SICK FLOWSIC600-XT Operating Instructions Manual Download Page 6

Page: 6 / 164

Contents

FLOWSIC600-XT · Operating Instructions · 8018846/1BHP/V2-1/2021-05 · © SICK Engineering GmbH

Commissioning and Operation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4.1

General information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

4.2

Parameter display on the display

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.2.1

Opening the display protective flap

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.2.2

Display and operating elements

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4.2.3

Display in the symbol bar

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

4.2.4

Configurable standard display

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4.2.5

Menu structure

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

4.3

Commissioning with the FLOWgate

operating software

. . . . . . . . . . . . . . . . . . . . . . . 86

4.3.1

Connecting to the device

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

4.3.2

Field setup wizard

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

4.3.2.1

Device identification

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

4.3.2.2

System/User

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

4.3.2.3

I/O configuration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

4.3.2.4

P + T pressure and temperature sensor

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

4.3.2.5

Volume converters (optional, only for devices with the volume conversion

device option)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

4.3.2.6

Archives/Logbooks

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

4.3.2.7

Diagnostics/warnings

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

4.3.2.8

Meter installation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

4.3.2.9

Completion

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

4.4

Function check after commissioning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

4.4.1

Recommended checks:

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

4.4.2

Checking the signal acceptance rate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

4.4.3

Zero phase check

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

4.4.4

Checking the speed of sound

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

4.4.5

Path failure compensation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

4.5

Sealing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

5.1

General information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

5.2

Routine checks

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

5.2.1

Checking the meter state

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

5.2.1.1

Function check on the display

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

5.2.1.2

Function check with FLOWgate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

5.2.2

Comparing theoretical and measured sound velocity (SOS)

. . . . . . . . . . . . . . . . . . . 98

5.2.3

Time synchronization

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

5.2.3.1

Time synchronization via Modbus

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

5.2.3.2

Time synchronization with the FLOWgate™ operating software

. . . . . . . . . . . . 100

5.2.3.3

Service life/capacity of RTC battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

5.2.4

Maintenance report

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

5.2.5

Optional data backup

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

5.2.5.1

Logbook check and data backup

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

5.2.5.2

Checking the data archives (data logs)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

5.2.6

Creating and evaluating the Diagnostics Comparison report

. . . . . . . . . . . . . . . . . 103

Summary of Contents for FLOWSIC600-XT

Page 1: ...OP ER ATIN G IN STRUC TION S Installation Operation Maintenance Title Page FLOWSIC600 XT Ultrasonic Gas Flow Meter...

Page 2: ...SICK Engineering GmbH All rights reserved Glossary ATEX ATEX Atmosph res Explosifs Abbreviation for Euro pean standards that govern safety in potentially explosive atmospheres CSA Canadian Standards...

Page 3: ...E HAZARD of severe injuries or death Hazard general Hazard by voltage Hazard in potentially explosive atmospheres Hazard by explosive substances mixtures Hazard by unhealthy substances Hazard by toxic...

Page 4: ...al local conditions 14 1 4 5 Retention of documents 14 2 Product description 15 2 1 Measuring principle 16 2 2 System components 16 2 2 1 Meter body 17 2 2 2 Ultrasonic transducers 17 2 2 3 Signal Pro...

Page 5: ...es seals and other components 42 3 3 3 Requirements to the measuring point 42 3 3 4 Fitting in the pipeline 43 3 3 4 1 Installation configurations 45 3 3 4 2 Fitting the FLOWSIC600 XT in the pipeline...

Page 6: ...7 Diagnostics warnings 90 4 3 2 8 Meter installation 91 4 3 2 9 Completion 91 4 4 Function check after commissioning 91 4 4 1 Recommended checks 91 4 4 2 Checking the signal acceptance rate 92 4 4 3 Z...

Page 7: ...king 114 6 2 Disposal information 114 6 2 1 Materials 114 6 2 2 Disposal 114 7 Troubleshooting 115 7 1 Status messages 116 7 2 Starting a diagnostic session 117 8 Specifications 119 8 1 Conformities 1...

Page 8: ...Contents 8 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH...

Page 9: ...XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 9 Subject to change without notice FLOWSIC600 XT 1 Important information About this document Important safety information Int...

Page 10: ...l and company specific regulations 1 2 2 Hazard through heavy loads The FLOWSIC600 XT measuring system must be attached securely to the carrying structure when being transported and installed Only use...

Page 11: ...that the FLOWSIC600 XT can also deter mine the actual corrected volume and the sound velocity Separate meters are available to determine the gas volume depending on the flow direction NOTICE Measuring...

Page 12: ...IIC T4 Gc Intrinsically safe CI I Div 1 Group D T4 Ex ia IIA T4 Ga Cl I Zone 0 AEx ia op is IIA T4 Ga CI I Div 1 Groups A B C D T4 Ex ia IIC T4 Ga Cl I Zone 0 AEx ia op is IIC T4 Ga Non flammable Cl I...

Page 13: ...tasks Installation setting up assembly Commissioning Handling and monitoring during operation Maintenance service Installation commissioning maintenance and inspection may only be carried out by skill...

Page 14: ...anty by the manufacturer becomes void The FLOWSIC600 XT can become dangerous The approval for use in potentially explosive atmospheres is no longer valid The approval fur use in lines pressurized abov...

Page 15: ...change without notice FLOWSIC600 XT 2 Product description Measuring principle System components Features and applications Operating software FLOWgateTM Operating modes meter states and signal output I...

Page 16: ...p disturbing effects such as gas flow turbulence dirt moisture or interfering noises as low as possible Two ultrasonic transducers are positioned opposite each other in a defined angle to the gas flow...

Page 17: ...the measuring function A minimum pressure of 5 bar a is usually required for these sensor types 2 2 3 Signal Processing Unit The Signal Processing Unit contains all the electrical and electronic compo...

Page 18: ...era ture transmitter The fixed values pfix and Tfix are typically configured corresponding to the test conditions during high pressure calibration The fixed values for pressure pfix and temperature Tf...

Page 19: ...ibration temperature Tfix Tcal 2 Calibrate the meter Perform the adjustment using the preferred correction method Check the adjustment accordingly 3 During meter commissioning Set the pressure fixed v...

Page 20: ...ral gas market including extraction transporta tion distribution and storage National Type Examination Certificates exist for several countries Fig 4 FLOWSIC600 XT 2 3 2 FLOWSIC600 XT 2plex The FLOWSI...

Page 21: ...measurements in natural gas applications subject to custody transfer Additionally should one of the electronics develop a problem or fail the secondary unit will continue to provide accurate measurem...

Page 22: ...OWSIC600 XT Gateway The FLOWSIC600 XT Gateway is an upgrade kit for the FLOWSIC600 gas flow meter 4 path devices as well as 2 plex 4 1 and Quatro 4 4 devices can be equipped with a new electronics uni...

Page 23: ...4 1 Overview Software functions Measured values overview Diagnostics data Logbook and archive management Commissioning Parameter modification Session browser Calibration Fig 10 Overview FLOWgateTM Op...

Page 24: ...e different users with the same access rights are possible for access levels User and Authorized user Users with access level User Authorized user or Admin can create an individual user name and an in...

Page 25: ...ree meter statuses depend ing on the measuring conditions 2 5 2 Air test mode Air test mode serves to carry out a test bench calibration with the test medium air at ambient pressure Entries are made i...

Page 26: ...utputs FO 0 FO 1 DO 2 and DO 3 to output the impulses proportional to the flow rate and status information The digital outputs are electrically isolated with a synchronous refresh in a configurable pe...

Page 27: ...nal flow rate Base flow rate Setting the status and pulse outputs Following options can be set 2x status The outputs operate as status outputs and are set via the corresponding configuration registers...

Page 28: ...tal interface for primary devices with meter reading transmission according to DVGW Information GAS No 23 December 2017 Alternatively the meter reading can be transmitted digitally coded ENCODER to vo...

Page 29: ...ction by a special malfunction volume encoder totalizer Resetting the malfunction volume encoder totalizer can be traced in the Event logbook of the meter The FLOWSIC600 XT is designed bi directional...

Page 30: ...rse direction for each of the three different states Calibration low pressure or high pressure calibration For calibration the Calibration wizard provided in the FLOWgate operating software must be us...

Page 31: ...m s 6 11 m s 11 23 m s 23 45 m s 1 5 3 m s 3 6 m s 1 5 3 m s 3 6 m s Forward Forward Current operatingstatus 6 11 m s 11 23 m s 23 45 m s Zero point 1 5 3 m s 3 6 m s 6 11 m s 11 23 m s 23 45 m s Ind...

Page 32: ...ries are lost if no regular backup with is made with the FLOWgateTM Metrology logbook 50 entries Selected calibration relevant parameters can be modified when the parameter locking switch is closed an...

Page 33: ...ature unit Flowtime Percentage of periods in which the throughflow was in the recording direction Detail status Detailed status information ActualStatus Meter 1 V Totalizer 1 Volume uninterrupted tota...

Page 34: ...ss to certain settings and commands is assigned to every user level Configuration mode General protection of all configuration parameters from undesired changes Configuration mode can be activated onl...

Page 35: ...equal on the cover and cover plate Fig 15 Sealing of parameter locking switch Sealing on the Signal Processing Unit Metrological sealing of the terminal compartment must be carried out during commissi...

Page 36: ...ealing the Ex e or Ex i terminal compartment Seals on the transducer cover caps The cover caps are sealed with at least one adhesive label that must be glued over the openings of the fastening screws...

Page 37: ...ng measurement and diagnostics data via the above interfaces is available for backup operation with power supply via the backup battery WARNING Danger when charging the battery The backup battery is a...

Page 38: ...38 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Product description Subject to change without notice...

Page 39: ...erating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 39 Subject to change without notice FLOWSIC600 XT 3 Installation Hazards during installation General information Mechanical install...

Page 40: ...ossible and safe operation is not ensured CAUTION General risks during installation Observe applicable valid regulations general standards and guidelines Observe local safety regulations operating ins...

Page 41: ...pecified limits 3 2 3 Water pressure test in the plant optional Consultation with SICK is mandatory when an inspection of the plant in which a FLOWSIC600 XT is installed is to be carried out by means...

Page 42: ...pe must be removed 3 3 3 Requirements to the measuring point The meter body may be installed in a horizontal or vertical position In case of horizontal installation the meter body must be aligned so t...

Page 43: ...removed and replaced with dummy plugs NOTICE Transport information The lifting lugs are designed for transporting the meter only Do not lift or transport the FLOWSIC600 XT with additional loads using...

Page 44: ...rectional arrow shows the gas flow direction in accordance with OIML R 137 1 2 see Figure The forward or main flow direction is marked with and the reverse direction with In case of unidirectional use...

Page 45: ...E a distance between the conditioner and meter of at least 10DN inlet length must be considered When other conditioners are used the installation configuration can be differ ent and must be agreed wit...

Page 46: ...3 DN 3 DN 1 5 DN 4 measuring paths Class 0 5 10 DN 2 DN 8 DN 3 DN 1 5 DN 8 measuring paths Class 1 0 0 5 5 DN 2 DN 3 DN 3 DN 1 5 DN AGA Report 9 3rd Edition July 2017 A B C D E 4 measuring paths Mete...

Page 47: ...w conditioner configuration A Configuration 1 A OIML R137 A 4 measuring paths Class 1 0 10 DN 8 measuring paths Class 1 0 5 DN 8 measuring paths Class 0 5 5 DN AGA Report 9 3rd Edition July 2017 A 4 m...

Page 48: ...NOTICE During operation it is imperative to use the same flow conditioner as well as the same pipes in the same orientation as when calibrating the meter Mark the pipes and flow conditioner to indica...

Page 49: ...ner however both configurations meet the performance requirements of AGA 9 3 Gas meters must be flow calibrated with the inlet and outlet sections used later Local requirements to the inlet section ma...

Page 50: ...s NOTICE Installation configuration B with the flow conditioner refers exclusively to SICK conditioner types according to SICK documents 9211778 and 9211779 When using conditioner types CPA 50E or 55E...

Page 51: ...iguration Configuration 1 A OIML R137 A Class 1 0 7 DN Class 0 5 7 DN2 AGA Report 9 3rd Edition July 2017 A Metering package performance according to Appendix C 7 DN Configuration 2 B OIML R137 A B C...

Page 52: ...0 XT 4 1 paths 3 Alternative temperature measuring points NOTICE Installation configuration B with the flow conditioner refers exclusively to SICK conditioner types according to SICK documents 9211778...

Page 53: ...0 DN Class 0 5 7 DN2 10 DN2 AGA Report 9 3rd Edition July 2017 A D Metering package performance according to Appendix C with CPA 50E 7 DN 10 DN Configuration 2 B1 OIML R137 A B C D E F Class 1 0 5 DN...

Page 54: ...in the project planning 6 Fit the pressure sensing line between the pressure tap and pressure transmitter 7 Slowly increase the pressure in the pipeline 8 Carry out a leak tightness check on the pipel...

Page 55: ...nting set BZ 3 A0150RF B7 2H VZ3 1 2096366 3 CL300 40 Mounting set BZ 3 300 600 4 300 B7 2H VZ3 1 2096372 3 CL600 45 4 CL300 40 3 PN016 35 Mounting set BZ 3 PN16 25 40 4 PN16 VZ3 1 2096373 3 PN025 35...

Page 56: ...ed for the best possible view on the display and safe cable routing Fig 26 A stop on the housing prevents the Signal Processing Unit from being turned by more than 330 1 Loosen the three screws on the...

Page 57: ...Ex ia nA IIC T4 Gc Cl I Zone 2 AEx ia nA op is IIC T4 Gc CI I Div 1 Groups B C D T4 Ex d ia ia Ga IIC T4 Gb Cl I Zone 1 AEx d ia op is ia Ga IIC T4 Gb CI I Div 2 Groups A B C D T4 Ex ia nA IIC T4 Gc...

Page 58: ...erate an ignition capable level of electrostatic charge Therefore the FLOWSIC600 XT must not be installed in a location where the external conditions are conducive to the build up of electrostatic cha...

Page 59: ...test described in 6 3 13 EN 60079 11 2012 apart from the electrically isolated inputs and outputs See p 57 3 4 and p 132 9 1 Connection diagrams for operation of the FLOWSIC600 XT in accordance with...

Page 60: ...pressure range 80 kPa 0 8 bar to 110 kPa 1 1 bar Air with normal oxygen content normally 21 percent by volume Maximum operating altitude 2 000 mNN The ambient temperature must be within the range spe...

Page 61: ...ansport solid parts like dust or other particles which could cause an ignition hazard Otherwise transducers made from stainless steel must be used Non Ex zone Case 1 The pipeline contains a non explos...

Page 62: ...ion of the ultrasonic transducers the leak tightness must be appropriately checked During operation the leak tightness must be periodically checked and the seals replaced if necessary After de install...

Page 63: ...0 XT Safe area Ex zone classified Zone 1 or Zone 2 Service PC higher level control system RS485 MODBUS Volumetric flow a c Electronic Volume Corrector EVC Flow Computer FC FLOWSIC600 XT Compressibilit...

Page 64: ...es a flameproof enclo sure and an adjacent separate chamber With Ex e wiring Fig 30 the Ex d inputs and outputs run through a line duct to the Ex e terminals in the Ex e terminal compartment Fig 29 Ex...

Page 65: ...ange without notice Fig 30 Ex de enclosure version 1 2 5 1 Flameproof enclosure with I O electronics 2 Ex d terminal compartment cover 3 Cable gland 5x M20 or 1 2 NPT 4 Ex e terminal compartment 5 Ex...

Page 66: ...ngineering GmbH Installation Subject to change without notice Fig 31 Ex i enclosure version 3 4 5 1 Cable gland 5x M20 or 1 2 NPT 2 Ex i terminal compartment 3 Ex i terminal compartment cover 4 Ex i t...

Page 67: ...vailable input output configurations F6A 4P 3D 08 EA 1A T218 I O Configuration Data Interfaces Model name code DO 0 Status Output 1 DO 1 Status Output 2 FO 2 Pulse Output 1 FO 3 Pulse Output 2 RS485 1...

Page 68: ...lk switching signals and the data signals of the RS485 should not be routed in a cable with a common shield Specification Remark Type of cable 2 wires1 Connect shielding if present to ground terminal...

Page 69: ...max cross section 2 x 0 5 mm 1 mm 20 18 AWG Do not connect unused conductor pairs and prevent them from accidental short circuit Maximum cable length 300 m at 0 5 mm 500 m at 0 75 mm Cable diameter 6...

Page 70: ...T must satisfy the requirements for grounding intrinsically safe power circuits in compliance with IEC 60079 14 For intrinsically safe installation of FLOWSIC600 XT measurement devices SICK recommends...

Page 71: ...0 VDC max 50 mA switching frequency DC 10 kHz recommended switching current 2 mA Ic 20 mA load resistance Rload U Ic alternative NAMUR characteristic DO 1 FO 1 15 16 DO 2 17 18 DO 3 19 20 Encoder Enco...

Page 72: ...the groove of the cover 2 Unscrew the terminal compartment cover To loosen the cover position a suitable tool e g the shaft of a ring spanner in the provided recesses in the cover 1 Make sure that th...

Page 73: ...TS AO Ethernet aux aux Fuse failed 200 mA Term on Term off 1 Term on Term off 2 Power c d V 4 2 2 1 2A 2B pT pT Term on Term off 3 3A 3B NAM 3 GND 3 OC 3 NAM 2 GND 2 OC 2 NAM 1 GND 1 OC 1 NAM 0 GND 0...

Page 74: ...nt Closing the Ex e terminal compartment 1 Loosen the 3 screws captive of the Ex e terminal compartment cover with an SW4 Allen key 2 Put the terminal compartment cover in the holder provided 1 Ensure...

Page 75: ...aux 8 3A Enc 9 3B Enc 10 CTS 11 RTS 12 With Ethernet 13 OC 0 NAM 0 14 GND 0 15 OC 1 NAM 1 16 GND 1 17 OC 2 NAM 2 18 GND 2 19 OC 3 NAM 3 20 GND 3 21 1A TX 22 1B RX 23 COMM 24 n c Vdc 1 Vdc 2 pT 2A 3 p...

Page 76: ...Connections in the Ex i terminal compartment are labeled corresponding to the input output configuration selected Fig 35 Terminal assignment Ex i terminal compartment example Safety relevant paramete...

Page 77: ...ted HART transmitters for pressure and temperature cyclically when the parameters are set accordingly Register 4430 UART3_Protocol HART PT The cycle times can be set between 2 and 60 seconds in Regist...

Page 78: ...78 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Installation Subject to change without notice...

Page 79: ...6 1BHP V2 1 2021 05 SICK Engineering GmbH 79 Subject to change without notice FLOWSIC600 XT 4 Commissioning and Operation General information Parameter display on the display Commissioning with the FL...

Page 80: ...point of use This defines the possible operating pressure range depending on the selected substitute or calibration value pfix This results in the following absolute pressure ranges for a Class 1 0 o...

Page 81: ...ustomer specifications It is recommended to check the parameters and settings 4 2 1 Opening the display protective flap 1 Loosen the screw on the display protective flap with an SW3 Allen key 2 Swivel...

Page 82: ...es between single menu entries on one level ENTER Calls up a submenu Table 9 Symbols Symbol Significance Description External power supply Always shown blinks for faults in the external power supply D...

Page 83: ...rupted V 000012345 m 2 Volume at flowing conditions reverse uninter rupted V 000012345 m 3 Volume at flowing conditions forward interrupted errV 000000123 m 4 Volume at flowing conditions reverse inte...

Page 84: ...ns reverse uninter rupted V 000012345 m 13 Volume at flowing conditions forward interrupted Ve 000000123 m 14 Volume at flowing conditions reverse interrupted Ve 000000123 m 15 Volume at flowing condi...

Page 85: ...n P e and T e Pressure and temperature for volume conversion FO and AO Pulse frequency and analog output value Volume conversion 1 1 Only visible in configuration with integrated EVC Volume conversion...

Page 86: ...d in the reading head retains the adapter A cable holder is integrated in the display protective flap to prevent unintentional turning or loosening of the reading head Fig 38 Aligning the infrared USB...

Page 87: ...the FLOWSIC600 XT is suitable equipped for the application Detailed description of the model name see p 161 9 6 Enter a device name The device name is freely selectable The GPS coordinates of the gas...

Page 88: ...nagement User management is only visible when you are logged in as Admin Further users can be created here when desired Enter a user name Specify a password The password must comprise 4 digits Activat...

Page 89: ...n be specified in the Hold time field in which the measured value is held at the last valid value when the status changes from measurement valid to measurement invalid This value is stored in Register...

Page 90: ...how the logbooks function Stop A warning is output when the logbook is full Rolling The oldest entries are overwritten when the logbook is full Data archive 1 and data archive 2 The standard archive c...

Page 91: ...ta to the device If desired Reset the malfunction volume encoder totalizer and clear the logbooks SICK recommends creating a Parameter report and a Maintenance report and archiving the reports with th...

Page 92: ...on all paths The signal acceptance rate may be significantly lower when the velocity of gas is above 30 m s 100 ft s 4 4 3 Zero phase check Open the tile Signal View tile in the Diagnostics menu Check...

Page 93: ...Fig 45 Speed of sound In the case of very low gas velocities 1 m s or 3 ft s there may be more significant differences between the sound velocities of the paths due to thermal stratification In this...

Page 94: ...ath system the gas flow meter compensates for a failed measuring path and gives a warning in case of failure The measurement is still valid under legal metrology If two or more measuring paths fail th...

Page 95: ...XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 95 Subject to change without notice FLOWSIC600 XT 5 Maintenance General information Routine checks Exchanging the battery Clea...

Page 96: ...e p 86 4 3 1 5 2 1 Checking the meter state The FLOWSIC600 XT checks its own meter state with a system of user warnings and alarms If the I O interfaces are configured to indicate alarms and or user w...

Page 97: ...us Table 14 Signaling the device status in FLOWgateTM Click on the symbol in the Status bar when warnings or errors exist The current Status overview opens and shows details and information on how to...

Page 98: ...gas flow meter The Speed of Sound Calculator SOS Calculator available in the FLOWgate operating soft ware calculates a theoretical SOS for a specific gas composition at a specified temperature and pre...

Page 99: ...f sound with the speed of sound measured with the FLOWSIC600 XT The deviation of the measured SOS from the calculated SOS is shown for each path in the Deviations per Path area Fig 49 Fig 49 Speed of...

Page 100: ...nly the representation of the local time changes but not the UTC A regional adaptation of the local time representation can be performed via register 4102 LCD_DateTimeFormat The European 24 h format a...

Page 101: ...n of data collection to 5 minutes but it can also be changed in the selection list Fig 51 Maintenance report 3 After the end of data collection the report opens automatically and can be printed saved...

Page 102: ...during the FLOWgate session Clear All Logbooks When the logbooks have been loaded from the device they can be deleted in the device When a logbook is selected it is possible to only load delete this l...

Page 103: ...t and then stored or sent as e mail Fig 53 Example Data archive 1 Deleting the data archives The data archives can be deleted via the FLOWgate operating software In the archive overview of the Archive...

Page 104: ...w seconds depending on the amount of data The data is displayed in tabular form in the Finger print Archive Then select Diagnostic Comparison Report in the upper right corner of the menu bar In the qu...

Page 105: ...jor temperature fluctuations Protect against permanent sunlight Do not store near the heating 5 3 2 2 Disposal information In the EU Dispose of lithium batteries in accordance with Battery Directive 2...

Page 106: ...authorized waste disposal company Identification of lithium batteries Proper shipping name Waste lithium batteries UN number 3090 Label requirements MISCELLANEOUS HAZARDOUS WASTE Disposal code D003 I...

Page 107: ...e without notice 5 3 3 Replacing the backup battery 5 3 3 1 Swivel the display unit downwards 1 Loosen the screw on the display protective flap with an SW3 Allen key 2 Swivel down the display protecti...

Page 108: ...is active 2 Disconnect the backup battery connection 3 Take the backup battery out of the holder 1 Unpack the new backup battery and check for transport damage 2 Do not use the backup battery when an...

Page 109: ...from contamination 2 Swivel the display unit upwards 3 Tighten the 4 screws on the display unit hand tight 5 Nm with an SW 4 Allen key 4 Close the display protective flap 5 Tighten the screw on the di...

Page 110: ...river 3 Remove the battery cover 4 Use a small slot screwdriver to care fully lever the RTC battery out of the holder 5 Insert the new RTC battery 6 Refit the battery cover 7 If necessary have a new s...

Page 111: ...ickness on the surfaces accessible from the outside exceeds the allowable thickness for ignition group IIC The user must take suitable precautionary measures to eliminate the risk of ignition through...

Page 112: ...112 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Maintenance Subject to change without notice...

Page 113: ...Shutting down FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 113 Subject to change without notice FLOWSIC600 XT 6 Shutting down Returning Disposal information...

Page 114: ...he FLOWSIC600 XT mainly consists of steel aluminium and plastic materials It does not contain any poisonous radioactive or environmentally hazardous substances Substances from the pipeline could possi...

Page 115: ...hooting FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 115 Subject to change without notice FLOWSIC600 XT 7 Troubleshooting Status messages Starting a diagnostic...

Page 116: ...stomer Service p 117 7 2 Category No Description INF 1016 Restart device INF 1017 New entries in Event logbook INF 1018 Adjustment limits exceeded INF 1019 Configuration mode INF 1020 Parameter lock o...

Page 117: ...with the current storage location of the data collection is shown after successful creation of the diagnostic session Fig 57 Diagnostic recording completed 4 Click OK to confirm the message Click Save...

Page 118: ...118 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Troubleshooting Subject to change without notice...

Page 119: ...ns FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 119 Subject to change without notice FLOWSIC600 XT 8 Specifications Conformities Technical data Measuring ranges...

Page 120: ...s for electrical equipment EN 60529 1991 A1 2000 A2 2013 IP AGA Report No 9 3rd Edition 2017 Measurement of Gas by Multipath Ultrasonic Meters API 21 1 Flow Measurement Using Electronic Metering Syste...

Page 121: ...path versions 0 5 dry calibrated 0 2 After flow calibration and adjustment with constant factor Without uncertainty of the calibration test facility 0 1 After flow calibration and adjustment with poly...

Page 122: ...ia Ga IIC T4 Gb CI I Div 2 Groups A B C D T4 Ex ia nA IIC T4 Gc Cl I Zone 2 AEx ia nA op is IIC T4 Gc Intrinsically safe CI I Div 1 Group D T4 Ex ia IIA T4 Ga Cl I Zone 0 AEx ia op is IIA T4 Ga CI I D...

Page 123: ...ogy with backup battery 2 400 mAh 10 8 V optional for all electronics variants Overvoltage category 1 Power input Typically 0 45 W 2 45 W Dependent on selected electronics configuration Components fit...

Page 124: ...5 DN300 12 35 65 310 7 800 8 000 39 1 5 DN350 14 45 80 420 10 000 10 000 36 1 5 DN400 16 60 120 550 13 000 14 000 38 1 5 DN450 18 100 130 700 16 000 17 000 37 1 5 DN500 20 130 200 850 20 000 20 000 3...

Page 125: ...DN350 1 600 2 800 14 800 353 000 354 000 117 5 0 16 DN400 2 100 4 200 19 400 459 000 495 000 125 5 0 18 DN450 3 500 4 600 24 700 565 000 602 000 120 5 0 20 DN500 4 600 7 100 30 000 706 000 708 000 11...

Page 126: ...fications Subject to change without notice 8 4 Dimensions Fig 59 FLOWSIC600 XT and FLOWSIC600 XT Forte Fig 60 FLOWSIC600 XT 2plex and FLOWSIC600 XT Quatro Fig 61 FLOWSIC600 XT 3 version for pressure l...

Page 127: ...600 cl 900 120 400 461 DN80 PN 16 EN 1092 1 75 240 400 3 454 200 PN 63 215 PN 100 230 4 cl 150 ANSI B16 5 118 300 500 3 480 250 291 95 cl 300 cl 600 cl 900 130 500 290 DN100 PN 16 EN 1092 1 110 300 5...

Page 128: ...750 705 655 An optional fitting length of 3D is available for all meters in size 16 and larger 16 cl 150 ANSI B16 5 672 762 844 595 610 360 cl 300 760 650 cl 600 857 685 cl 900 926 800 755 705 DN400...

Page 129: ...00 1272 1315 DN800 Data on request 34 Data on request DN850 36 cl 150 ASME B16 47 3125 1250 1250 1169 1082 810 cl 300 3525 1300 1270 cl 600 3850 1323 1315 cl 900 5225 1450 1396 1461 DN900 Data on requ...

Page 130: ...7 cl 600 7850 1615 1594 cl 900 12100 1900 1711 1785 DN1200 Data on request 1 Devices with one Signal Processing Unit devices with two Signal Processing Units weight 7 kg 2 Optional neck extension B 20...

Page 131: ...ge without notice FLOWSIC600 XT 9 Annex Connection diagrams for operation of the FLOWSIC600 XT in accordance with ATEX IECEx Connection diagrams for operation of the FLOWSIC600 XT in accordance with C...

Page 132: ...nstructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice 9 1 Connection diagrams for operation of the FLOWSIC600 XT in accordance with ATEX IECEx Fig 63 Conne...

Page 133: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 133 Subject to change without notice Fig 64 Connection diagram 9236580 page 5...

Page 134: ...134 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 65 Connection diagram 9236580 page 6...

Page 135: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 135 Subject to change without notice Fig 66 Connection diagram 9236580 page 7...

Page 136: ...136 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 67 Connection diagram 9236580 page 8...

Page 137: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 137 Subject to change without notice Fig 68 Connection diagram 9236580 page 12...

Page 138: ...138 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 69 Connection diagram 9236580 page 13...

Page 139: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 139 Subject to change without notice Fig 70 Connection diagram 9236580 page 14...

Page 140: ...140 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 71 Connection diagram 9236580 page 15...

Page 141: ...LOSION HAZARD Substitution of components may impair Intrinsic safety RISQUE D EXPLOSION La substitution de composants peut compromettre la securite intrinseque Class I Division 1 Groups A B C D T4 Ex...

Page 142: ...mH RS485 optical isolated needs ext power A B Ui 18 2 V Pi 1 W ENCODER optical isolated Ui 10 5 V Pi 717 mW Ci 1 21 F Li 0 02 mH RS485 optical isolated needs ext power A B Ui 20 V Pi 717 mW Ui 20 V Pi...

Page 143: ...0 V Pi 717 mW DO 3 optical isolated DO 2 optical isolated FO 1 optical isolated FO 0 optical isolated DO LF Module slot UART3 Module slot UART2 Module slot UART0 Module slot Digital outputs with Power...

Page 144: ...O 3 optical isolated DO 2 optical isolated FO 1 optical isolated FO 0 optical isolated DO LF Module slot UART3 Module slot UART2 Module slot UART0 Module slot Digital outputs with Power input Temperat...

Page 145: ...Pi 717 mW Ci 1 21 F Li 0 02 mH RS485 optical isolated needs ext power A B Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW DO 3 optical isolated DO 2 optical isolated FO 1 opti...

Page 146: ...W Ci 1 21 F Li 0 02 mH RS485 optical isolated needs ext power A B Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW DO 3 optical isolated DO 2 optical isolated FO 1 optical isola...

Page 147: ...isolated needs ext power A B Ui 10 5 V Pi 717 mW Ci 1 21 F Li 0 02 mH RS485 optical isolated needs ext power A B Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW DO 3 optical is...

Page 148: ...tical isolated Ui 30 V Pi 717 mW Ui 30 V Pi 717 mW Ui 30 V Pi 717 mW Ui 30 V Pi 717 mW DO 3 optical isolated DO 2 optical isolated FO 1 optical isolated FO 0 optical isolated DO HF Ui 20 V Pi 1 W Ui 2...

Page 149: ...potted Ui 18 2 Pi 1 1 W ENCODER optical isolated If the ambient temperature does not exceed 60 increased Pi may be considered as shown in bold letters for the different module types Ui 30 V Pi 753 mW...

Page 150: ...JEF GPS NPSF JOGPSNBUJPOT SFGFS UP 084 95 VTFS NBOVBM BCJOFU N D N N D N N D N N D N POMZ GPS JOGPSNBUJPO OPU JO TDPQF PG EFMJWFSZ 6T 7 QBTTJWF 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBS...

Page 151: ...FS NBOVBM BCJOFU N D N N D N N D N N D N POMZ GPS JOGPSNBUJPO OPU JO TDPQF PG EFMJWFSZ 6T 7 QBTTJWF 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST S...

Page 152: ...BOVBM BCJOFU N D N N D N N D N N D N POMZ GPS JOGPSNBUJPO OPU JO TDPQF PG EFMJWFSZ 6T 7 QBTTJWF 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST SFDPN...

Page 153: ...TDPQF PG EFMJWFSZ 6T 7 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST SFDPNNFOEBUJPOT BOE 0 Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y...

Page 154: ...7 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST SFDPNNFOEBUJPOT BOE 0 Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN P...

Page 155: ...5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST SFDPNNFOEBUJPOT BOE 0 Y NN J W 51 Y Y NN BU J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN PS IJHIFS UIFSO...

Page 156: ...POGPSNJUZ PS DPOUSPM ESBXJOH GPS 4 DPOGPSNJUZ 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBDUVSFST SFDPN NFOEBUJPOT BOE SJGGFGB SJGGFGB 8BSOJOH NVTU CF JO...

Page 157: ...SNJUZ PS DPOUSPM ESBXJOH GPS 4 DPOGPSNJUZ 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBDUVSFST SFDPN NFOEBUJPOT BOE 8BSOJOH NVTU CF JO BDDPSEBODF XJUI UIF...

Page 158: ...ut notice 9 4 Power input of the possible input and output configurations Fig 89 Power input E K s W t s W t s W t s Z K K K t t t t Z K K K Zd t t t t Z K K K t t t t Z K K K t t t t Zd d Z K K K t t...

Page 159: ...I installation Installez par le dessin pas 9236581 La substitution de composants peut compromettre la securite intrinseque Tamb IP66 Type 4 Ext Power Supply nom 6 16 Vdc max 100 mA Ui 20 V Ii 667 mA P...

Page 160: ...160 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 93 FLOWSIC600 XT Gateway type plate example...

Page 161: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 161 Subject to change without notice 9 6 Model name...

Page 162: ...ronics transducer combination please ask your SICK sales partner for the corresponding spare parts Designation Part No Electronic block 200kHz IIA 8 path 2085291 I O board 2085315 I O board with Ether...

Page 163: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 163 Subject to change without notice...

Page 164: ...RQH 0DLO LQIR VLFN LW Japan 3KRQH 0DLO VXSSRUW VLFN MS Malaysia 3KRQH 0DLO HQTXLU P VLFN FRP Mexico 3KRQH E Mail mexico sick com Netherlands 3KRQH 0DLO LQIR VLFN QO New Zealand 3KRQH WROOIUHH E Mail s...

Search results

Summary of Contents for FLOWSIC600-XT

Reviews:

Related manuals for FLOWSIC600-XT

Brands by name

Popular brands

SICK FLOWSIC600-XT, Operating Instructions Manual

Search results

Summary of Contents for FLOWSIC600-XT

Reviews:

Related manuals for FLOWSIC600-XT

Brands by name

Popular brands