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W1761/W1762 12" Table Saw with Riving Knife

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Summary of Contents for W1761

Page 1: ...734 3482 Online Technical Support tech support shopfox biz COPYRIGHT SEPTEMBER 2007 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE...

Page 2: ...in the original manual applies to your machine Before operating your new machine you MUST read and understand this manual update AND the original manual to reduce the risk of injury from improper use...

Page 3: ...ut To install a new blade do these steps 1 DISCONNECT SAW FROM POWER 2 Remove the table insert and blade guard riving knife depending on what is installed 3 Use the arbor wrenches to loosen and remove...

Page 4: ...blade and remain in contact with the workpiece throughout the entire cut The guard reduces injury risk by providing a barrier around the blade that helps prevent accidental contact and contact from fl...

Page 5: ...90 to the table Follow the instructions in the original manual for setting the 90 stop bolt 7 Swing one side of the blade guard up and out of the way 8 While lifting up on the right spreader pawl plac...

Page 6: ...ave been dislodged or broken and will need to be fixed replaced Figure 8 Pawls in return position Pawl Knob We do not recommend removing the pawls during normal operations unless absolutely necessary...

Page 7: ...on the saw for all normal through cuts those where the blade cuts all the way through the thickness of the workpiece When Not to Use the Blade Guard The blade guard cannot be used for any non through...

Page 8: ...e the Riving Knife Use the riving knife for all non through cuts made with a standard table saw blade i e dadoes or rabbet cuts and when using a tenoning jig or when using a 12 diameter dado blade Als...

Page 9: ...hecking miter slot blade parallelism and for setting the 90 stop bolt 4 Place the straightedge against the top and bottom of blade and spreader riving knife as shown in Figure 13 The spreader riving k...

Page 10: ...set screws on the block to move it in the necessary direction see Mounting Block inset in Figure 15 4 Tighten the lock see Figure 16 then re install the table insert 5 Follow Checking Alignment Steps...

Page 11: ...ting of dealers at 1 800 840 8420 or at sales woodstockint com If you plan on using a dado blade with your saw you need to purchase an additional zero clearance table insert for the dado blade IMPORTA...

Page 12: ...9 LEFT BRACKET 348V2 1 X1761348V2 1 MOUNTING BRACKET BASE V2 01 10 40 X1761040 RIGHT BRACKET 348V2 2 XPCAP14M CAP SCREW M8 1 25 X 20 41 XPBHS24M BUTTON HD CAP SCR M4 7 X 10 348V2 3 X1761348V2 3 COMPRE...

Page 13: ...FjVa in BVX cZh VcY Iddah LddYhidX ciZgcVi dcVa cX XVgg Zh i djhVcYh d egdYjXih YZh cZY id bZZi i Z cZZYh d idYVn h lddYldg Zgh VcY bZiValdg Zgh 6h ndjg YZVaZg VWdji i ZhZ cZ egdYjXih...

Page 14: ......

Page 15: ...ert 22 Blade Guard Splitter 22 Riving Knife 23 ON OFF Switch 24 Miter Gauge 24 Fence Components 24 Dust Collection 25 Recommended Adjustments 25 Test Run 26 OPERATIONS 27 General 27 Basic Controls 27...

Page 16: ...etup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360...

Page 17: ...3 W1761 W1762 12 Table Saw with Riving Knife INTRODUCTION...

Page 18: ...4 W1761 W1762 12 Table Saw with Riving Knife INTRODUCTION...

Page 19: ...nd Splitter E Fence Scale Indicator F Fence G Extension Table H Rear Rail I Fence Tube J Support Leg K Shelf End Plate L Lower Shelf M Arbor Wrenches N Blade Tilt Handwheel Lock O Fence Lock Handle P...

Page 20: ...REL DO NOT wear loose clothing gloves neckties rings or jewelry which may get caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 7 NEVER OPERATE MACHI...

Page 21: ...ake a habit of checking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mountin...

Page 22: ...could cause your hand to move into the blade 8 CROSSCUTTING Remove the rip fence whenever using the miter gauge to crosscut a workpiece 9 CUT OFF PIECES Stop the blade before removing cut off pieces 1...

Page 23: ...fe maintains the kerf in the workpiece reducing the chance of kickback Feed cuts through to completion Anytime you stop feeding a workpiece in the middle of a cut the chance of kickback is greatly inc...

Page 24: ...le part of your body Never for any reason place your hand behind the blade Should kickback occur your hand will be pulled into the blade Use a push stick to keep your hands farther away from the movin...

Page 25: ...ation Kickback An event in which the workpiece is propelled back towards the operator at a high rate of speed Parallel Being an equal distance apart at every point along two given lines or planes i e...

Page 26: ...ype for this machine If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire or circuit overload hazard consult a qualified...

Page 27: ...a permanent installation with conduit runs that can only be accomplished safely by a qualified electrician As always observe all applicable electrical codes when connecting this machine to power Locki...

Page 28: ...d contact Woodstock International Inc at 360 734 3482 or at tech support shopfox biz SUFFOCATION HAZARD Immediately discard all plastic bags and pack ing materials to elimi nate choking suffocation ha...

Page 29: ...Figure 9 Qty A Splitter Guard Assembly 1 B Miter Gauge Handle 1 C Miter Gauge 1 D Handwheel Handles 2 E Arbor Extension 5 8 18 x 11 4 1 F Arbor Nut 5 8 18 1 G Arbor Flange 5 8 1 H Arbor Wrenches 2 I F...

Page 30: ...Rail Table Ext Table 10 Flat Head Screws M8 1 25 x 25 Front Rail Table Ext Table 8 Flat Washers 8mm Front Rail Ext Table Rear Rail 14 Hex Nuts M8 1 25 Front Rail Ext Table Rear Rail 8 Hex Nuts M6 1 Br...

Page 31: ...new lighting outlets or circuits Cleaning Machine The table and other unpainted parts of your table saw are coated with a waxy grease that protects them from corro sion during shipment Clean this grea...

Page 32: ...ith five M8 1 25 x 25 cap screws as shown in Figure 14 Secure the cap screw on the far right with a flat washer lock nut and hex nut 3 Thread two M10 1 5 x 25 hex bolts with flat wash ers onto the rig...

Page 33: ...the table and extension table with a straight edge Figure 18 then tighten the fasteners in Figure 16 with a 5mm hex wrench and 13mm wrench 8 Repeat the leveling procedure and tighten the fas teners in...

Page 34: ...n Figure 21 14 Place the shelf brackets between the cabinet and shelf end plate and fasten with four M6 1 x 12 hex bolts and two flat washers and two hex nuts on the end plate as shown in Figure 22 15...

Page 35: ...rbor A 1 or 5 8 arbor can be installed on the table saw depend ing upon the arbor size of the blade you want to install To change the arbor do these steps 1 DISCONNECT THE SAW FROM POWER 2 Remove the...

Page 36: ...s shown in Figure 27 The table insert MUST be flush with the table top or the workpiece will hit the edge of the table insert at the beginning of the cut You must install the blade guard and splitter...

Page 37: ...overs down to guard the blade Figure 29 Installing blade guard on splitter Figure 30 Blade guard installed Notches Bracket Screws Cover Flap Lock Knob Riving Knife Review this section even if your saw...

Page 38: ...front rail with two M8 1 25 x 25 flange bolts and install the anti start safety pin as shown in Figure 32 Fence Components To install the fence knobs fence and fence resting brackets do these steps 1...

Page 39: ...hose over the dust port as shown in Figure 36 and secure in place with a 4 hose clamp 2 Tug the hose to make sure it does not come off Note A tight fit is necessary for proper perfor mance Figure 36...

Page 40: ...s not installed 8 Keep a finger on the STOP paddle Figure 32 at all times during the test run 9 Verify that the machine is operating correctly by pressing the ON button If the saw is operating normall...

Page 41: ...without proper protective gear Always wear safety glasses a respirator and hearing protection when operating this machine Basic Controls The basic controls for the table saw are shown in Figure 37 Set...

Page 42: ...he chain into the pin as shown in Figure 38 Blade Selection Ripping blade features see Figure 39 Best for cutting with the grain of the workpiece 20 40 teeth Flat top ground tooth profile Large gullet...

Page 43: ...ide blades The width of the dado is determined by the combination of cutters that are stacked together The dado is cut in a single pass leaving a smooth and square channel in the face of the workpiece...

Page 44: ...Page 33 4 Blade Tilt Bevel Cuts Page 33 5 Dado Cutting Page 34 6 Rabbet Cutting Page 36 7 Resawing Page 38 Workpiece Inspection Some workpieces are not safe to cut or may require modification before...

Page 45: ...lade to make sure it does not come into contact with any of the safety devices 9 Plug the saw into the power source turn it ON and allow it to reach full speed 10 The jointed edge of the workpiece mus...

Page 46: ...the teeth protrude approximately 1 4 above the workpiece 5 Slide the miter gauge near the blade and adjust the workpiece so the blade will cut on the waste side of the line 6 Plug in the tablesaw tur...

Page 47: ...the bar across the face of the workpiece Use the bar as a guide to mark your cut as shown in Figure 46 5 Place the miter gauge back into the slot and hold the workpiece firm against the miter gauge b...

Page 48: ...ngth of a workpiece 7 If dadoing across the workpiece use the miter gauge and carefully line up the desired cut with the dado blade DO NOT use the fence in combination with the miter gauge 8 Reconnect...

Page 49: ...e workpiece and align the blade to cut one of the dado sides DO NOT use the fence in com bination with the miter gauge 6 If dadoing the length of a workpiece align the blade to cut one of the dado sid...

Page 50: ...crificial fence attachment as shown in Figure 51 To cut rabbets with the dado blade do these steps 1 DISCONNECT THE SAW FROM POWER 2 Make the sacrificial fence the same length as the fence and 3 4 thi...

Page 51: ...deep rabbets take more than one pass to reduce the risk of kickback The danger of kickback increases relative to the depth and width of a cut Reduce the risk of kickback by making multiple passes to...

Page 52: ...e shield The following instructions describe how to build a resaw barrier add an auxiliary fence to your standard fence and more safely perform resawing operations Note This table saw can only resaw w...

Page 53: ...workpiece that is taller than it is wide It should be no less than 1 2 shorter than the board to be resawn To build the auxiliary fence do these steps 1 Cut a 3 4 thick hardwood or plywood board 401...

Page 54: ...the blade to make sure it moves smoothly 6 Raise the blade approximately an inch or close to half the height of the workpiece Figure 58 which ever is less 7 Plug in the table saw turn it ON and use a...

Page 55: ...rd 3 8 x 3 4 miter gauge slots these featherboards are adjustable for various stock widths and miter slot locations No drill ing or bulky clamp arrangements The Model W1104 Yellow Woodstock Board Budd...

Page 56: ...5 12 1 Bore 60 General Purpose D3586 12 1 Bore 80 Fine Finishing D3587 12 1 Bore 100 Super Fine Work The Model D3207 Magnetic Base with Dial Indicator in Case is the best value in precision measuring...

Page 57: ...th automatic shutoff SW1082 4 Digital Caliper SW1083 6 Digital Caliper SW1084 8 Digital Caliper High precision Aluminum Squares are perfect for square layouts and machine setup D3068 10 Aluminum Squar...

Page 58: ...cuum dust buildup from inside the cabinet and off of the motor after use Wipe the table clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Weekly Check W...

Page 59: ...is at fault 12 Start delay module is at fault 1 Test for good contacts correct the wiring 2 Test replace if faulty 3 Correct motor wiring connections 4 Unplug machine open magnetic switch cover turn a...

Page 60: ...ed fan 4 Realign replace shaft pulley set screw and key as required 5 Relocate shim machine 6 Replace arbor housing bearings replace arbor 7 Retighten replace arbor pulley with shaft and thread lockin...

Page 61: ...t Be careful not to damage the motor and do not force the arbor down further when it becomes difficult to move the handwheel 5 Tighten the motor mounting nuts to hold the motor in place 6 Raise the bl...

Page 62: ...3 Reinstall two button head cap screws and spacers onto the lower part of the belt cover plate 4 Raise the blade all the way up 5 Perform Steps 6 9 in the previous subsection in reverse order 6 Loose...

Page 63: ...bolt contacts the underside of the table go to To Set the 45 Stop Bolt If the blade is not 90 to the table you will need to adjust the 90 stop bolt 4 Tilt the blade to 20 to access the 90 stop bolt un...

Page 64: ...the indicator to 0 4 Tighten the Phillips head screw and reinstall the handwheel Digital Readout The digital readout displays the current blade angle We recommend you set the readout after verifying...

Page 65: ...arbide tip with a marker where you made this mea surement 4 Rotate that tip to the other end of the table insert 5 Slide the adjustable square down to the other end of the table insert and compare the...

Page 66: ...recheck the blade to miter slot at 90 and 45 by repeating Steps 2 6 If the distance of A and B are equal continue to the Blade Alignment proce dure If the distances are still off repeat Steps 10 13 1...

Page 67: ...e at the front or back adjust the fence height using the nylon screws and the rear rail foot Figure 74 Clamping Pressure and Parallelism The fence clamping mechanism can be adjusted simulta neously to...

Page 68: ...m wrench and adjust the stop screw until it is seated against the shaft see Figure 77 for part locations then tighten the jam nut 6 Loosen the screw on the front of the miter bar adjust the pointer to...

Page 69: ...Knife SERVICE Figure 78 W1761 motor junction box 220V single phase Figure 82 W1761 magnetic switch W1761 W1762 Electrical Components Figure 81 Digital readout and angle sensor Figure 80 Switch Figure...

Page 70: ...56 W1761 W1762 12 Table Saw with Riving Knife SERVICE W1761 Wiring Diagram See Figure 82 See Figure 78 See Figure 80 See Figure 81...

Page 71: ...ents Figure 83 W1762 magnetic switch prewired to 220V 3 phase Figure 84 W1762 magnetic switch converted to 440V 3 phase Note The thermal relay in Figure 83 is set for 22 amp 220V 3 phase operation Not...

Page 72: ...58 W1761 W1762 12 Table Saw with Riving Knife SERVICE W1762 Wiring Diagram 220V 3 Phase See Figure 81 See Figure 80 See Figure 79 See Figure 83...

Page 73: ...59 W1761 W1762 12 Table Saw with Riving Knife SERVICE W1762 Wiring Diagram 440V 3 Phase See Figure 81 See Figure 80 See Figure 84 See Figure 79...

Page 74: ...G BRACKET 17 XPFH29M FLAT HD SCR M6 1 X 10 5 X1761005 BRACKET 18 XPFH54M FLAT HD SCR M5 8 X 20 6 X1761006 BLADE GUARD COVER 19 XPS61M PHLP HD SCR M5 8 X 26 7 X1761007 RIGHT ANTI BACK PAWL 20 XPRP95M R...

Page 75: ...17 XPSS20M SET SCREW M8 1 25 X 8 104 X1761104 PLASTIC SET SCREW 118 X1761118 PLATE CAP 105 XPB73M HEX BOLT M10 1 5 X 50 119 X1761119 FENCE PLATE 106 XPN01M HEX NUT M6 1 120 X1761120 FENCE 107 X1761107...

Page 76: ...XPS06 PHLP HD SCR 10 24 X 3 8 210 X1761210 MITER GAUGE HANDLE 202 X1761202 POINTER 211 XPW01M FLAT WASHER 8MM 203 X1761203 BLOCK 212 X1761212 MITER GAUGE 204 X1761204 SHAFT 213 X1761213 PLATE 205 X17...

Page 77: ...63 W1761 W1762 12 Table Saw with Riving Knife PARTS Main Table Motor Cabinet...

Page 78: ...XPRP05M ROLL PIN 5 X 30 375 4 X1762375 4 OVERLOAD RELAY RA 30 11 22A W1762 330 XPN03M HEX NUT M8 1 25 375 5 X1761375 5 MOTOR CORD 12AWG X 3C 331 XPB07M HEX BOLT M8 1 25 X 25 375 6 X1761375 6 POWER CO...

Page 79: ...X1761437 STRAIN RELIEF 411 1 X1761411 1 MOTOR FAN COVER W1761 438 X1761438 LEFT PLATE 411 1 X1762411 1 MOTOR FAN COVER W1762 439 X1761439 RIGHT PLATE 411 2 X1761411 2 MOTOR FAN W1761 448 XPSS04M SET...

Page 80: ...61533 LOWER SHELF 506 XPFB15M FLANGE BOLT M8 1 25 X 12 534 X1761534 REAR EXTENSION BRACKET 507 XPFH21M FLAT HD SCR M8 1 25 X 25 535 X1761535 REAR RAIL 79 508 XPS14M PHLP HD SCR M6 1 X 12 536 X1761536...

Page 81: ...o order new labels 600 601 602 603 604 605 611 612 610 607 606 608 609 REF PART DESCRIPTION REF PART DESCRIPTION 600 X1761600 W1761 MODEL NUMBER LABEL 606 X1761606 GUARD AND ANTI KICKBACK LABEL 600 X1...

Page 82: ...of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all w...

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Page 85: ...s ____ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual househol...

Page 86: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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