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SECOND VERSION OF PNEUMATIC SYSTEM (from April 2016)

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Summary of Contents for S 64E

Page 1: ...MANUALE DI ASSISTENZA TECNICA SERVICE MANUAL MANUEL D INSTRUCTIONS POUR L ASSISTANCE TECHNIQUE WERKSTATT HANDBUCH MANUAL DE ASISTENCIA T CNICA Ed 05 2018 S 65E S 64E...

Page 2: ...the Start key at the same time Release the button and spin the wheel according to the procedure indicated in the Wheel Spin without guard paragraph Check the proper operation of the spin button and c...

Page 3: ...amme Repeat the procedure from the beginning E 12 a Width sensor not in the rest position when machine was switched on Switch off the machine return the sensor to the correct position and switch back...

Page 4: ...on the monitor if correctly powered is working properly Check that the signal cable connector is fastened correctly to the MBUGRF board that the cables of the internal and mechanical external sensor...

Page 5: ...and if necessary check soundness of the START key on the keyboard in machine versions without a wheel guard and without an additional START button Check soundness of the JUMPER plugged into the Mothe...

Page 6: ...ference points after a few spins the two pick ups are correctly tightened refer to the values of the signals visualised on the service page the efficiency of the main board replacing it with a new one...

Page 7: ...oming from the Mother board Otherwise replace the PEAL32F power supply card The RPA programme does not function correctly i e the wheel is not stopped in a centred position at the end of the spin or w...

Page 8: ...d by first selecting the icon Utilities then the icon Configuration programmes then the icon Service program After making the selection the display will visualise an image showing from the top the geo...

Page 9: ...visualised on the right of the line are the same at the end of a spin made in the service environment If the two numerical values displayed on the right side of the row are NOT equal the encoder card...

Page 10: ...cro switch is working correctly OPEN state when the pedal is NOT pressed PRESS when the PL pedal is pressed These values may be used to determine if the wheel guard micro switch and the micro switch o...

Page 11: ...coefficient This value makes it possible to to check that the value visualised is within the envisaged interval i e from 2 0 to 2 0 You can exit the service environment by selecting the programme exit...

Page 12: ...braking with inversion of current mode LD4 FR_ST indicates clamping braking or braking in a centred position if the RPA programme is enabled 5 2 MBUGRF CPU board LD1 green 5V board power supply prese...

Page 13: ...the wheel balancer there are certain hardware dip switch and jumpers settings that allow them to be used on different models According to the code of the requested spare part the board is configured...

Page 14: ...ESCAPE key to exit and confirm the selection that was made 7 4 Enabling wheel spin simulation This programme makes it possible to perform subsequent wheel spins in automatic mode by setting a fixed t...

Page 15: ...st be correct for the wheel type and be clean and in perfect condition clamp the wheel on the unit keeping the valve in the 12 o clock position enter the wheel dimensions in manual mode or automatic m...

Page 16: ...hole on the cover panel D Fig 5 Remove the weight tray cover unscrewing the four M6 fixing screws TYPE B disassemble the keyboard via the adhesive velcro remove the ground cable and the picoflex conne...

Page 17: ...p exe programme Downloading the software and firmware from the internet for card updating If one or more cards needs to be updated the Firmware that is required can be downloaded from the internet To...

Page 18: ...RS232 USB adapter P N 8 21100226 Turn the wheel balancer on Run the application wbs The following control panel for the wbs exe programme will now open fig 5B Select the folder icon A figure 5B and l...

Page 19: ...g procedure close the application switch off the machine and return the dip switch to the original position all switches OFF If an error message is displayed check the serial cable wiring harness and...

Page 20: ...t that error messages are displayed check the correct wiring of the serial cable and repeat the programming procedure by switching the machine off and on again IMPORTANT when the board FIRMWARE update...

Page 21: ...your PC then create a desktop link Now proceed as follows 1 Launch the application by double clicking the link on your desktop Fig 5e 2 Select the device SD A in figure 5f DO NOT select ANY device oth...

Page 22: ...ts writing to the SD the progress of the write process is indicated by the progress bar Fig 5i Fig 5i 6 Once the write procedure is complete the screen shown in figure 5l is displayed Click OK Fig 5l...

Page 23: ...edure for MBU board SD board starts The different steps in the procedure are indicated by the following messages Unzipping Upgrade Package Unpacking files Upgrading Software Updating SD board Upgradin...

Page 24: ...l of the swinging unit see Fig 7 maximum error allowed 5 notches in the position indicated Fig 7 If the sensor B fig 6 does not read check the connection flat L fig 5 that the sensor is correctly asse...

Page 25: ...vice programmes If the sensor A fig 6 does not read check connector ribbon cable C fig 3 the correct mounting of the sensor in its housing Picoflex connector in the direction of the swinging unit If t...

Page 26: ...with a steel rim and average dimensions is 0 2 inches Notes Bear in mind that the rated width and diameter of the wheel e g 6 x14 refer to the resting planes of the tyre beads that are obviously insid...

Page 27: ...ced proceed as follows Remove the plastic cover A Fig 8b undoing the four fastener screws see figure 8b Remove the ultrasonic sensor B Fig 8b undoing the two screws fastening it to the metal mount the...

Page 28: ...ter sensor replacement The procedure for calibrating the internal sensor is as follows Access the service environment and turning the unit position it to encoder position notch 200 Remaining on this n...

Page 29: ...d check in the service environment the correct reading of the distance the diameter and the zero setting in the rest position as reported in the Service Programmes paragraph Adjustment of the laser li...

Page 30: ...ble the new pair of pick ups ensuring that the spheres are correctly positioned inside the appropriate niches and that the pick up marked with the letter I internal is assembled on the right and the o...

Page 31: ...s described in the paragraph Replacement and adjustment of the belt disassemble the motor support E Fig 10 unscrewing the two M8 fixing screws Remove the swinging unit F Fig 10 after unscrewing the fo...

Page 32: ...lation frequency of one of the two branches is equal to 200Hz tollerance 5 10Hz The tension must be measured using the specific instrument Only in the case that suitable equipment is not available app...

Page 33: ...tions in the reverse order applying medium thread lock loctite 243 to fix the pulley Mount the belt referring to paragraph 16 1 Replacing and adjusting the belt 16 3 Replacing the brake In the event o...

Page 34: ...the rear of the machine check that the solenoid valve cable is connected correctly to the main board R Fig 3 check that the two solenoids of the solenoid valve function correctly check for air leaks...

Page 35: ...Fig 16 Fig 17 The machines equipped with the third version of the pneumatic system from March 2017 have the internal configuration as indicated in figure 17a...

Page 36: ...anomaly of the automatic locking device to remove the wheel that may be present on the machine by acting on the rear side of the box as shown in the figure In machines where there is also an adjustabl...

Page 37: ...ly unlocked as follows remove the weight carrier tray disconnect the release circuit line connected to the distributor A Fig 17 deliver compressed air directly into the connection pressure must NOT ex...

Page 38: ...to the terminal pin itself A Fig 17d If the balloon inflates there is an air leak within the device replace the shaft assembly Fig 17d When replacing the 0 5 12 Bar distributor A Fig 15 during reassem...

Page 39: ...instructions inside the PL ASSISTANCE KIT cod 5 107159 Remove the weight cover Remove the solenoid valve inside the machine by means of the two fixing screws Remove the pilot valve VBU 1 8 A Fig 16 an...

Page 40: ...nut C Fig 17h unscrew the adjustment tap completely B Fig 17h tighten the nut C Fig 17h Update the SW MBU version with the 1 5 of 19 02 2018 release and the SD version with the 10 4 of 17 01 2017 rel...

Page 41: ...n the nut A in figure 18 remove nut B in figure 18 undo the screw C Fig 18 to extend the gas strut completely fit the new gas strut following the procedure for removal in reverse order Tighten the nut...

Page 42: ...n the ILL board P1 GND P2 laser power supply when enabled for 2 3 V DC 0 VDC if off or deactivated P3 led light power supply when enabled for 2 3 V DC 0 VDC if off or deactivated P4 board power supply...

Page 43: ...Fig 20 fig 21...

Page 44: ...two screws fixing the support Disconnect the two Laser sensor power supply wires Remove the sensor from its seat then replace the laser with a new one Reinstall the new sensor by following the removal...

Page 45: ......

Page 46: ...SECOND VERSION OF PNEUMATIC SYSTEM from April 2016...

Page 47: ...THIRD VERSION OF PNEUMATIC SYSTEM from March 2017...

Page 48: ...FOURTH VERSION OF PNEUMATIC SYSTEM...

Page 49: ...QS1 Main switch SQ1 Safety guard micro switch start button SQ8 Micro switch automatic wheel locking system RP3 External distance potentiometer XS1 Power supply socket YA2 Brake motor disconnection co...

Page 50: ...PEAL 32F...

Page 51: ......

Page 52: ...MBUGRF 2 LIGHT...

Page 53: ......

Page 54: ...COMIM Cod 4 119446B_EN 05 2018...

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