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SICK CLV 41 Series Operating Instructions Manual Download Page 7

CLV 41x Bar Code Scanner

© SICK AG • Auto Ident • Germany • All rights reserved

7

Operating Instructions

8  008  224/I982/08-00

8. 2 Supply voltage

The CLV 41x requires a supply voltage of 4.5 ... 30 V DC to IEC 742 (safety extra-low
voltage, listed class II power supply).

8. 3 Connecting the CLV to the AMV/AMS 40 (Connection Module)

Before it can be used in the reading station, the CLV must be connected to the
AMV/AMS 40 Connection Module and the host/PLC/sensor as shown in 

Fig. 2

.

Fig. 2. Block diagram: connecting the CLV in the reading station via the AMV/AMS 40 Connection Module

AMV/AMS 40

Connection

Module

Sensor 1

Result 1

Scanner

Decoder

Interface

CLV 41x

Result 2

Result 3

Data

DC 24 V

24 V DC (AMV)
230 V AC (AMS)

HOST/PLC

Data

Result 1

Result 2

Result 3

PLC

Sensor 1

Photoelectric
switch

Optional
cable

A description of the basic wiring and configuration of the Connection Module is
provided in the 

AMV/AMS 40 Operating Instructions

 (no. 8 008 292) supplied with

the module.

Ø

Mount the AMV/AMS 40 as close as possible to the CLV

Ø

Connect the CLV to the 15-pin D Sub HD socket of the AMV/AMS 40
The connection cable can be extended with extension cable no. 6 010 075 (2 m).

Ø

Do not exceed the max. cable lengths (host interface) between the CLV and the
host/PLC (see 

8.5.1 Connecting the host interface

)

Ø

Connect a suitable, external reading pulse sensor via the AMV/AMS 40 if reflector
polling (default setting) is not to be used for automatic reading pulse generation

Ø

If an external power supply unit is used instead of the AMV/AMS 40, it must be
able to provide a continuous output of at least 3 W and must comply with IEC 742
(functional extra-low voltage). The core cross-section for the CLV power supply
(pins 1 and 5) must be at least 0.09 mm

2

.

Use cable no. 6 010 137 (open wire ends) to connect the CLV. See 

Table 3 

for

wire color assignment

TIP:

Summary of Contents for CLV 41 Series

Page 1: ...O P E R A T I N G I N S T R U C T I O N S C L V 4 1 x B a r C o d e S c a n n e r S t a n d a r d l i n e ...

Page 2: ...lace the device transferring the application specific parameter set The CLV 41x is simply referred to as the CLV in the sections below General Software version Software Function Version CLV Setup User interface Windows based from V 1 1 0 CLV Setup Help Online help HTML from V 1 0 1 FCC class This appliance meets FCC class B subject to the FCC regulations paragraph 15 Remark To meet the FCC regulat...

Page 3: ...lternative 15 10 Power on and setup 10 1 Step by step setup instructions 17 10 2 Default settings 18 10 3 Profile programming 19 10 4 AutoSetup code configuration 22 10 5 Parametrization with the CLV Setup software 23 10 6 Operating modes functions 28 11 Replacing a CLV 410 11 1 Transferring the application specific parameter set 30 11 2 Disassembly and environmentally friendly disposal of the CLV...

Page 4: ...er supply unit with an output voltage of 4 5 30 V DC to IEC 742 functional extra low voltage and min 3 W power output a PC with Windows based GUI Windows 3 1 Windows 95 or Windows NT and serial port COM x an HTML browser e g Netscape to use the online help an RS 232 data connection cable e g no 2 020 319 Alternatively the programming adapter for the LCV 410 order no available on request to connect...

Page 5: ...output of the read result 2 1 tone Percentage Evaluation The beeper confirms output of the reading result after every 100 reads 1 1 tone AutoSetup 1 The beeper confirms successful read of the presented profile bar code 1 1 tone for the start or end of AutoSetup 2 The beeper confirms successful read of the application specific bar code 2 1 tone 3 The beeper signals unsuccessful read of the applicat...

Page 6: ... green Lights up when the laser diode is activated for reading the bar code The laser diode is activated and deactivated by the reading pulse The laser diode is activated constantly in Percentage Evaluation and Free running modes In Reflector Polling pulse mode it is activated in accordance with the scanning frequency at every 20th scan LED flickers The scan line s are dimmed with red light scanne...

Page 7: ... basic wiring and configuration of the Connection Module is provided in the AMV AMS 40 Operating Instructions no 8 008 292 supplied with the module Ø Mount the AMV AMS 40 as close as possible to the CLV Ø Connect the CLV to the 15 pin D Sub HD socket of the AMV AMS 40 The connection cable can be extended with extension cable no 6 010 075 2 m Ø Do not exceed the max cable lengths host interface bet...

Page 8: ... 2 Connecting the PC port COM x via the optional programming adapter Fig 3 Connecting the PC to the optional programming adapter PC with Windows AMV AMS 40 Connection Module CLV41x Host PLC Programming adapter order no available on request e g cable order no 2 014 054 1 10 15 6 11 5 5 1 9 6 to CLV 41x to AMV AMS 40 to PC 5 6 11 10 15 1 11 15 5 10 6 1 Host Term 1 2 3 Clock Button LED for switching ...

Page 9: ...he 15 pin D Sub HD connector À Table 3 8 5 1 Connecting the host interface The CLV is equipped with two host interfaces RS 232 and RS 422 485 One of these must be selected for data communication with the host PC If the RS 232 interface is not connected to the host it can be used exclusively to monitor data traffic on the parallel RS 422 482 interface TIP The internal modules of the CLV may be dama...

Page 10: ...CLV 8 5 2 Connecting the functional interfaces Sensor 1 switching input In order to trigger a reading process the CLV requires a suitable clock pulse in Reading mode that signals the presence of a conveyor object in the reading field The clock pulse generates the reading interval time window for evaluation internally in the CLV In the default setting the reading pulse is supplied by means of inter...

Page 11: ...d exclusively to teach in match code 1 The teach in procedure is an alternative to entering the match code on the keyboard via the CODE COMPARISON field on the DEVICE CONFIGURATION card of the user interface In order to teach in the match code the input is connected briefly to the power supply via a switch Fig 6 This can also take place in the Connection Module Fig 6 Connection of Sensor 2 input f...

Page 12: ... separately for each output Step Action Response from CLV1 1 Switch off CLV 2 Close switch S and CLV switches to Reading mode and activates switch on CLV again teach in mode for the match code 3 Open switch S CLV in teach in mode and searches match code 4 Position match code at appropriate distance see 16 Reading field diagrams 5 Trigger set reading pulse CLV reads the match code The Result LED li...

Page 13: ...e 9 9 1 Securing the CLV The two fastening threads 2 Fig 1 on the bottom narrow side of the housing are used to secure the CLV The thread dimensions are shown in Section18 Dimensioned diagrams 9 Assembly Mounting accessories The CLV can be easily secured to the base to suit the relevant application using one of the two optional mounting brackets Fig 8 This facilitates precise adjustment in two pla...

Page 14: ...stance Reading range β α γ The following angle limits should not be exceeded CLV Angle Tilt α Pitch β Skew γ Limit value 15 depening on code print 45 45 Table 10 When selecting the mounting location for the device the limit values of the reading range for the selected bar code resolution and the useful aperture angle max 60 with front light emission must be taken into account See also Section 16 R...

Page 15: ...lectors supplied special bar code must be mounted opposite the CLV behind the conveyor section Ø Note the maximum ranges of the two reflectors Fig 13 Ø Mount the polling reflector self adhesive opposite the CLV in the alignment line in such a way that the CLV can view the reflector freely in the gaps between the conveyor objects and can scan it reliably center of scan line The scan line of the CLV...

Page 16: ...ing pulse sensor alternative If an external sensor e g photoelectric switch is used to generate the reading pulse it must be mounted on the CLV in a suitable manner Ensure that objects of different size carrying bar codes trigger the internal reading pulse in such a way that sufficient time is provided to read the code Examples of the CLV with line scanner are provided in Fig 14 Fig 14 Example of ...

Page 17: ... on the card supplied to the CLV The CLV confirms every good read of the profile bar code with an acoustic signal from the beeper If a further bar code is not presented to the CLV within 10 s the CLV switches to Reading mode and outputs two consecutive acoustic signals see also Section 10 3 Profile programming 2 The CLV can now be operated with the modified settings Ø AutoSetup modified code confi...

Page 18: ...hed on for the first time after delivery is shown in Table 11 The tried and tested default parameters have been selected so that CLV can be used directly in many applications without requiring modification Parameter Default setting CLV 410 Code types active Code 39 Code 128 Code 93 Codabar EAN EAN 128 UPC 2 5 Interleaved Code length Freely definable all code types except EAN and UPC 2 5 Interleave...

Page 19: ...signal and resumes Reading mode immediately Alternative Ø Switch the CLV off and on again to return to the original configuration 10 3 Profile programming Profile programming uses special bar codes to change the CLV parameters directly without having to connect the PC with user interface The profile bar codes are simply presented to the CLV The device then transfers the coded parameter values to t...

Page 20: ...he configuration on the host interface only Data transmission rate 38400 Bits s Data format 8 data bits no parity 1 stop bit Repeat request none Profile 3 Changes the configuration on the host interface only Activates RS 422 485 interface SICK network protocol standard Data transmission rate 38400 Bits s Data format 7 data bits odd parity 1 stop bit Device number 99 Profile 4 Changes the configura...

Page 21: ...ive acoustic signals from the beepers The new parameters take effect immediately 1 in the case of profile nos 11 and 12 the host interface parameters are affected immediately Table 13 Note When changing the reading pulse type we recommend that you present the corresponding profile bar code 3 LT last so that reading of further profile bar codes in free running mode is not interrupted Printing out p...

Page 22: ...me of 5 seconds after the self test has been completed The CLV does not output any reading results during teach in mode and does not respond to an external reading pulse Note The CLV does not enter any real values for the Minimum Distance and Minimum Bar Width parameters since it cannot determine absolute dimensions When you upload the parameter set from the CLV to the PC therefore the values in t...

Page 23: ...ION mode CLV displays the evaluation results for from the TERMINAL menu 100 scans of the user interface see also Section 10 6 Operating modes functions 2 Present the application specific CLV displays the reading quality obtained bar code again at the corresponding distance Table 16 Ø Test read of the bar code taught in with AutoSetup Prerequisite AutoSetup successfully completed 10 5 Parametrizati...

Page 24: ...program couldn t connect to the CLV There may be two reasons either the CLV is not connected or the communication parameters of CLV and PC do not match The CLV setup program stores the type of CLV which was successfully contacted before in the list field appliance of the symbol bar When calling the CLV setup program for the first time the CLV type is by default CLV 41x For this CLV type the progra...

Page 25: ...ed to the CLV When you download the file the CLV asks you whether you want to store the new parameter set temporarily or permanently If the current parameter set has been changed and transferred to the CLV permanently we recommend that you back up this parameter set by saving it as a configuration file new scl on the PC using the SAVE AS command Online Help function The parametrization procedure i...

Page 26: ...gram on the PC 2 Open the configuration file scl for the relevant CLV or click the upload icon CLV transfers the active parameter set to the PC 3 Modify the required parameters in the configuration cards 4 Click the download icon CLV receives the modified parameter set 5 Choose the storage option for the CLV in the dialog window 6 Save the modified parameter set as a new configuration file new scl...

Page 27: ... host in the header separator and terminator default setting no characters The output format for no reads and the content of the error string can be modified The test string function can also be activated here If more than one bar code is to be read during each reading pulse you can specify the output sequence and sort criteria Extras If required these tabs are used to treat parameters which are u...

Page 28: ...Choose the TERMINAL command in the FILE menu or click the icon The terminal window is then displayed in READING MODE Ø Present the polling reflector to the CLV start of reading interval and then the bar code to be read followed by the polling reflector again end of reading interval 10 6 2 Percentage evaluation This temporary operating mode is only accessible via the user interface and is used to a...

Page 29: ...eliability CK Code continuity UVWXYZ Code content T T _ _210 ms MG _46 n _1 C39 100 ST 0 CP _50 CL _6 CA 100 CS 100 CK 100 UVWXYZ Good Read Sample code Code 39 Module width 0 5 mm No Read where T T Duration of reading interval MG Time average of identification quality n Number of codes detected no code No codes detected T T _ _210 ms MG _46 n _0 no code Reading diagnosis data the CLV does not send...

Page 30: ...other profile bar codes consecutively in the order in which they were printed 7 Finally allow the last 10 s wait time to expire The CLV then outputs two consecutive acoustic signals and switches to Reading mode The Device Ready LED lights up The new CLV can now be used with the transferred parameter set Table 18 Notes The procedure for printing out the profile bar codes is described in Table 14 in...

Page 31: ...ditions you may have to change the device number of the individual CLVs subsequently using the DEVICE CONFIGURATION card for this parameter set so that it can be evaluated in the host and then download the parameter set again TIP Step Action 1 Replace the CLV as described in steps 1 to 3 in Table 18 2 Disconnect any data connections to the host 3 Connect an RS 232 data connection cable to the AMV ...

Page 32: ...e Dev Rdy LED lit Pulse reflector polling The CLV cannot be clocked The Laser On LED flickers but is not lit constantly Red light scanner the scan line is very faint Possible cause 1 The operating voltage 4 5 30V DC is not connected 2 The CLV is not in Reading mode 3 The CLV has detected a malfunction during the self test 1 Incorrect reading pulse source set in parameters 2 Reading distance incorr...

Page 33: ... the jumper inserted between pin 5 and pin 15 1 Are the device settings for the reading pulse correct 2a Check the CLV host interface parameters 2b Check the data connection between the CLV and host 2c Check the host command string 1 Check timing between pulse and presence of bar code in the reading field 2 Not applicable 3 Is the bar code at the center of the scan line optimal 4 Is the reading di...

Page 34: ...MBER OF CODES menu option on CODE CONFIGURATION card 11a No of idle zones sufficient min 10x module width min 2 5 mm SEGMENTATION setting on READING CONFIGURATION card set to START STOP 11b Is print contrast sufficient 11c Print tolerances acc to specification exceeded 1 Is the Dev Rdy LED lit 2 Is the Laser On LED lit at the corresponding clock pulse 3 Check wiring 4 Values ok 5a Check data forma...

Page 35: ...V replaces each control character in the protocol frame with Because control characters are transferred in code Hex ASCII output activated 4b Are characters outside the code referred to in the format mask 1 User interface after upload from CLV check NUMBER OF CODES menu option on the CODE CONFIGURATION card 2 User interface after upload from CLV check settings under EDIT CODES on the CODE CONFIGUR...

Page 36: ... code no 10 within 5 s 3 As 2 4 Adjust reading distance See section 16 Reading field diagrams 5 Rotate bar code accordingly see also Section 9 1 6 See point 3 11 a b c 1 Switch CLV off and on again present required profile bar code immediately see also Section 10 3 2 As 1 3 As 1 SICK service and repair If correct operation of the CLV cannot be restored using the troubleshooting measures provided a...

Page 37: ... check for possible causes of reflection of the laser beam during operation e g reflective surfaces Ø Use the plug for disconnecting the CLV The plug must be easily accessible Internal safety circuits The CLV is equipped with monitoring circuits that deactivate the laser diode in the event of irregularities in the laser beam generation Activation and deactivation of the laser diode is controlled b...

Page 38: ...00 600 500 400 300 200 100 0 100 50 150 200 250 300 350 400 0 2 mm 0 35 mm 0 5 mm 1 0 mm Scanning frequency Hz Reading distance mm Raster scanner with front light emission raster height 15 mm 8 lines at a reading distance of 200 mm Line raster scanner with front light emission standard devices Reading conditions Test code Code 39 ITF Print ratio 2 1 Print contrast 90 Tilt 10 Ambient light 2000 lx ...

Page 39: ...eading conditions Test code Code 39 ITF Print ratio 0 1 3 1 0 15 3 1 0 2 2 1 Print contrast 90 Tilt 10 Ambient light 2000 lx Good read rate 75 Table 22 0 20 40 60 80 100 120 800 700 600 500 400 300 200 100 0 1 0 mm 0 2 mm 0 15 mm 50 40 30 20 10 0 20 10 30 40 50 0 70 80 90 100 60 50 40 30 10 20 0 1mm 0 2 mm 0 15 mm CLV 412 Line raster scanner front light emission Reading distance mm Reading field h...

Page 40: ...ission CLV 414 optimised for short reading distances front light emission 60 40 0 20 20 40 60 0 120 100 80 60 20 40 0 2 mm 0 5 mm code Print ratio 2 1 Scanning frequency 300 Hz 0 35 mm code Print ratio 2 1 Scanning frequency 250 Hz 0 2 mm code Print ratio 2 1 Reading distance mm Reading field height mm Scanning frequency Hz Reading distance mm 200 150 100 50 50 0 100 150 200 0 350 400 300 250 200 ...

Page 41: ... of multiple reads 1 99 Optical displays 4 x function LEDs Acoustic read indicator Beeper can be deactivated result status messages can be assigned Reading pulse Reflector polling switching input free running software trigger data interface Data interface RS 232 or RS 422 485 with variable data output format Data transmission rate 300 57 600 bits s Protocols SICK standard and SICK network Physical...

Page 42: ...erating Instructions 8 008 224 I982 08 00 CLV 41x Bar Code Scanner 18 Dimensioned diagrams Fig 22 Dimensions of the CLV 41x Line raster scanner with front light emission Line raster scanner with lateral light emission 6 mm deep All values in mm 6 mm deep ...

Page 43: ...ts M 4 x 8 mm 2 washers A 4 3 mm 2 lock washers B 4 30 30 30 45 4 5 19 26 5 23 5 11 30 6 13 6 5 18 10 ø4 1 4 3 5 3 5 1 46 5 23 5 30 4 5 20 30 30 45 6 5 11 19 11 30 18 13 6 ø4 1 4 3 5 3 5 1 Title Contents Part no AMV AMS 40 Operating Instructions Detailed description of CLV connection 8 008 292 to the host PLC sensor via the AMV AMS 40 Connection Module AMV 100 200 Operating Instructions Detailed d...

Page 44: ...irection of CP 15 Disassembly 31 Mounting the CLV 13 Reading angle and reading distance 14 Scan line and bar code alignment 14 Surface reflection 14 Laser warnings 4 37 LEDs Function 6 Position 5 Maintenance 36 Max cable length 9 Mounting accessories 13 Mounting bracket 44 No read 29 Online help 25 Operating data 30 Operating modes 28 Parametrization mode 29 PC interface parameters 9 Percentage ev...

Page 45: ...CLV 41x Bar Code Scanner SICK AG Auto Ident Germany All rights reserved 45 Operating Instructions 8 008 224 I982 08 00 ...

Page 46: ... SICK AG Auto Ident Germany All rights reserved 46 Operating Instructions 8 008 224 I982 08 00 CLV 41x Bar Code Scanner ...

Page 47: ...CLV 41x Bar Code Scanner SICK AG Auto Ident Germany All rights reserved 47 Operating Instructions 8 008 224 I982 08 00 ...

Page 48: ...728 85 00 Fax 358 9 72 88 50 55 F r a n c e Phone 33 1 64 62 35 00 Fax 33 1 64 62 35 77 G e r m a n y Phone 49 2 11 53 01 0 Fax 49 2 11 53 01 1 00 G r e a t B r i t a i n Phone 44 17 27 83 11 21 Fax 44 17 27 85 67 67 I t a l y Phone 39 02 92 14 20 62 Fax 39 02 92 14 20 67 J a p a n Phone 81 3 3358 1341 Fax 81 3 3358 0586 N e t h e r l a n d s Phone 31 30 229 25 44 Fax 31 30 229 39 94 Laser Measure...

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