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OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 1/16)

MODEL W1701W

1 HP SHAPER

Phone: (360) 734-3482 • Online Technical Support: [email protected]

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#17853JH Printed in China

Summary of Contents for W1701W

Page 1: ...360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT FEBRUARY 2016 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITH...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...9 Cutters vs Router Bits 20 Stock Inspection Requirements 21 Spindle Elevation 22 Spindle Direction 22 Positioning Fence Faces 23 Adjusting Fence Parallelism 23 Cutter Installation 24 Router Bit Insta...

Page 4: ...spirator 3 Only plug power cord into a grounded outlet 4 Only use this machine to collect wood dust chips never use to collect glass metal liquids asbestos silica animal parts biohazards burning mater...

Page 5: ...t 180 lbs Length x Width x Height 28 x 26 x 23 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Full Load Current Rating 14A Minimum Circuit Size 20A Connection Type Cord...

Page 6: ...ize Width 18 7 8 in Table Size Thickness 1 5 16 in Floor to Table Height 34 1 4 in Table Fence Length 9 in Table Fence Width 5 8 in Table Fence Height 2 3 8 in Miter Gauge Info Miter Angle 0 60 deg L...

Page 7: ...ffset Lock Lever I Fence Lock Knob 1 of 2 J FOR REV Switch K Adjustable Feet L Spindle Elevation Lever M ON OFF Paddle Switch w Key B A D G H K F I M C E L For Your Own Safety Read Instruction Manual...

Page 8: ...oosen to allow entire fence assembly to move front to back on either side of cutterhead opening Guard Support Arm Supports cutterhead guard Forward Reverse FOR REV Switch Changes spindle direction for...

Page 9: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Page 10: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Page 11: ...rotation CONTOUR SHAPING To reduce risk of uninten tional cutter contact while freehand shaping or using a rub collar as a guide no fence always use an overhead or ring type guard To reduce kickback r...

Page 12: ...ements Circuit Type 110V 60 Hz Single Phase Circuit Size 20 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated out...

Page 13: ...ne Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 110V Figure 4 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Inst...

Page 14: ...c h o k i n g s u f f o c a t i o n hazards for children and animals USE helpers or power lifting equipment to lift this machine Otherwise serious personal injury may occur Wear safety glasses during...

Page 15: ...13 4 1 G Table Insert 13 8 1 H Fence Faces 2 I Safety Guard 1 J Safety Guard Shaft Post 1 K Safety Guard Attachment Bar 1 L Miter Gauge 1 M Rubber Feet M8 1 25 x 15 4 N Star Knobs M8 1 25 Fence 2 O St...

Page 16: ...ARE 1MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R...

Page 17: ...pace allocation Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine i...

Page 18: ...of the shaper may damage the spindle 4 Place the stand assembly on the shaper Attach it with 4 M8 1 25 x 10mm carriage bolts 8mm flat washers and M8 1 25 hex nuts as shown in Figure 10 5 Have an assi...

Page 19: ...nuts see Figure 12 12 Position the guard as close as possible to the spindle cutter without impeding the feeding path of the workpiece and tighten the safety guard shaft knob 13 Place the 13 8 table...

Page 20: ...hine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help To test run the machine do these steps 1 C...

Page 21: ...e sure workpiece can safely pass through cutter bit without interference 4 Removes any clothing apparel or jewelry that may become entangled in shaper puts on safety glasses respirator and hearing pro...

Page 22: ...ore router bit set options Router Bits Pros Router bits are cheaper than shaper cutters and come in a wider range of profiles and sizes If you plan on making small projects that do not require many li...

Page 23: ...d should be removed before shaping Make sure all stock is sufficiently dried before shaping Wood with a moisture content over 20 will cause unnecessary wear on cutter and produce poor cutting results...

Page 24: ...ped with a FWD REV forward and reverse switch as shown in Figure 20 In most cases the shaper should be run in the FWD direction If you are using router bits always run the shaper in the FWD direction...

Page 25: ...the desired position tighten the fence mount lock handle and carriage adjustment knobs Positioning Fence Faces Adjusting Fence Parallelism For safe and accurate shaping the fence faces must be parall...

Page 26: ...l bearing collars are often used for curved shaping operations Having a variety of both styles provides maximum flexibility for shaping projects For an extensive line of ball bearing rub collars see A...

Page 27: ...direction on the FWD REV switch which is counterclockwise on the spindle 6 Install applicable safety guard s AMPUTATION LACERATION HAZARD Accidental contact with a cutter during operation will remove...

Page 28: ...30mm 1 To install the router bit collet do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove spindle cartridge assembly see Spindle Cartridge Replacement on Page 40 3 Push the collet into the coll...

Page 29: ...tacts the cutter at the desired location 3 Tighten the lock handle and carriage adjustment knob to lock the fence into position 4 Adjust the outfeed fence so that it is located as far back from the fr...

Page 30: ...eed fence so that it comes into alignment with the infeed fence as shown in Figure 33 5 Now place a straightedge against both faces of the fence to check alignment Once they are both in alignment make...

Page 31: ...crews or clamps will not come into contact with the cutter Design the assembly so that cutting will occur underneath the workpiece Make handles for safety and control Use materials that will move easi...

Page 32: ...haper 3 Insert the starting pin in the best suited hole on the table so you can feed the workpiece into and against the rotation of the cutter 4 Install the cutter so it will cut in the correct direct...

Page 33: ...r Always feed AGAINST the rotation of the cutter and do not start cuts at corners in order to avoid kickback or grain tear out When using a solid rub collar do not use excessive pressure when running...

Page 34: ...es woodstockint com DC2009 1 2 Rabbet 1 2 Bore 2 Diameter 1 2 Cutting Length DC2013 Drop Leaf Cove 1 2 Bore 21 8 Diameter 63 64 Cutting Length DC2014 Glue Joint 1 2 Bore 2 Diameter 1 Cutting Length DC...

Page 35: ...ined to exacting toler ances It has the perfect weight use ratio to dampen vibration yet is still light enough to easily slide the workpiece through the machining process Its quality and precision are...

Page 36: ...condition Monthly Check V belt tension damage or wear Clean vacuum dust buildup from inside cabinet and off motor General Lubrication Since all bearings are shielded and permanently lubricated simply...

Page 37: ...replaced Belt deflection should be 1 4 with moderate finger pressure see Figure 41 You will need to remove the belt guard see Figure 42 in order to perform the following steps Tools Needed Qty Open En...

Page 38: ...replace with new belt 6 Loosen motor bolt tightened in Step 4 and refer to Belt Tension on Page 35 for proper alignment and tensioning 7 Once belt is aligned replace motor and spindle pulley guards Fi...

Page 39: ...of vertical motion If the motor pulley is in proper alignment with spindle pulley the belt should never move higher or lower than the upper and lower limits of the motor pulley If the belt does move...

Page 40: ...shaper by undoing the bolts securing it in place 4 Loosen and remove the taper nut see Figure 46 while holding the top of the spindle with a wrench 5 Gently tap the bottom of the drawbar to knock the...

Page 41: ...o access tapered drawbar nut Note Removal of the spindle pulley guard is not required but can make accessing tapered drawbar nut easier 3 Remove any router bits installed in collet 4 Remove table and...

Page 42: ...indle cartridge assembly do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove the spindle and drawbar from the spindle cartridge assembly Remove tapered drawbar nut and tap the drawbar up to knock...

Page 43: ...s as straight as possible using a straightedge or your jointer table as an alignment guide 3 Resurface the fences on the jointer as shown in Figure 53 Resurfacing Fence Figure 53 Resurfacing a shaper...

Page 44: ...ce jig 3 Tension replace V belt Page 35 4 Wire motor correctly Page 45 5 Test for good contacts correct wiring 6 Replace loose pulley shaft 7 Test repair replace 8 Use correct sharp cutter reduce feed...

Page 45: ...d allow to dry if moisture is more than 20 2 Replace or have cutter professionally sharpened Chipping 1 Knots or conflicting grain direction in wood 2 Nicked or chipped cutter 3 Feeding workpiece too...

Page 46: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Page 47: ...ot Ground Ground KEDU HY18 20 12A 125 250V MOTOR Ground FOR REV Switch Start Capacitor CD60 300MFD 125VAC U2 Z1 Z2 U1 Z2 U2 STOP Read Page 44 Before Wiring Wiring Diagram Figure 54 ON OFF switch Figur...

Page 48: ...6 17 18 19 20 21 22 23 24 25 26 27 28 29 20 31 32 33 34 35 36 37 38 39 40 2 6 3 4 20 3 33 41 42 43 44 4 34 1 34 2 34 3 34 4 34 5 34 6 34 7 45 41 46 47 4 48 49 46 Model W1701W For Machines Mfd Since 1...

Page 49: ...7 CONTACT PLATE 15 X1701W015 HEX NUT M5 8 35 X1701W035 MOTOR MOUNT PLATE 16 X1701W016 STAND TOP SHELF 36 X1701W036 MOTOR CORD 14G 3W 24 17 X1701W017 TABLE SUPPORT LEG 37 X1701W037 FENDER WASHER 8MM 1...

Page 50: ...3 114 107 116 117 118 119 120 121 122 123 124 125 126 127 128 1 120 128 2 128 3 128 4 128 5 128 6 128 7 128 8 128 9 128 10 128 11 128 12 128 13 128 14 128 15 128 16 145 146 147 148 149 150 151 152 153...

Page 51: ...10 1 5 X 142 22 10 119 X1701W119 GUARD ATTACHMENT BAR 159 X1701W159 SPRING COLLAR 120 X1701W120 FLAT WASHER 8MM 160 X1701W160 COMPRESSION SPRING 19 X 23 121 X1701W121 HEX BOLT M8 1 25 X12 161 X1701W16...

Page 52: ...W Labels 10 22 15 Motor 1 HP 110V 1 Ph 60 Hz 14A Motor Speed 3450 RPM Spindle Speed 13 200 RPM Spindle Size 1 2 Spindle Travel 7 8 Maximum Cutter Diameter 2 7 8 Maximum Cutter Height 1 9 16 Table Size...

Page 53: ...Model W1701W For Machines Mfd Since 1 16...

Page 54: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Page 55: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Page 56: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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