Shinko DCL-33A Instruction Manual Download Page 55

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Summary of Contents for DCL-33A

Page 1: ...DIN RAIL MOUNTED INDICATING CONTOLLER DCL 33A INSTRUCTION MANUAL Regulatory temperatury na szynę DIN z serii DCL 33A http acse pl ...

Page 2: ...r usage Warning Warning To prevent an electric shock or fire only Shinko or other qualified service personnel may handle the inner assembly To prevent an electric shock fire or damage to the instrument parts replacement may only be undertaken by Shinko or other qualified service personnel Safety Precautions To ensure safe and correct use thoroughly read and understand this manual before using this...

Page 3: ...tion sleeve for the terminal screw when wiring the DCL 33A Tighten the terminal screw using the specified torque If excessive force is applied to the screw when tightening the terminal screw or case may be damaged Do not apply a commercial power source to the sensor which is connected to the input terminal nor allow the power source to come into contact with the sensor This instrument does not hav...

Page 4: ... Function 27 6 1 Fine Adjustment of Converter Output 4 to 20 mA DC 28 6 2 Converter Setting Example 29 7 Operation 30 8 Action Explanations 31 8 1 OUT1 Action 31 8 2 OUT1 ON OFF Control Action 31 8 3 Heater Burnout Alarm Action 32 8 4 Alarm Action 32 8 5 OUT2 Heating Cooling Control Action 34 8 6 OUT2 Heating Cooling Control Action When Setting Overlap Band 35 8 7 OUT2 Heating Cooling Control Acti...

Page 5: ...energized can be selected by keypad 2 Thermocouple RTD Direct current and DC voltage can be selected by keypad 3 Standard supply voltage is 100 to 240 V AC Enter 1 after the input code only when ordering 24 V AC DC 1 2 How to Read the Model Label The model label is attached to the right side of the case e g DCL 33A R M C5 W 20A No Description Example Terminal arrangement DCL 33A R M C5 W 20A 1 Mod...

Page 6: ...s the SV desired value output MV manipulated variable or the set value in each setting mode with a green LED UP key Increases the numeric value DOWN key Decreases the numeric value MODE key Switches the setting mode or registers the set data Registers the set data by pressing the MODE key SUB MODE key Enters Auxiliary function setting mode 2 in combination with the MODE key If Control output OFF i...

Page 7: ... An ambient non condensing humidity of 35 to 85 RH No large capacity electromagnetic switches or cables through which large current is flowing No water oil or chemicals or where the vapors of these substances can come into direct contact with the controller Please note that the ambient temperature of this unit not the ambient temperature of the control panel must not exceed 50 122 if mounted withi...

Page 8: ...t may break Recommended fastening plate Manufacturer Model Omron Corporation End plate PFP M IDEC Corporation Fastening plate BNL6 Panasonic Electric Works Co Ltd Fastening plate ATA4806 Mounting to the DIN rail Fig 3 4 1 First hook 1 of the DCL 33A on the upper side of the DIN rail Second making 1 part of the DCL 33A as a support fit the lower part 2 of the DCL 33A to the DIN rail DCL 33A will be...

Page 9: ...input wires Thermocouple RTD etc away from power source and load wires when wiring Do not apply a commercial power source to the sensor connected to the input terminal nor allow the power source to come into contact with the sensor To prevent the unit from harmful effects of unexpected level noise it is recommended that a surge absorber be installed between the electromagnetic switch coils This un...

Page 10: ...EA External setting input EA option EI Event input DI Set value memory external selection EI option 1 If direct current input Externally mounted 50 shunt resistor is designated connect 50 shunt resistor sold separately between input terminals 4 2 Heater Burnout Alarm Output W option This alarm is not available for detecting current under phase control Use the current transformer CT provided and pa...

Page 11: ...o 750 0 0 1 J 200 to1000 320 to1800 1 R 0 to 1760 0 to 3200 1 S 0 to 1760 0 to 3200 1 B 0 to 1820 0 to 3300 1 E 200 to 800 320 to 1500 1 T 199 9 to 400 0 199 9 to 750 0 0 1 N 200 to 1300 320 to 2300 1 PL 0 to 1390 0 to 2500 1 C W Re5 26 0 to 2315 0 to 4200 1 Pt100 199 9 to 850 0 199 9 to 999 9 0 1 200 to 850 300 to 1500 1 JPt100 199 9 to 500 0 199 9 to 900 0 0 1 200 to 500 300 to 900 1 4 to 20 mA ...

Page 12: ...or OUT2 proportional band Multiplied value of OUT1 proportional band ON OFF control when set to 0 0 Available only when Heating Cooling control output DC option is ordered Not available if OUT1 is in ON OFF control Setting range 0 0 to 10 0 times Integral time 200 sec Sets the integral time Setting the value to 0 disables this function Not available if OUT1 is in ON OFF control Setting range 0 to ...

Page 13: ...oop break alarm See Loop break alarm on p 18 Setting the value to 0 disables Loop break alarm When Loop break alarm Alarm and Heater burnout alarm are used together they utilize common output terminals Setting range 0 to 200 minutes Loop break alarm span 0 Sets the span to assess the Loop break alarm See Loop break alarm on p 18 Setting the value to 0 disables Loop break alarm When Loop break alar...

Page 14: ...ensor correction value For details see Sensor correction function on p 18 Setting range Thermocouple RTD input 100 0 to 100 0 DC voltage current input 1000 to 1000 The placement of the decimal point follows the selection Communication protocol Shinko protocol Selects communication protocol Available only when serial communication C5 option is ordered Shinko protocol Modbus ASCII mode Modbus RTU mo...

Page 15: ...sistor 0 to 1 V 1999 to 9999 0 to 5 V 1999 to 9999 1 to 5 V 1999 to 9999 0 to 10 V 1999 to 9999 4 to 20 mA 1999 to 9999 Built in 50 shunt resistor 0 to 20 mA 1999 to 9999 Built in 50 shunt resistor Scaling high limit 1370 Sets the scaling high limit value Setting range Scaling low limit to input range high limit For DC voltage current input the placement of the decimal point follows the selection ...

Page 16: ... Cooling control DC option is ordered Not available if OUT2 is in ON OFF control action Setting range 0 to OUT2 high limit value Overlap Dead band 0 0 Sets Overlap Dead band Available only when Heating Cooling control DC option is ordered Not available if OUT2 is in ON OFF control action Setting range Thermocouple RTD input 100 0 to 100 0 DC voltage current input 1 to 1000 The placement of the dec...

Page 17: ...range 0 to 9999 seconds Direct Reverse action Selects either Reverse Heating or Direct Cooling control Reverse Heating action action Reverse Heating action Direct Cooling action AT bias 20 Set the AT auto tuning bias value Not available if DC voltage or current input is selected in Input type Available only for PID control action Setting range 0 to 50 0 to 100 or 0 0 to 50 0 0 0 to 100 0 SVTC bias...

Page 18: ... When the alarm output indicator is unlit the alarm output is not conducted OFF If alarm action De energized is selected When the alarm output indicator is lit the alarm output between terminals 8 and 9 is not conducted OFF When the alarm output indicator is unlit the alarm output is conducted ON High limit alarm Energized setting High limit alarm De energized setting Fig 5 4 1 Fig 5 4 2 Output st...

Page 19: ...action Holding Usual integral action Control continues with the integral value being held Set value memory SV1 SV2 Control ON OFF 1 Control ON Control OFF Direct Reverse action Reverse Direct Preset output 1 ON OFF Usual control Preset output Preset output 2 ON OFF Usual control Preset output Auto Manual control 2 Automatic Manual Integral action Holding Usual integral action Usual integral action...

Page 20: ...h Low limit range independent alarm High Low limits with standby independent alarm Alarm 2 value 0 Enabled Disabled Disabled Selects Alarm 2 action Enabled or Disabled when Alarm 2 value is 0 zero Not available if No alarm action is selected in Alarm 2 type Invalidated for Process alarm Disabled Enabled Alarm 2 value 0 Sets Alarm 2 action point Alarm 2 value matches Alarm 2 low limit alarm value i...

Page 21: ...s the selection Alarm 2 delay time 0 sec Sets Alarm 2 action delay time When the setting time has elapsed after the input enters the alarm output range the alarm is activated Not available if No alarm action is selected in Alarm 2 type Setting range 0 to 9999 seconds Alarm 3 type No alarm action Selects an Alarm 3 type Note If Alarm 3 type is changed Alarm 3 value returns to 0 0 0 No alarm action ...

Page 22: ...nge See Table 5 2 1 on p 13 For DC voltage current input the placement of the decimal point follows the selection Alarm 3 Energized De energized Energized Selects Alarm 3 action Energized De energized For details see p 18 Not available if No alarm action is selected in Alarm 3 type Energized De energized Alarm 3 HOLD function Not holding Selects either Holding or Not holding in Alarm 3 When Holdin...

Page 23: ...h standby independent alarm is selected in Alarm 4 type When Alarm Loop break alarm and Heater burnout alarm are used together they utilize common output terminals Not available if No alarm action is selected in Alarm 4 type Setting range See Table 5 2 1 on p 13 For DC voltage current input the placement of the decimal point follows the selection Alarm 4 high limit alarm value 0 Sets Alarm 4 high ...

Page 24: ...ting range 20 of input span External setting input high limit 1370 Sets External setting input high limit value Available only when External setting input EA option is ordered Setting range External setting input low limit to Scaling high limit External setting input low limit 200 Sets External setting input low limit value Available only when External setting input EA option is ordered Setting ra...

Page 25: ...output If Loop break alarm Heater burnout alarm and Alarm 1 4 output are set to Enabled they utilize common output terminals Available only when Heating Cooling control DC option is ordered Disabled Enabled Alarm 1 output Enabled Disabled Enabled Selects whether EVT output is used for Alarm 1 output If Loop break alarm Heater burnout alarm Alarm 2 Alarm 3 and Alarm 4 output are set to Enabled they...

Page 26: ... 2 Outputs OUT2 MV preset value when Event input DI is closed Available when Set value memory external selection EI option or Heating Cooling control DC option is ordered 0 0 or 100 0 for ON OFF control action Setting range OUT2 low limit to OUT2 high limit SUB MODE key function Selects a function of the SUB MODE key from the following Control output OFF Control output OFF Auto Manual control Alar...

Page 27: ...ry function setting mode 2 by pressing the and key for approx 3 sec 4 Select a sensor type in Input type 5 Set the high limit of the value to be converted in Scaling high limit 6 Set the low limit of the value to be converted in Scaling low limit 7 Select Converter in Controller Converter To activate the alarm action by Converter function set the alarm type to Process alarm If Converter is selecte...

Page 28: ...tional band 1 Zero adjustment 1 Enter the value so that the PV Display can indicate the same value as the scaling low limit value 2 Press the and key in that order The unit proceeds to Sub setting mode 3 Press the key several times until Manual reset appears 4 Adjust the converter output value so that it can become 4 mA DC by increasing and decreasing the value with and keys Pressing the key decre...

Page 29: ...05 0 Scaling low limit value 30 0 6 4 x 12 5 5 0 2 Calculating OUT proportional band of 6 to 14 mA DC OUT proportional band P 14 6 20 4 x 100 0 5 x 100 50 3 Calculating SV so that output can become 4 mA DC from 6 mA DC input Parallel shift setting SV 6 4 x 12 5 5 0 Scaling low limit 30 0 Input output and indication Fig 6 2 1 P 50 Output 20 mA 4 mA 4 mA 6 mA 20 mA 14 mA Input Indication 5 0 30 0 20...

Page 30: ...B MODE key for approximately 1 second in PV SV Display mode the control output OFF function will be enabled In setting mode if the SUB MODE key is pressed for approximately 3 seconds the control output OFF function will be enabled If the SUB MODE key is pressed for approximately 1 second again the function will be cancelled and the unit will return to PV SV Display mode If Auto Manual control is s...

Page 31: ...irect action Control action Cycle action is performed according to deviation Relay contact output Non contact voltage output Changes continuously according to deviation Direct current output Indicator OUT Green Lit Unlit ON OFF SV Proportional band ON OFF 0 V DC 0 12 V DC 12 V DC 20 mA DC 20 to 4 mA DC 4 to 20 mA DC Proportional band Lit 0 V DC 12 V DC 12 0 V DC 20 mA DC 4 mA DC Unlit 4 mA DC 4 3 ...

Page 32: ...eresis EV1 hysteresis EV1 hysteresis EV1 hysteresis EV1 value EV1 value EV1 value EV1 value EV1 hysteresis EV1 hysteresis EV1 low limit value EV1 high limit value EV1 high limit value EV1low limit value 8 3 Heater Burnout Alarm Action Event output EV terminals 8 and 9 are ON Event output EV terminals 8 and 9 are OFF The Event output EVT indicator lights when Event output EV terminals 8 and 9 are O...

Page 33: ...arm action Alarm output Alarm action Alarm output SV side side side side EV1 value EV1 value EV1 value EV1 value EV1 hysteresis EV1 hysteresis EV1 hysteresis EV1 hysteresis EV1 value EV1 value EV1 low limit value EV1 high limit value The Event output EVT indicator lights when Event output EV terminals 8 and 9 are ON and goes off when they are OFF Event output EV terminals 8 and 9 are ON Event outp...

Page 34: ...it or OFF unlit Lit OUT2 P band Heating action Cooling action Control action Cycle action is performed according to deviation Changes continuously according to deviation Changes continuously according to deviation Indicator OUT Green Indicator EVT Red Unlit Unlit Lit Represents Heating control action Represents Cooling control action Direct current output Open collector output Relay contact output...

Page 35: ...F ON 8 9 OFF 8 9 ON OUT1 P band OUT2 P band Overlap band Cooling control Control action Cycle action is performed according to deviation Changes continuously according to deviation Changes continuously according to deviation Indicator OUT Green Indicator EVT Red Lit Unlit Unlit Lit Turns ON lit or OFF unlit Represents Heating control action Represents Cooling control action Non contact voltage out...

Page 36: ...C 3 4 0 V DC 3 4 20 mA DC 3 4 20 to 4 mA DC 3 4 4 mA DC 4 4 4 3 3 3 9 9 9 8 8 8 Indicator EVT Cycle action is performed according to deviation Lit Unlit Green Red OFF ON ON OFF Cooling action Cycle action is performed according to deviation Cycle action is performed according to deviation Non contact voltage output Direct current output Open collector output 8 7 OUT2 Action When Setting Dead Band ...

Page 37: ...s 20 lower than the SV Temperature 20 lower than the SV 1 Calculating PID constant 2 PID constant calculated 3 Controlled by the PID constant set by auto tuning 4 AT bias value B When control is stable The AT process will fluctuate around the SV 1 Calculating PID constant 2 PID constant calculated 3 Controlled by the PID constant set by auto tuning C In the case of a large difference between the S...

Page 38: ...whichever is greater RTD Within 0 1 of input span 1 digit or within 1 2 whichever is greater DC voltage Within 0 2 of input span 1 digit Direct current Within 0 2 of input span 1 digit Input sampling period 125 ms Control performance Same as setting accuracy and basic accuracy Control action PID control with auto tuning AT function PI control When derivative time is set to 0 PD control with manual...

Page 39: ...nergized EVT indicator Red Lights Lights EVT output ON OFF Alarm HOLD function Once the alarm is activated alarm output is maintained until the power is turned off Loop break alarm output Loop break alarm Alarm and Heater burnout alarm W option utilize common output terminals Detects heater burnout sensor burnout and actuator trouble Setting range Loop break alarm time 0 to 200 minutes Loop break ...

Page 40: ...nding on deviation Thermocouple RTD input Input Input range Indication range Control range K T 199 9 to 400 0 199 9 to 450 0 205 0 to 450 0 199 9 to 750 0 199 9 to 850 0 209 0 to 850 0 Pt100 199 9 to 850 0 199 9 to 900 0 210 0 to 900 0 200 to 850 210 to 900 210 to 900 199 9 to 999 9 199 9 to 999 9 211 0 to 1099 9 300 to 1500 318 to 1600 318 to 1600 JPt100 199 9 to 500 0 199 9 to 550 0 206 0 to 550...

Page 41: ... option is ordered Connector harness AOJ 3m 1 length When External setting input EA option is ordered Connector harness AOJ 3m 1 length Accessories sold separately 50 shunt resistor for direct current input 10 2 Optional Specifications Heater burnout alarm output W option Watches the heater current with CT Current transformer and detects the burnout This alarm is also activated when sensor is burn...

Page 42: ...programmable controller with the DCL 33A When data from the programmable controller is larger than SV high limit or smaller than SV low limit DCL 33A ignores the value and controls with the previous value The control desired value adds SVTC bias value to the value received by the SVTC command Heating Cooling control output DC option OUT2 proportional band 0 0 to 10 0 times OUT1 proportional band O...

Page 43: ...d SV1 Circuit current when closed Approx 2 mA External setting input EA option If Remote is selected in Remote Local external analog signal will become SV Remote bias value is added to the control desired value Setting signal Direct current 4 to 20 mA Allowable input 50 mA DC max Input impedance 50 max Input sampling period 125 msec Option combination Can be used together Option Code W DC C5 EA EI...

Page 44: ... terminals of thermocouple RTD or DC voltage 0 to 1 V DC are securely mounted to the instrument input terminals Connect the sensor terminals to the instrument terminals securely is flashing on the PV Display The input signal wire for DC voltage 1 to 5 V DC or direct current 4 to 20 mA DC may be disconnected How to check whether the input signal wire is disconnected DC voltage 1 to 5 V DC If the in...

Page 45: ... terminals securely The indication of the PV Display is abnormal or unstable Check whether the sensor input or temperature unit is correct Set the sensor input and the temperature unit correctly Sensor correction value is not suitable Set it to a suitable value Check whether the sensor specification is correct Set the sensor specification properly AC leaks into the sensor circuit Use an ungrounded...

Page 46: ... or control output terminals securely Ensure that wiring of sensor terminals or control output terminals is correct Wire them correctly The control output remains in an ON status OUT low limit value is set to 100 or higher in Auxiliary function setting mode 2 Set it to a suitable value The control output remains in an OFF status OUT high limit value is set to 0 or less in Auxiliary function settin...

Page 47: ...onal cycle 1 to 120 sec Relay contact output 30 sec Non contact voltage output 3 sec OUT2 proportional cycle 1 to 120 sec 3 sec Manual reset Proportional band converted value For DC voltage current input the placement of the decimal point follows the selection 0 0 Alarm 1 value See Table 12 2 1 p 48 For DC voltage current input the placement of the decimal point follows the selection 0 と XX X alte...

Page 48: ... main setting mode can be changed Lock 3 All set values except input type and Controller Converter can be changed However changed values revert to their previous values after power is turned off because they are not saved in the non volatile memory Do not change any setting item in Auxiliary function setting mode 2 If any item in Auxiliary function setting mode 2 is changed it will affect other se...

Page 49: ... to 20 mA DC 1999 to 9999 Built in 50 shunt resistor 0 to 20 mA DC 1999 to 9999 Built in 50 shunt resistor Scaling high limit Scaling low limit to input range high limit For DC voltage current input the placement of the decimal point follows the selection 1370 Scaling low limit Input range low limit to scaling high limit For DC voltage current input the placement of the decimal point follows the s...

Page 50: ...h Low limits independent alarm High Low limit range independent alarm High Low limits with standby independent alarm No alarm action Alarm 1 Energized De energized Energized De energized Energized Alarm 1 HOLD function Not holding Holding Not holding Alarm 1 hysteresis Thermocouple RTD input 0 1 to 100 0 DC voltage current input 1 to 1000 The placement of the decimal point follows the selection 1 ...

Page 51: ...output Auto Manual control Automatic Manual Integral action Holding Usual integral action Usual integral action Integral action Holding to Functions work when Event input DI is closed to Functions work when Event input DI is open SV2 Scaling low limit to Scaling high limit 0 Alarm 1 value 0 Enabled Disabled Disabled Enabled Disabled Alarm 1 high limit alarm value See Table 12 2 1 on p 48 For DC vo...

Page 52: ...0 sec Alarm 3 type No alarm action High limit alarm Low limit alarm High Low limits alarm High Low limit range alarm Process high alarm Process low alarm High limit with standby alarm Low limit with standby alarm High Low limits with standby alarm High Low limits independent alarm High Low limit range independent alarm High Low limits with standby independent alarm No alarm action Alarm 3 value 0 ...

Page 53: ...No alarm action Alarm 4 value 0 Enabled Disabled Disabled Enabled Disabled Alarm 4 value See Table 12 2 1 on p 48 For DC voltage current input the placement of the decimal point follows the selection 0 Alarm 4 high limit alarm value See Table 12 2 1 on p 48 For DC voltage current input the placement of the decimal point follows the selection 0 Alarm 4 Energized De energized Energized De energized ...

Page 54: ... input 0 to 9999 min 0 minute Control output OUT1 EVT OUT1 EVT OUT1 Heater burnout alarm output Enabled Disabled Disabled Enabled Enabled Loop break alarm output Enabled Disabled Disabled Enabled Enabled Alarm 1 output Enabled Disabled Disabled Enabled Enabled Alarm 2 output Enabled Disabled Disabled Enabled Disabled Alarm 3 output Enabled Disabled Disabled Enabled Disabled Alarm 4 output Enabled ...

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Page 56: ...2E1 2016 11 SHINKO TECHNOS CO LTD OVERSEAS DIVISION Head Office URL E mail 2 5 1 Senbahigashi Minoo Osaka Japan http www shinko technos co jp overseas shinko technos co jp Tel Fax 81 72 727 6100 81 72 727 7006 ...

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