 5 150 600 498 345 350 190 cl 300 180 516 380 cl 600 210 536 420 cl 900 300 562 470 DN200 PN 16 DIN 2633 140 498 340 PN 63 DIN 2636 190 535...

Page 217: ...a on request 20 cl 150 ANSI B16 5 750 902 815 700 670 450 cl 300 930 853 775 cl 600 1080 872 815 cl 900 1500 1000 892 855 DN500 PN 16 DIN 2633 700 902 823 715 22 cl 150 Data on request cl 300 cl 600 cl 900 DN550 PN 16 24 cl 150 ANSI B16 5 1090 991 927 815 760 540 cl 300 1390 991 978 915 cl 600 1615 991 990 940 cl 900 2450 1200 1040 1040 DN600 PN 16 DIN 2633 1015 991 940 840 26 cl 150 ASME B16 47 1...

Page 218: ... 16 Data on request 38 cl 150 ASME B16 47 3800 1300 1310 1238 1160 855 cl 300 3725 1300 1275 1169 cl 600 4300 1300 1325 1270 cl 900 1421 1461 DN950 PN 16 Data on request 40 cl 150 ASME B16 47 3825 1350 1359 1289 1213 900 cl 300 4125 1334 1239 cl 600 4675 1375 1321 cl 900 Data on request 1470 1512 DN1000 PN 16 Data on request 42 cl 150 ASME B16 47 4675 1450 1415 1346 1261 945 cl 300 4650 1386 1289 ...

Page 219: ...1467 cl 600 7850 1615 1594 cl 900 12100 1900 1711 1785 DN1200 PN 16 Data on request Table 29 Meter dimensions Nominal pipe size Connec tion flange Standard Weight Length A Height B Flange diameter C Width of measuring section D Internal diameter E kg mm mm mm mm mm Weight indications are to be considered as guide values Weight indications are estimated for carbon steel ...

Page 220: ... 7 DN 80 82 5 81 5 80 9 4 102 3 97 2 DN 100 107 1 106 3 104 3 6 154 1 146 3 DN 150 159 3 157 1 154 1 8 206 4 205 202 7 198 5 193 7 DN 200 206 5 204 9 199 1 10 260 4 257 5 254 5 247 7 242 9 DN 250 260 4 255 4 248 0 12 311 2 307 1 303 2 295 3 288 9 DN 300 309 7 301 9 295 5 14 339 8 336 6 333 3 325 4 317 5 DN 350 339 6 343 0 336 0 16 390 6 387 4 381 0 373 1 363 5 DN 400 390 4 378 18 441 4 434 9 428 7...

Page 221: ...nown to be non hazardous WARNING EMC and protection from accidental contact cannot be guaranteed if the cover is opened Button Magnetic sensor Function Description C CE C CE Menu level up Use the C CE button to return from any menu to the upper level continue pressing to return to the initial display STEP STEP Step forward Use the STEP button to step forward in the menu DATA DATA ENTER Step backwa...

Page 222: ...ing display e g if a current warning or an unacknowledged logbook entry is displayed Standard Display Submenu Notes SOS 430 86m s VOG 10 8m s The standard display shows two pages with a configurable display of measurands and current readings By default Speed of Sound SOS Velocity of Gas VOG the Volume at Flowing Conditions forward Vf and the Volumetric flow rate at Flow ing Conditions forward Qf a...

Page 223: ...nter the menu with the ENTER function Error 3003 Reading invalid Currently active error warning or information The number of the message is displayed in the first line 1xxx Information 2xxx Warning 3xxx Error See table in Section 9 4 1 Use the STEP and the DATA button to navigate through the messages Use the ENTER function to go from the standard display to the main menu Main Menu Submenu Submenu ...

Page 224: ...he meter according to the field conditions Adjust forward 1 0000 Display of the forward adjustment correction factor Adjust reverse 1 0000 Display of the reverse adjustment correction factor Pressure fix 20 00 bar The parameters pe_min and pe_max are calculated from the entered average working pressure Testmode 1 bar Airtest OFF Turn the Test mode ON or OFF Main Menu Submenu Submenu Notes ...

Page 225: ...Flow error n o Flow error n c Flow n o Flow n c Flow state n o Flow state n c n o normally open n c normally closed Flow Dir NC Flow Malf NO Settings Digital output Submenu Digital output with the parameters of the digital output Parameters can only be changed in Configuration mode Output D0 0 at Warning n o The following signals can be chosen for all digital outputs default is Not active Error n ...

Page 226: ...ce Serial Interface Reset RS485 1 Resetting the parameter serial interface 1 to the default val ues Defaults are Baudrate 9600 protocol ASCII MODBUS ASCII 8 n 1 Master burst mode off Serial Interface Reset Service Resetting the parameter serial interface 2 to the default values see above Serial Interface Reset RS485 2 Resetting the parameter serial interface 2 to the default values see above Setti...

Page 227: ...evice type 8 4 path EXIIA Nominal diameter of the meter body and number of measuring paths Device serialno 03138703 Serial number of the meter Analog serialno 00112233 Serial number of the analog circuit board installed Electr serialno 00000000 Serial number of the electronics Device date Dec 20 2007 Current system date Device time 09 10 00 Current system time Install FRAM 1 64kb 2 64kB Installed ...

Page 228: ...t check sum for the entire firmware code range CRC16 Parameters 0x1852 16 bit check sum for the entire parameter range different user defined parameters are excluded CRC16 Metrology 0x1754 16 bit check sum for the parameter range whose content is predefined by the manufacturer This range is a subset of the entire parameter range Conformity with the manufacturer settings can be checked by comparing...

Page 229: ...te with STEP and DATA through the list of entries The entries are shown in order of appearance Most recent event first If an entry is unacknowledged the display flashes I Power ON 0082 28 12 2007 08 31 The first line of every entry displays the event classification I E or W and for a coming or for a going event a short description of the event itself see Section 9 4 1 and an index number Depending...

Page 230: ...lue for each direction of measurement left forward right reverse Diagnosis System values Display of further system information Flow Rate a c Qt 1289 3 m3 h Display of the actual volumetric flow rate together with the direction of flow positive direction marked by Qv negative direction marked by Qv VOG 8 9 m s SOS 343 2 m s Display of the actual readings of Velocity of Flow and Speed of Sound Act f...

Page 231: ...nt filling status of DataLog 2 Hourly Log E g 504 of 744 possible entries are filled The DataLog2 CycleTime is set to 60 min utes default DataLog 3 21 1126 1440m Display of the current filling status of DataLog 3 Daily Log E g 21 of 1126 possible entries are filled The DataLog3 CycleTime is set to 1440 minutes default FLOWSIC600 Signature Signature menu Is only displayed if the option Signature is...

Page 232: ...r this parameter Example Switching the meter to Configuration Mode and editing a parameter e g the impulse factor Action Buttons Display Standard display V 34569870 m3 V 0 m3 Enter menu ENTER Operation Mode Operation Edit parameter Operation Mode ENTER Configuration OK Cancel Confirm change to Maintenance Mode ENTER Change mode Configuration Success Scroll through the menu structure to the paramet...

Page 233: ...battery to zero Complete the following step at the LCD display Ef 70 m Ef 0 m Select the error volume display Use the ENTER function to enter the dialog for resetting the error volume counters ENTER Counter reset OK Cancel Confirm the reset with the ENTER function The error volume counter will be reset to zero The reset will be recorded in the logbook Press C CE to cancel the reset ENTER EV 0 m EV...

Page 234: ...tails Logbook LCD Text Custody logbook 1 3002 NO DSP communication 1 E System 0001 NO DSP Communic E System 0001 NO DSP Communic 3003 Measurement invalid 1 E DSP 0001 Reading invalid E DSP 0001 Reading invalid 3004 Firmware CRC invalid 1 E Firmware 0001 CRC invalid E Firmware 0001 CRC invalid 3005 Parameter CRC invalid 1 E Parameter 0001 CRC invalid E Parameter 0001 CRC invalid 3006 Parameter out ...

Page 235: ...2001 Path failure 1 W PathError 0001 Path 1 2 3 4 W PathError 0001 All paths OK 2002 No HART communication to temperature transmitter 1 W HART T 0001 No communication W HART T 0001 No communication 2003 No HART communication to pressure transmitter 1 W HART P 0001 No communication W HART P 0001 No communication 2004 Maximum pulse output frequency exceeded 6kHz 1 W PulseOut 0001 6000 Hz exceeded W ...

Page 236: ...I Reset V 0001 01 01 07 10 47 1027 Initialization error Default parameter loaded 1 I InitError 0001 DefaultParaLoad I InitError 0001 DefaultParaLoad 1029 Air test mode activated 1 I Airtest 0001 Active I Airtest 0001 Not active Warning logbook 2 1008 Warning logbook 2 erased and initialized 2 I Logbook 2 0001 Reset and Init 1010 Warning logbook 2 overflow 2 I Logbook 2 0001 Overflow I Logbook 2 00...

Page 237: ...hange Reg3001 1006 All parameters to default Reset 3 I Parameter 0001 Reset all 1009 Parameter logbook 3 erased and initialized 3 I Logbook 3 0001 Reset and Init 1011 Parameter logbook 3 overflow 3 I Logbook 3 0001 Overflow I Logbook 3 0001 Overflow I Power ON 001 28 12 2007 12 13 Press STEP or DATA to select an entry which has not yet been acknowledged display is flashing Activate the ENTER funct...

Page 238: ...A digital out 0 HF2 sortie digital 0 f 6 kHz max digital output 2 sortie digital 2 digital out 1 HF1 sortie digital 1 fmax 6 kHz For further details see user manual and EC Typ Examination Certificate TÜV 01 ATEX 1766 X digital output 3 sortie digital 3 HART NAMUR 1 2 power supply alimentation U 12 24V DC B EEx e U 253V m EEx ib ia IIC U 22 1V U 30V I 155mA I 100mA P 857mW P 750mW C 163nF Lo 1mH RL...

Page 239: ...ital output 2 sortie digital 2 digital out 1 HF1 sortie digital 1 fmax 6 kHz For further details see user manual and Certificate TÜV 01 ATEX 1766 X resp IECEx TUN 11 0001 X digital output 3 sortie digital 3 HART NAMUR Note Use this cover only for the associated enclosure marked with Serial no 1 2 power supply alimentation U 12 24V DC B Ex e U 253V m Ex ia IIC Note Use this cover only for the assoc...

Page 240: ... Equipment 5 WARNING Substitution of components may impair Intrinsic Safety 6 For Entity Installation use CSA certified safety barriers or other CSA certified Associated Equipment that satifies the following condtions Voc Vmax Isc Imax Ca Ci Ccable La Li Lcable See drawing no 781 00 02 page 4 for Entity parameters Division 2 Zone 2 installation 1 Install in accordance with the CEC or NEC 2 WARNING...

Page 241: ...he NEC ANSI NFPA 70 and ANSI ISA RP 12 6 3 In Canada install in accordance with the CEC part 1 4 Exia is defined as Associated Equipment 5 WARNING Substitution of components may impair Intrinsic Safety 6 For Entity Installation use CSA certified safety barriers or other CSA certified Associated Equipment that satifies the following condtions Voc Vmax Isc Imax Ca Ci Ccable La Li Lcable See drawing ...

Page 242: ...voltage not to exeed 125V 2 In the US install in accordance with the NEC ANSI NFPA 70 and ANSI ISA RP 12 6 3 In Canada install in accordance with the CEC part 1 4 Exia is defined as Associated Equipment 5 WARNING Substitution of components may impair Intrinsic Safety 6 For Entity Installation use CSA certified safety barriers or other CSA certified Associated Equipment that satifies the following ...

Page 243: ...x 30V Vmax 30V Imax 100mA Imax 100mA Imax 100mA Ci 4nF Ci 4nF Ci 4nF Ci 4nF 4 20 mA digital out 0 HF2 sortie digital 0 f 6 kHz max digital output 2 sortie digital 2 digital out 1 HF1 sortie digital 1 fmax 6 kHz digital output 3 sortie digital 3 HART NAMUR power supply alimentation V 12 24V DC B Voc 5 88V Vmax 10V Ca 430nF Ci 4nF Isc 313mA Imax 275mA La 0 2mH Li 0 075mH 81 33 31 41 51 1 2 82 34 32 ...

Page 244: ... 075mH Li 0 075mH Vmax 30V Vmax 30V Imax 100mA Imax 100mA Imax 100mA Ci 4nF Ci 4nF Ci 4nF Ci 4nF 4 20 mA digital out 0 HF2 sortie digital 0 f 6 kHz max digital output 2 sortie digital 2 digital out 1 HF1 sortie digital 1 fmax 6 kHz digital output 3 sortie digital 3 HART NAMUR power supply alimentation V 12 24V DC B Voc 5 88V Vmax 10V Ca 1μF Ci 4nF Isc 313mA Imax 275mA La 1mH Li 0 075mH 81 33 31 41...

Page 245: ...100mA Imax 100mA Ci 4nF Ci 4nF Ci 4nF Ci 4nF 4 20 mA digital out 0 HF2 sortie digital 0 f 6 kHz max digital output 2 sortie digital 2 digital out 1 HF1 sortie digital 1 fmax 6 kHz digital output 3 sortie digital 3 HART NAMUR power supply alimentation V 12 24V DC B Voc 5 88V Vmax 10V Ca 1μF Ci 4nF Isc 313mA Imax 275mA La 2mH Li 0 075mH 81 33 31 41 51 1 2 82 34 32 42 52 RS 485 RS 485 PROFIBUS PA pas...

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Page 252: ...t to change without notice 9 9 Sealing plan Figure 116 Sealing plan part 1 cast version 1 1 2 2 1 2 Side view rear Side view front Front view 2 1 2 2 2 minimum of two seals per capping 1 Placement of seals SPU cover front and rear 2 Placement of seals capping front and rear ...

Page 253: ...de view rear Front view Side view front Side view rear Detail X Side view front Seal adhesive tape minimum of two seals per capping screws flush with surface 1 Placement of seals SPU cover front and rear 2 Placement of seals capping front and rear 1 2 1 1 1 1 1 2 2 2 2 DN100 NPS4 DN80 NPS3 For DN100 NPS4 from manufacturing year 2004 and DN80 NPS3 ...

Page 254: ... SICK AG Appendix Subject to change without notice Figure 118 Sealing plan part 3 forged version Side view rear Side view front Front view 1 1 1 1 1 Placement of seals SPU cover front and rear Detail 3 Detail 1 Detail 2 Detail 1 Detail 2 Detail 3 1 1 ...

Page 255: ...00 Technical Information 8010125 V4 0 SICK AG 255 Subject to change without notice Figure 119 Sealing plan part 4 alternatively 1 3 2 1 Safety hoop 2 Cross pin screw M4 DIN404 3 Seal place for front and back cover 1 3 2 ...

Page 256: ...09 10 17 unit to unit to unit to unit to unit to unit to unit to 04 05 06 07 08 09 10 17 21 20 06 23 25 28 24 26 SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla SICK Engineering GmbH Bergener Ring 27 D 01458 Ottendorf Okrilla 15 Year Year Serial No Serial No Part No Part No 11 Made in Germany Made in Germany FLOWSIC600 FLOWSIC600 00 00 Working Pressure Range see Display For furthe...

Page 257: ...WSIC600 Technical Information 8010125 V4 0 SICK AG 257 Subject to change without notice 9 10 Outline drawings Figure 122 Outline drawing FLOWSIC600 1 path Arrow defines positive flow direction System I Probes A1 B1 ...

Page 258: ...58 FLOWSIC600 Technical Information 8010125 V4 0 SICK AG Appendix Subject to change without notice Figure 123 Outline drawing FLOWSIC600 2 path Arrow defines positive flow direction System I Probes A2 B2 ...

Page 259: ...LOWSIC600 Technical Information 8010125 V4 0 SICK AG 259 Subject to change without notice Figure 124 Outline drawing FLOWSIC600 4 path Arrow defines positive flow direction System I Probes A1 B1 A2 B2 A3 B3 A4 B4 ...

Page 260: ...cal Information 8010125 V4 0 SICK AG Appendix Subject to change without notice Figure 125 Outline drawing FLOWSIC600 2plex Arrow defines positive flow direction System I Probes A1 B1 A2 B2 A3 B3 A4 B4 System II Probes C1 D1 ...

Page 261: ...nformation 8010125 V4 0 SICK AG 261 Subject to change without notice Figure 126 Outline drawing FLOWSIC600 Quatro Arrow defines positive flow direction System I Probes A1 B1 A2 B2 A3 B3 A4 B4 System II Probes C1 D1 C2 D2 C3 D3 C4 D4 ...

Page 262: ...ck jp Magyarország Phone 36 1 371 2680 E Mail office sick hu Nederland Phone 31 0 30 229 25 44 E Mail info sick nl Norge Phone 47 67 81 50 00 E Mail sick sick no Österreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl România Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39...

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