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OPERATOR’S  MANUAL 

 

 
 
 
 

 

 

DGW300MS/UK 

 

Water-Cooled 
4-Cycle Diesel Engine 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 

Table of Contents 

Page 

  1.Safety Guidelines 
  2.Specifications   
  3.Use 
  4.Parts 
  5.Equipment 

5-1. Eco Welding 
5-2. Display 
5-3. Monitor Lamp 
5-4. Remote Control 
5-5. Earth Leakage Relay

   

and 

Grounding 

5-6. Auto Idle Feature 
5-7. Emergency Stop Switch 

6.Initialization and Pre- operation check 

6-1.Checking Engine Oil 
6-2.Checking Coolant/Water 
6-3.Checking Fuel 
6-4.Checking Fuel, Engine Oil 

 

and Water Leakage 

6-5.Checking Battery 

  7.Operation 

7-1.Starting 
7-2.Stopping 
7-3.Emergency Stop 

  8.Welding Operation 

8-1.Selection-Welding Cable 
8-2.Polarity 
8-3.Connection-Welding Cable 
8-4.Duty Cycle 
8-5.Welding 

  9.Generator Operation 

9-1.Output Range 
9-2.Output Limitation 
9-3.Operation 

10.Simultaneous Use of Welding and 

Generating 

11.Checking and Maintenance 
12.Long-term Storage 
13.Troubleshooting 
14.Engine Wiring Diagram 
15.Generator Wiring Diagram 








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SOUND PROOF   

DIESEL ENGINE 

GENERATOR/WELDER 

CAUTION: Do not operate the Welder-Generator, or any other appliance, before you 

have read and understood the instructions for use.

 

DGW300MS/UK 

X750803-4302 

Summary of Contents for DGW300MS/UK

Page 1: ...rting 7 2 Stopping 7 3 Emergency Stop 8 Welding Operation 8 1 Selection Welding Cable 8 2 Polarity 8 3 Connection Welding Cable 8 4 Duty Cycle 8 5 Welding 9 Generator Operation 9 1 Output Range 9 2 Ou...

Page 2: ......

Page 3: ...ion Other types of caution Even some of the items noted in Caution may lead to serious injuries Please read all items and follow all the safety guidelines The following statement refers to the noise l...

Page 4: ...ine key The person performing the maintenance must always keep the key This machine is rated to IP23 Danger Burns Do not open the radiator cap while operating this equipment or immediately after stopp...

Page 5: ...s Do not touch the engine and muffler during operation and immediately after stopping the equipment for the temperature could reach extremely high When checking engine oil or changing oil always stop...

Page 6: ...in the following figure When ordering labels use the following part numbers Suffocation from exhaust fumes No X505 006400 Positioning handle No X505 006430 Electric shock No X505 004930 Fire No X505 0...

Page 7: ...0 6 L included Engine Starting Method Starter Motor Battery 46B24L Japan Industrial Standard Fuel Tank Capacity L 37 Length mm 1410 Width mm 566 Dimen sion Height mm 760 Dry Weight kg 348 Generating S...

Page 8: ...ADJUSTMENT DIAL 1 PHASE ELCB 3 PHASE ELCB BREAKER 1 PHASE BREAKER EMERGENCY STOP SWITCH UNDER PLATE BATTERY FUSE 10A 50A SIDE DOOR AIR CLEANER OIL GAUGE COOLANT SUB TANK OIL PLUG OIL INLET OIL DRAIN P...

Page 9: ...7 OIL FILTER FUEL INLET TOP MOUNTING LIFTING EYE EXHAUST TOP PLATE POSITIONING HANDLE NOT TO BE USED FOR LIFTING POSITIONING HANDLE NOT TO BE USED FOR LIFTING FIXED SIDE PANEL REMOVED...

Page 10: ...P BATTERY CHARGING and OIL PRESSURE Under normal conditions when the starter key is turned from STOP to RUN the BATTERY CHARGING and OIL PRESSURE monitor lamps will be illuminated When the engine star...

Page 11: ...Danger Injuries Close and lock all equipment doors when operating this equipment to avoid injuries by unintentionally touching cooling fan and fan belt Caution Burns Do not touch the engine and exhau...

Page 12: ...always repair the fault before re using the machine The equipment is provided with an earth leakage relay ELR with in the Main Circuit Breaker MCB to detect any earth leakage due to problems such as i...

Page 13: ...3 Phase earth leakage relay has been activated the leakage indication button will protrude and the lever is between ON and OFF position If the 1 Phase earth leakage relay has activated The ELCB White...

Page 14: ...fore performing any inspection 6 1 Checking Engine Oil When checking for engine oil be sure to keep the equipment leveled and insert the oil gauge firmly Prior to starting the equipment make sure to f...

Page 15: ...ank to the FULL level Install the cap back 2 Filling the Radiator Open the top plate Remove the radiator cap Fill the radiator up to the top Install the cap back and tighten Close the top plate Cautio...

Page 16: ...full Always use the fuel strainer Fill the fuel tank slightly less than the FULL 6 4 Checking Fuel Engine Oil and Water Leakage Caution Fire Do not use this equipment if a leakage is found Repair the...

Page 17: ...he positive post in the new battery first Caution Use the following battery 46B24L 7 Operation Danger Suffocation from exhaust fumes Exhaust fumes from the engine contains many elements harmful to hum...

Page 18: ...g due to fuel shortage This equipment has a self bleed system Therefore even though the engine stops due to running out of fuel you can restart the engine easily using the following steps Turn the Sta...

Page 19: ...e Emergency Stop Switch to arrow mark clockwise to release the feature 8 Welding Operation 8 1 Selection Welding Cable Ensure adequate lighting is available If ambient light is insufficient use additi...

Page 20: ...connect the cables tightly to welding output terminal Otherwise welding output terminals may burn due to the heat caused by poor connections Do not use a cable without the DINZE connectors Personal i...

Page 21: ...Keep any inflammable items and combustible materials away from welding area Caution Burns Be sure to wear leather gloves apron shoe covers eye protection glasses mask safety shoes safety cap and long...

Page 22: ...only Capacity kW 1 Phase 110 V 3 Phase 415 V Loads Receptacle side A Receptacle side B Receptacle 2 set use Receptacle Electric Bulb Heater etc 3 3 1 6 3 3 Electric Tools etc Series Motor 1 5 0 7 1 5...

Page 23: ...prior to operation Do not connect the equipment to any power supply network Extra precautions must be taken whenever performing more hazardous welding operations such as Environments with increased r...

Page 24: ...hen the circuit breaker has activated When the electric load exceeds the rated output overload the circuit breaker activates to trip off in order to shut down the circuit Check the circuit breakers 1...

Page 25: ...far away from fire When checking engine always stop the engine and keep away from fire Wait until the engine cools down before performing any inspection Do not open the radiator cap while operating t...

Page 26: ...very 100 hrs Every 200 hrs Every 400 hrs Every 1000 hrs Every 2000 hrs 1 Check and Supply Fuel 2 Check and Supply Engine Oil 3 Engine Oil Change 1st 2nd or after 4 Oil Filter Change 1st 2nd or after 5...

Page 27: ...il Change Remove the oil plug Loosen the oil drain plug and allow the oil to drain fully Reinstall the oil drain plug Checking the oil level by the oil level gauge add oil into the oil filler to fill...

Page 28: ...er or authorized distributor Oil Filter Part No 15241 32090 Kubota 3 Clean Change Air Filter Element Clean 1st 50 hours and Every 100 hours afterwards Replace Every 400 hours Disconnect the Air Cleane...

Page 29: ...to CLOSE Element Part No 16271 43561 Kubota 5 Drain Water from Fuel Tank Drain Water Every 200 hours Unscrew the fuel drain plug Reinstall the drain plug after draining water completely Caution Change...

Page 30: ...he maintenance must always keep the key Caution Fire Burns When checking engine always stop the engine and keep far away from fire Temperatures around the muffler and exhaust can get extremely high Wa...

Page 31: ...ase the Emergency Stop Switch Excessive Black smoke exhaust from muffler 1 Overloaded use 1 Operate the machine within the rated output Engine does not stop 1 Stop Solenoid malfunction 1 Turn the fuel...

Page 32: ...30 14 Engine Wiring Diagram 30...

Page 33: ...31 15 Generator Wiring Diagram...

Page 34: ...32 2010...

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