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OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 11/18)

MODEL W1867/W1868/W1869

CYCLONE

DUST COLLECTORS

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#20207KBES

Printed in Taiwan

W1867

W1868

W1869

Summary of Contents for W1867

Page 1: ...ne 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT JANUARY 2019 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WIT...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...acking 14 Items Needed for Setup 14 Inventory 15 Machine Placement 17 Assembly 18 Test Run 26 DESIGNING THE SYSTEM 27 General 27 Duct Material 27 System Design 29 System Grounding 35 OPERATIONS 36 Gen...

Page 4: ...gedly built parts and a rigid quality control program assure safe and reliable operation Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the...

Page 5: ...ection W1867 W1868 W1869 CYCLONE DUST COLLECTORS Model Number W1867 W1868 W1869 Product Dimensions Weight 265 lbs 285 lbs 348 lbs Width side to side x Depth front to back x Height 271 2 x 44 x 70 281...

Page 6: ...m Bags 1 Filter Bag Diameter 20 Filter Bag Length 23 Collection Drum Bag Diameter 30 39 Collection Drum Bag Length 41 56 Canister Filter Information Number of Canister Filters 1 Filtration Rating 1 Mi...

Page 7: ...Swivel Casters Locking Casters Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this mac...

Page 8: ...tion via remote control C Removable Filter Bag Collects fine dust from filter area D Inlet Adapter Allows connection of two 4 ducts Model W1867 or three 4 ducts Models W1868 W1869 to main dust port in...

Page 9: ...drugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce...

Page 10: ...s reduce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and...

Page 11: ...tions that contain fire suppression system or have fire extinguisher nearby STATIC ELECTRICITY To reduce risk of fire or explosions caused by sparks from static electricity ground all ducting using gr...

Page 12: ...irements Circuit Type 110V 60 Hz Single Phase Circuit Size 20 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated o...

Page 13: ...ee figure The plug must only be inserted into a matching receptacle that is properly installed and grounded in accordance with local codes and ordinances For 110V Connection The machine must be proper...

Page 14: ...t Size W1868 15 Amps Circuit Size W1869 20 Amps Plug Receptacle W1868 NEMA 6 15 Plug Receptacle W1869 NEMA 6 20 Full Load Current Rating The full load current rating is the amperage a machine draws at...

Page 15: ...al Extension Cords We do not recommend using an extension cord with this machine Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases...

Page 16: ...r Setup The following items are needed but not included to set up your machine SUFFOCATION HAZARD Immediately discard all plastic bags and packing materials to eliminate c h o k i n g s u f f o c a t...

Page 17: ...take Barrel 1 B Impeller Housing 1 C Cyclone Funnel 1 D Drum Lock Handle 1 E Collection Drum Lid w Ground Wire 1 F Control Box w RF Receiver Unit Remote Control 1 G Base 1 H Hose Clamps 13 4 2 I Colle...

Page 18: ...AD Button Head Cap Screws 5 16 18 x 3 4 16 AE Hex Nuts 5 16 18 4 AF Flange Nuts 5 16 18 12 AG Flange Screw 10 24 x 3 8 1 AH Phillips Head Screws 10 24 x 3 4 2 AI Phillips Head Screws 1 4 20 x 5 8 2 A...

Page 19: ...pace allocation Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine i...

Page 20: ...ne or some of its parts To reduce this risk get help from other people and use a forklift or other lifting equip ment rated for weight of machine IMPORTANT When assembling any components with a gasket...

Page 21: ...nstalled the impeller housing makes the machine top heavy Assistants must securely hold the impeller housing in place until Steps 5 7 are completed 5 With help of two assistants lift impeller housing...

Page 22: ...e 15 Intake barrel attached to impeller housing 10 Attach cyclone funnel to intake barrel as shown in Figure 16 using 8 5 16 18 x 3 4 flange bolts and 8 5 16 18 hex nuts x 8 Intake Barrel Figure 16 At...

Page 23: ...16 18 hex nut on each 17 Adjust pre installed flange nut and hex nut see Figure 19 until drum rolls evenly without rocking or wobbling then tighten both nuts to secure caster in place Figure 18 Colle...

Page 24: ...21 Insert large plastic dust bag inside collection drum and fold excess length of bag over top of collection drum 22 Move collection drum under lid connect latches to lid hooks then secure latches 23...

Page 25: ...er housing x 6 26 Insert filter handle spindle so one of two M6 1 x 16 cap screw tips aligns with flat on side of filter paddle spindle then tighten both cap screws to secure spindle see Figure 25 27...

Page 26: ...netic switch cover see Figure 29 Figure 28 Filter bag attached to canister filter Filter Bag Canister Filter Bag Clamp Figure 29 Magnetic switch cover Phillips Head Screws Magnetic Switch Cover 28 Ins...

Page 27: ...wires into magnetic switch cover so none can be crimped when cover is re attached and then replace magnetic switch cover and tighten 2 Phillips head screws loosened in Step 30 to secure 33 Thread mot...

Page 28: ...n inlet adapter port Otherwise the lack of airflow resistance will cause the motor to operate at full amperage load which could trip your circuit breaker or blow a fuse 4 Press Emergency Stop button i...

Page 29: ...ormance You have many choices regarding main line and branch line duct material For best results use smooth metal duct for the main line and branch lines then use short lengths of flexible hose to con...

Page 30: ...isadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss Flexible hose is generally used for short runs small shops and at rigid duct to tool connections...

Page 31: ...ch beyond this manual or seeking the help of an expert When designing a successful dust collection system planning is the most important step In this step sketch a basic layout of your shop including...

Page 32: ...low for a close estimation of the airflow each machine requires Keep in mind that machines that generate the most sawdust should be placed closest to the dust collector If the machine has multiple dus...

Page 33: ...ations However if the dust port on the machine is smaller than 4 make the branch line 4 and neck the line down right before the dust port Note Systems with powerful dust collectors work better if mult...

Page 34: ...re 47 Static pressure loss charts Duct Dia Approximate Static Pressure Loss Per Foot of Rigid Duct Approximate Static Pressure Loss Per Foot of Flex Duct Main Lines at 3500 FPM Branch Lines at 4000 FP...

Page 35: ...irement of the machine then that line will not effectively collect the dust You must then modify some of the factors in that line to reduce the static pressure loss Some of the ways to do this include...

Page 36: ...urve 2500 2250 2000 1750 1500 1250 1000 750 500 250 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 1941 CFM STATIC PRESSURE Inch H2O 3 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts In...

Page 37: ...ould be placed inside the duct along its length and grounded to the dust collector You must also confirm that the dust collector is continuously grounded through the electrical circuit to the electric...

Page 38: ...o additional research outside of this manual by reading how to books trade magazines or websites Operation Overview This cyclone dust collector creates a vortex of incoming air that extracts heavy woo...

Page 39: ...the woodworker through all the steps necessary in the design and construction of an efficient central dust collection system and tells you what you need to know for easy installation 64 pages D4206 Cl...

Page 40: ...last gates W1007 2 4 x 10 Hose W1031 1 Table saw dust hood W1004 1 Universal dust hood W1010 1 4 Y fitting W1015 10 4 Wire hose clamps W1317 Shipping weight 15 lbs 14 oz Package size 24 x 24 x 12 Blas...

Page 41: ...machine body and motor General IMPORTANT To contain wood dust and minimize risk of exposure firmly tie bag closed If the bag gets overfilled the dust will be sucked into the intake barrel and passed...

Page 42: ...the air and damage filter fibers Item s Needed Qty Drum Bag D4894 Models W1867 W1868 1 Drum Bag D4896 Model W1869 1 To remove and replace collection drum bag do these steps 1 DISCONNECT MACHINE FROM P...

Page 43: ...lter D4895 Model W1869 1 Filter Bag D4893 1 To remove and replace filter bag and canister filter do these steps 1 DISCONNECT MACHINE FROM POWER 2 Release bag clamp then remove filter bag see Figure 59...

Page 44: ...paddle handle spindle from filter paddle spindle 6 With assistant holding canister filter from below loosen and remove 6 5 16 18 x 3 4 flange bolts securing canister filter assembly to impeller housin...

Page 45: ...chine seems underpowered 1 Motor overheated 2 Dust collection ducting problem 3 Canister filter clogged at fault 4 Dust collector to far from machine or undersized for dust collection system 5 Run cap...

Page 46: ...igning the System in manual 5 Only process lumber with less than 20 moisture content 6 Seal eliminate all ducting leaks close dust ports for lines not being used Refer to Designing the System in manua...

Page 47: ...may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after b...

Page 48: ...r location W1869 shown Figure 69 Remote control unit Figure 68 Emergency stop switch and contact block Figure 65 Circuit breaker Emergency Stop Switch Contact Block ON Button OFF Button Emergency Stop...

Page 49: ...RGENCY STOP SWITCH CONTACT BLOCK 17 18 Ground Run Capacitor 50 uF U 250VAC W1867 MOTOR 1 5 HP 110V Circuit Breaker Zing Ear ZE700 25 Start Capacitor 300MFD 125VAC MAGNETIC SWITCH NHD MS1 12D 110V MAGN...

Page 50: ...ACT BLOCK 17 18 Ground Run Capacitor 30 uF U 250VAC W1868 MOTOR 2 HP 220V Circuit Breaker Zing Ear ZE700 15 Start Capacitor 300MFD 125VAC Ground Run Capacitor 50 uF U 250VAC W1869 MOTOR 3 HP 220V Circ...

Page 51: ...6 11 28 84 37 14 6 20 19 15 37 55 37 22 21 17 16 70 5 71 72 74 54 54 20 25 28 11 11 83 37 12 31 56 86 78 81 80 87 82 29 2 29 3 29 1 29 4 29 5 29 6 29 7 29 8 29 9 29 10 49 1 49 8 49 4 49 5 54 41 59 43...

Page 52: ...X1867060 HEX BOLT M6 1 X 12 27 X1867027 FLAT WASHER 5 16 61 X1867061 FOAM GASKET 120 X 140MM 28 X1867028 HEX BOLT 5 16 18 X 1 3 4 62 X1867062 DRUM WINDOW 120 X 140MM ACRYLIC 29 X1867029 MOTOR 1 5HP 11...

Page 53: ...60 X1868060 HEX BOLT M6 1 X 12 27 X1868027 FLAT WASHER 5 16 61 X1868061 FOAM GASKET 120 X 140MM 28 X1868028 HEX BOLT 5 16 18 X 1 3 4 62 X1868062 DRUM WINDOW 120 X 140MM ACRYLIC 29 X1868029 MOTOR 2HP 2...

Page 54: ...M GASKET 120 X 140MM 27 X1869027 FLAT WASHER 5 16 62 X1869062 DRUM WINDOW 120 X 140MM ACRYLIC 28 X1869028 HEX BOLT 5 16 18 X 1 3 4 63 X1869063 RIVET 2 X 4MM 29 X1869029 MOTOR 3HP 220V 1 PH 64 X1869064...

Page 55: ...id serious injury If a manual is not available DO NOT use machine Instead go to www woodstockint com or call 360 734 3482 WARNING WARNING INJURY HAZARD To reduce risk of short and long term injury wea...

Page 56: ...ever leave machine unattended during operation 9 Do not use if cord plug or any other electrical equipment becomes damaged promptly repair 10 Do not use without dust bag or filters in place 11 Do not...

Page 57: ...Model W1867 W1868 W1869 For Machines Mfd Since 11 18...

Page 58: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 59: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Page 60: ......

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