Shuttle TNT Assembly Manual Download

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Page 3

Important Note:

PDF versions of these instructions are available at:

http://shuttlesystems.com/pages/faq

Assembly of the Shuttle TNT requires two people.

Keep in mind that the following images pertain to just one of the two

available Shuttle TNT models. Your parts may appear slightly different than

those in the included images, but the required steps remain the

same.

If there is any damage due to shipping please take a photo of both the part(s)

and box(es) in which they arrived and

email to

[email protected]

or call

(800)334-5633

Removable stickers are placed on the machine for Assembly. These

numbered stickers may be removed while assembling the machine step by

Tools Needed:

7/16 inch socket or combination wrench

1/2 inch socket or combination wrench

Allen wrench (provided in Parts Bag)

Socket Wrench Set

Typical combination wrench set

Summary of Contents for TNT

Page 1: ...Page 1 with and without Towers If you discover damaged or missing parts please contact Shuttle Systems support shuttlesystems com 1 800 334 5633 9am 5pm Pacific Time Assembly Guide for the ...

Page 2: ...Page 2 ...

Page 3: ...images but the required steps remain the same If there is any damage due to shipping please take a photo of both the part s and box es in which they arrived and email to support shuttlesystems com or call 800 334 5633 Removable stickers are placed on the machine for Assembly These numbered stickers may be removed while assembling the machine step by Tools Needed 7 16 inch socket or combination wre...

Page 4: ...g Towers only if ordered Accessories only if ordered 2 TNT Stands Kickplate Structure Head End Stand Kickplate Board It is important to become familiar with the expressions Foot End and Head End as they indicate orientation for the various steps and structures Kickplate Structure Foot End Head End Stand Head End ...

Page 5: ...two rubber bumpers at the head end of the TNT Rails Set them to the side until Step 5 Pic 1 1 2 The Carriage can now be removed by pulling it out through the Head End of the Rails Gently set the Carriage to the side for now This step is easier with two people Pic 1 2 1 2 1 1 ...

Page 6: ...d with the now exposed bolt holes on the TNT Rails The Head End Stand should be flipped upside down so the Rubber Feet are facing up This step is easier with two people Pic 2 2 3 From the underside of the TNT Rails insert the 4 bolts into and through the Head End Stand Hand tighten the lock nuts It is important to make sure the lock nuts are against the Head End Stand as they will interfere with t...

Page 7: ... the TNT Rails Pic 3 2 3 Position the Foot End of the TNT Rails to the inside of the Kickplate Structure Align the holes and insert the 8 bolts into the rails and through the Kickplate Structure This job requires two people Pic 3 3 4 Tighten down all bolts at the Kickplate Structure and Head End Stand Pic 3 4 5 Place 8 nut caps 4 on each side from the Parts Bag onto the 8 lock nuts at the Kickplat...

Page 8: ...Page 8 3 1 3 2 3 3 3 4 3 4 ...

Page 9: ...t holes 13 14 and 15 Pic 4 2 3 Place the Seat Cushion into the corresponding holes of the Carriage and Handle Bar Frame Pic 4 3 4 Tighten down the Barrel Nut to bolt 15 Tighten 2 thick lock nuts with washers to the rear bolt studs on the Seat Cushion Tighten 2 shallow lock nuts with washers to the last two remaining bolt studs on the Seat Cushion Adjusting Handlebars Twist the knobs counterclockwi...

Page 10: ...Page 10 4 2 4 4 4 1 4 2 4 3 4 4 4 4 ...

Page 11: ...ge of Motion ROM Control Rope by untying the knot at the end of the ROM Control Rope 5 2 3 Guide the ROM Control Rope through the red rope guide at the Head End Stand and push the rope into the black rope cleat Once the ROM Control Rope is secured place the rubber ball back onto the rope and tie a knot at the end of it Pic 5 3 4 Insert and tighten down the two rubber bumpers removed from the two h...

Page 12: ...BOARD 1 The Kickplate Board is adjustable to three different heights Once the desired position is determined insert the four protruding bolts at the back of the Board into the desired corresponding holes in the Kickplate Structure Secure with the Knurled Knobs Pic 6 1 6 1 ...

Page 13: ...EADREST ITEMS REQUIRED LOW PROFILE HEADREST 1 Align the velcro strip on the back of the Low Profile Headrest with those on the Carriage Locate the desired position and press down and into place to ensure sufficient contact Pic 7 1 7 1 ...

Page 14: ...Page 14 TNT WITH TOWERS ONLY The following two steps are for the ...

Page 15: ... the Crossbar Hand tighten for now Pic 9 1 2 Align the 11 and 12 bolt holes on the Towers with the Crossbar Insert the longer bolts with a washer into the Tower and through the Crossbar Place a washer on the bolt and hand tighten the lock nuts for now Pic 9 2 3 Insert 4 bolts 2 each side into the lower 4 bolt holes on the Towers and through the bolt holes at the base of the Head End Stand Pic 9 3 ...

Page 16: ...rom the Towers Bag to the desired height 2 Feed the rope through both Pulleys Pic 10 1 3 Locate the Rope Cleat on both sides of the Carriage and secure the end of the Rope by pushing it down and back into the Rope Cleat Pic 10 2 10 1 10 2 Run the end of the rope w out handles through the pulleys ...

Page 17: ...one of the greatest machines on earth Well at least we d like to think so and many of our owners agree Therefore enjoy it Leave us a review on our website Please visit us at www ShuttleSystems com 1 800 334 5633 Made in the USA ...

Page 18: ...Page 18 ...

Page 19: ...7 06 W LIMITED LIFETIME WARRANTY B F a e d FIVE YEARS P F a e d TWO YEARS U F a e d ONE YEAR E 6 877 6 67 06 LIMI ALL IM LIED A AN IE O HE E IOD ECIFIED ABO 520 7 DA E HE OD C A CHA ED A E AIL E CE A A ED HE EIN AN IM LIED A AN IE O ME CHAN ABILI AND FI NE A E E CL DED OME A E DO NO ALLO LIMI A ION ON HO LONG HE IM LIED A AN LA O HE ABO E LIMI A ION MA NO A L O O 6 877 6 67 06 I 6 877 6 67 06 HOOL...

Page 20: ...Page 20 ...

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