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Shop fox SHOP FOX M1036, Owner'S Manual

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OWNER'S MANUAL

(FOR MODELS MANUFACTURED 

SINCE 11/05

)

MODEL M1036

 

MicRO MiLL

Phone: (360) 734-3482 • Online Technical Support: [email protected]

cOPYRiGHT © 

NOVEMBER, 2005

 BY WOODSTOcK iNTERNATiONAL, iNc. REViSED JULY, 2013 (DM)

WARNiNG: NO PORTiON OF THiS MANUAL MAY BE REPRODUcED iN ANY SHAPE OR FORM WiTHOUT

THE WRiTTEN APPROVAL OF WOODSTOcK iNTERNATiONAL, iNc.

#

7735EW

  

Printed in 

cHiNA

Summary of Contents for SHOP FOX M1036

Page 1: ...I We made the following changes to this machine since the manual was printed Changed size of motor pulley and drive belt Aside from the information contained in this update all other content in the ow...

Page 2: ...3482 Online Technical Support tech support shopfox biz COPYRIGHT NOVEMBER 2005 BY WOODSTOCK INTERNATIONAL INC REVISED JULY 2013 DM WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR F...

Page 3: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 4: ...13 Site Considerations 13 Mounting to Workbench 14 Mounting Headstock to Column 14 Compound Slide Table 15 Vise 15 Test Run and Spindle Break in 16 OPERATIONS 17 General 17 Table Travel 18 Graduated D...

Page 5: ...achine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems or process warran...

Page 6: ...A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Plug Included Yes Included Plug Type 5 15 Switch Type Rocker Switch Variable Speed Dial Motors Main Type ODP Permanent Spli...

Page 7: ...sing Quill Chrome Plated Precision Ground Steel Table Ground Cast Iron Base Cast Iron Paint Enamel Other Country Of Origin China Warranty 2 Years Approximate Assembly Setup Time 30 Minutes ISO 9001 Fa...

Page 8: ...Knob C Fuse Box D Clutch Knob E Micro Downfeed Knob F Compound Slide Table G Base H Crossfeed Handwheel I Collet Chuck Optional Accessory J Longitudinal Handwheel K Vise Optional Accessory L Drill Chu...

Page 9: ...when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only all...

Page 10: ...arts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was desi...

Page 11: ...machine or workpiece and NEVER clear chips while spindle is turning CUTTING TOOL USAGE Cutting tools have very sharp leading edges handle them with care Using cutting tools that are in good condition...

Page 12: ...it Type 110V 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output pow...

Page 13: ...g Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 110V Figure 2 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Instead have an elect...

Page 14: ...contact your authorized Shop Fox dealer immediately Unpacking SETUP The following items are needed but not included to setup your machine Description Qty Safety Glasses for each person 1 Solvent 1 Sh...

Page 15: ...m 1 Chuck Removal Wedge 1 Round Belt 1 Cap Screw M5 8 x 12 1 Square Nut M5 8 1 Box 2 Contents Figure 4 Qty H Compound Slide Table 1 I Handwheel Handles 2 J Hardware for Mounting Table to Base not show...

Page 16: ...are of your machine s unpainted surfaces There are many ways to remove this rust preventative but the following steps work well in a wide variety of situations Always follow the manufacturer s instruc...

Page 17: ...4 Place a precision level on the mill drill table and shim the mill drill until it is level side to side and front to back 5 Bolt the mill to the workbench with 2 6mm cap screws length determined in...

Page 18: ...asure at the front and back of the compound slide table as shown in Figure 10 to make sure the compound slide table is parallel to the base 5 Secure the compound slide table by tightening the cap scre...

Page 19: ...nders are wearing safety glasses and are out of the way 3 Set the mill to the slowest RPM then plug the machine in and turn the I position to turn the mill ON See Page 22 for adjusting RPM The mill sh...

Page 20: ...ine If at any time you are experiencing difficulties performing any operation stop using the machine If you are an inexperienced operator we strongly recommend that you read books or trade articles or...

Page 21: ...is independently controlled by a crank handle Each handle has a graduated dial to accurately position the workpiece in relation to the cutting tool see Figure 12 Each axis has the ability to be locke...

Page 22: ...cklash has been eliminated and the graduated dial can be zeroed Note You will not need to adjust for backlash as long as the table moves in the same direction Backlash Adjusting the height of the head...

Page 23: ...the handle to the upmost vertical position Micro Downfeed Knob The micro downfeed knob is used to accurately control the quill depth see Figure 16 To use the micro downfeed handwheel do these steps 1...

Page 24: ...es not automatically turn OFF so the batteries will die if the gauge is left ON ZERO button Returns the digital readout to 0 000 independent of the height of the quill MM IN button Changes readout fro...

Page 25: ...Figure 20 2 Slide the motor pulley toward the spindle pulley and move the round belt to the other pulley position Note The upper pulley position is the low range and the lower pulley position is the...

Page 26: ...4 Final tighten the drill chuck with the chuck key To remove a drill bit do these steps 1 UNPLUG THE MICRO MILL 2 Use the chuck key to open the drill chuck and catch the bit with a rag to protect your...

Page 27: ...e collet nut until the off center lip of the collet nut snaps into the collet groove See Figure 25 Note This lip and groove pulls the collet from the spindle when the collet nut is removed 2 Place the...

Page 28: ...y machine table using common T slot clamps The SHOP FOX M1037 5PC COLLET SET allows you to quickly switch to the collet that matches the required tooling for the job This 5 pc set includes shank with...

Page 29: ...cleaner or mineral spirits and a stiff wire brush or steel wool Make sure the internal workings are dry before using the saw again so that wood dust will not accumulate If any essential lubrication is...

Page 30: ...e 27 Points of lubrication Figure 28 Longitudinal leadscrew Lack of lubrication causes poor machine perfor mance Keep your mill lubricated to reduce wear on parts and discourage oxidation NOTICE Figur...

Page 31: ...the goal is to take out unnecessary play in the table without causing the slides to bind Loose gibs may cause poor finishes on the workpiece and may cause undue wear on the slide Over tightening may...

Page 32: ...the motor housing see Figure 33 4 Remove the spring and carbon brush and replace with a new spring and carbon brush 5 Screw the cap back into the motor housing Replacing Motor Brushes Figure 33 Carbon...

Page 33: ...ERVICE Wiring Diagram Electrical Components 1 2 3 4 P3 P2 P1 MOTOR GROUND ON OFF SWITCH N L 110V POWER SOURCE FUSE VARIABLE SPEED SWITCH IN AC OUT AC CIRCUIT BOARD Variable Speed Switch On OFF Switch...

Page 34: ...Breaking tools or cutters 1 RPM and or feed rate is too fast 2 Cutting tool getting too hot 3 Taking too big of a cut 1 Reduce RPM and feed rates 2 Use cutting fluid or oil for appropriate application...

Page 35: ...2 17 10 79 6 8 9 16 15 5 14 13 20 21 19 11 88 93 38 51 18 94 92 89 90 95 96 97 98 45 91 35 68 44 42 41 43 40 39 86 37 36 24 27 26 25 87 34 33 32 28 29 22 23 76 63 61 78 99 13 99 30 99 32 99 36 99 27 9...

Page 36: ...36017 SPACER 55 XM1036055 DUST PLATE 18 XM1036018 STRAIN RELIEF 56 XPR05M EXT RETAINING RING 15MM 19 XM1036019 LOCK KNOB 57 XM1036057 SPINDLE SLEEVE 20 XM1036020 STUD M8 1 25 58 XM1036058 INDUCTIVE PL...

Page 37: ...LABEL 99 26 XM1036099 26 CROSS LEADSCREW 91 XM1036091 TAP SCREW M3 5 X 6 99 27 XM1036099 27 FRONT SUPPORTING SEAT 92 XM1036092 VARIABLE SPEED CONTROL KNOB 99 28 XM1036099 28 BASE 93 XM1036093 FUSE BOX...

Page 38: ...M1036 Micro Mill CUT ALONG DOTTED LINE...

Page 39: ...tape along edges please do not staple FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc p o box 2309 bellingham wa 98227 2309 Place Stamp Here...

Page 40: ...odstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warrant...

Page 41: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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