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Version 1.0.4 dated 2014-09-19

Page 5

Original operating instructions

1

Safety

1.1

Representation Conventions



gives additional advices



calls on you to act



enumerations

This part of the operating instructions



explains the meaning and use of the warning notices included in these operating instructions,

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defines the intended use of the grinding machine for burins,

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points out the dangers that might arise for you or others if these instructions are not observed,

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informs you about how to avoid dangers.

In addition to these operation instructions, please observe

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the applicable laws and regulations,

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the legal regulations for accident prevention.

When installing, operating, maintaining and repairing the grinding machine for burins it is nec-
essary to observe the European standards

The still applicable country-specific regulations need to be applied for the not yet for the corre-
sponding national country law implemented German standards.

If required it is necessary to take the corresponding measures to comply with the country-spe-
cific regulations before commissioning the grinding machine for burins.

Please keep this documentation always close to the grinding machine for burins.

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Summary of Contents for 101-1008

Page 1: ...Operating manual Version 17 10 12 Grinding machine for Endmills and Drill bits 101 1008 ...

Page 2: ...ing operation 12 1 12 Accident report 13 1 13 Electrical system 13 2 Technical data 2 1 Electrical connection 14 2 2 Speed 14 2 3 Adjustable angle 14 2 4 Travels 14 2 5 Grinding wheels 14 2 6 Grinding devices 14 2 7 Collet seat 14 2 8 Dimensions 14 2 9 Environmental conditions 14 2 10 Emissions 15 2 11 Dimensions cup wheel 16 3 Assembly 3 1 Scope of delivery 17 3 2 Storage 18 3 3 Installation and ...

Page 3: ...part list 34 6 2 Accessories 36 6 2 1 Spare part list accessories 37 6 4 Schaltplan Wiring diagram 230V 39 7 Annex 7 1 Copyright 40 7 2 Terminology Glossary 40 7 3 Change information manual 40 7 4 Product follow up 40 7 5 Liability claims for defects warranty 41 7 6 Advice for disposal Options of re use 41 7 6 1 Decommissioning 42 7 6 2 Disposal of the packaging of the new machine 42 7 6 3 Disposa...

Page 4: ...ludes all necessary information for its eco nomic operation as well as its long service life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly deviate from the current state of construction of your machine Being the manufacturer we ar...

Page 5: ...id dangers In addition to these operation instructions please observe the applicable laws and regulations the legal regulations for accident prevention When installing operating maintaining and repairing the grinding machine for burins it is nec essary to observe the European standards The still applicable country specific regulations need to be applied for the not yet for the corre sponding natio...

Page 6: ... severe injury of death to the staff WARNING A danger that might cause severe injury to the staff or can lead to death CAUTION Danger of unsafe procedure that might cause injury to the staff or property damages ATTENTION Situation that could cause damage to the machine and products and other types of damage No risk of injury to the staff INFORMATION Application tips and other important or useful i...

Page 7: ...If the grinding machine for burins is used in any way other than described above modified with schinen Germany GmbH or used in any other way then the grinding machine for burins is being used improperly We do not take any liability for damages caused by improper use We expressly point out that the guarantee or CE conformity will expire due to any constructive Maschinen Germany GmbH It is also part...

Page 8: ... affected Always disconnect the mains plug from the socket before performing any cleaning or mainte nance works 1 5 Qualification of personnel 1 5 1 Target group This manual is addressed to the operating companies the operators the staff for maintenance works Therefore the warning notes refer to both operation and maintenance staff of the grinding machine for burins Determine clearly and explicitl...

Page 9: ...n the personnel instruct the personnel in regular intervals at least once a year on all safety standards that apply to the machine the operation accredited technical guidelines check personnel s state of knowledge document the trainings instructions require personnel to confirm participation in training instructions by means of a signature check whether the personnel is working safety and risk con...

Page 10: ...ot functioning for any reason It is your responsibility If a safety device has been activated the grinding machine for burins must only be used if you have removed the cause of the failure have verified that there is no danger resulting for the staff or objects WARNING If you bypass remove or deactivate a safety device in any other way you are endangering yourself and other staff working with the ...

Page 11: ...neral check Equipment Check OK Protective covers Mounted firmly bolted and not damaged Signs Markings Installed and legible Date Checked by signature Functional test Equipment Check OK Emergency stop push button After pressing the EMERGENCY STOP impact switch or the pressure switch OFF the grinding machine for burins stop ON OFF switch The grinding machine for burins must only be restarted after h...

Page 12: ...ne for burins 1 11 Safety during operation We specially point out the specific dangers when working with and on the grinding machine for burins and tools WARNING Before switching on the grinding machine for burins make sure that there are no dangers generated for persons no objects are damaged WARNING Fire and explosion due to sparks Do not operate the grinding machine for burins and tools nearby ...

Page 13: ...NFORMATION We highlight specific dangers when performing works on the grinding machine for burins and tools in the description of that work 1 13 Electrical system Schaltplan Wiring diagram 400V on page 38 Schaltplan Wiring diagram 230V on page 39 Have the machine and or the electrical equipment checked regularly at least every six months Immediately eliminate all defects such as loose connections ...

Page 14: ... o i t i s o p g n i t t e S 180 2 4 Travels m m 0 4 1 r e d l o h l o o t l e v a r T m m 8 1 r e d l o h l o o t e g n a r t n e m t s u j d a e n i F m m 6 s i x a h t g n e l e g n a r t n e m t s u j d a e n i F m m 1 0 0 d e e f n i e l a c s n o i s i v i D 2 5 Grinding wheels Corundum cup wheel Corundum cup wheel 4x2x1 1 4x5 8x1 1 4 4 Diamond cup wheel 4x2x1 1 4 2 6 Grinding devices Single...

Page 15: ...ily a safe working level Though there is a dependency between the degree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not The following factors influence the actual degree of the noise exposure of the operator Characteristics of the working area e g size or damping behaviour Other noi...

Page 16: ...2 5205 13 32 202 5238 11 16 202 5226 31 32 202 5259 9 64 202 5206 27 64 202 5239 45 64 202 5227 63 64 202 5260 5 32 202 5207 7 16 202 5240 23 32 202 5228 1 202 5261 11 64 202 5208 29 64 202 5241 47 64 202 5229 3 16 202 5209 15 32 202 5242 3 4 202 5230 13 64 202 5210 31 64 202 5243 49 64 202 5231 7 32 202 5211 1 2 202 5244 25 32 202 5232 15 64 202 5212 33 64 202 5245 51 64 202 5233 1 4 202 5213 17 ...

Page 17: ... The machine 101 1008 110V is supplied with machine illumination Img 3 1 Accessories Figure No Quan tity Description 1 5 Collets type 385E D 28 L 89 20 DIN 6341 Size 1 8 1 4 3 8 1 2 5 8 2 3 Corundum cup wheel Ø4 x 2 x Ø1 1 4 Ø4x5 8xØ1 1 4 Diamond cup wheel Ø4 x 2 x Ø1 1 4 mounted on the machine when delivered 3 1 Spare round belt 4 1 Socket to mount the cup wheels 5 1 Device to regrind turning too...

Page 18: ...tion on the transport case more than three months or are stored under different environmental conditions than those given here Information on page 5 10 1 Crank to clamp the tool collet chuck 11 2 Hook wrench size 38 42 to reclamp the collet chuck seat 12 1 Handwheel shaft shoulder Fragile goods Goods require careful handling Protect against moisture and humid environment Environmental conditions o...

Page 19: ...f persons Provide sufficient space for the staff preparing and operating the machine and transporting the material Also consider that the machine is accessible for setting and maintenance works Provide for sufficient illumination Minimum value at the working place 300 lux If the illuminance is too little make sure to provide additional illumination INFORMATION The mains plug of the grinding machin...

Page 20: ...TTENTION Before commissioning the machine check all screws fixtures and the clamping lever and tighten up the screws if necessary CAUTION The cup wheel might get damaged during transportation Let the grinding machine for burins and tools run in for about 15 minutes before you start grinding Personal protective equipment for special works on page 12 12 Clamping ring Clamping piece ...

Page 21: ...e grinding machine for burins only under the following conditions m The grinding machine for burins is in proper working order m The grinding machine for burins is used as intended m Follow the operating instructions m All safety devices are installed and activated All failures should be eliminated immediately Stop the grinding machine for burins immediately in the event of any failure in operatio...

Page 22: ...Version 1 0 4 dated 2014 09 19 Page 22 Original operating instructions Bayonet locking Scale turning angle Crank to clamp the collet chuck Shaft tool carrier Scale relief angle ...

Page 23: ...machine on and off Handwheel 17 for axial adjustment of the shaft for the tool holder 16 Handwheel 12 to set the stop of the shaft by means of the tool holder 16 Use the clamping lever 18 in order to clamp the shaft of the tool carrier 16 Handwheel 12 for fine setting of the cup wheel 2 by means of the clamping screw 21 Dressing diamond 24 to dress the cup wheel 2 Img 4 2 Grinding machine for buri...

Page 24: ...scale disc 34 can be freely moved when the bayonet locking 36 is cammed in It is possible to adjust the upper part of the support by means of the screw 37 Read the values from the scale 38 and from the vernier 39 for exact setting If both values of the scale 38 with 39 are set to 0 the grinding machine for burins is in the basic setting In order to turn the slewing arm 40 at an angle of up to 90 i...

Page 25: ...d release the lever 18 in order to be able to move the shaft 16 The stop of the shaft 16 is set for the tool carrier by means of the handwheel 12 If the hand wheel 12 is turned in the possible rotation movement of the shaft to the stop is being reduced Clamp the clamping lever 44 in order to control the rotation movement 30 31 44 16 18 12 12 ...

Page 26: ...8 and the vernier 39 Both values must be set to 0 Release the clamping lever 42 and then tilt the slewing arm 40 at an angle of 0 degree Then release the clamping lever 18 in order to be able to move the shaft Set the slewing arm 40 to the desired angle by releasing the lever 44 Turn the handwheel 12 in order to set the stop 37 38 39 40 42 44 18 12 ...

Page 27: ...t On the grinding device for the drill bit it is not necessary to disassemble the already existing grinding device for the single edge milling cutter burin Pull the stop 48 out of the bushing and introduce 49 50 is fixed in the collect chuck 30 Img 4 4 Device single edge milling cutter Img 4 5 Device twist drill 44 45 46 48 30 50 49 ...

Page 28: ...le the grinding device for single edge milling cutters To remove the mounted grinding device for single edge milling cutters burin Release the clamping lever 45 and the knurled screw 46 Pull the grinding device over the dovetail guide Make sure that the V ledge does not fall down If required reset the V ledge for the devices Img 4 6 Device single edge milling cutter Img 4 7 Device HSS turning tool...

Page 29: ...mble the grinding device for single edge milling cutters To remove the mounted grinding device for single edge milling cutters burin Release the clamping lever 45 and the knurled screw 46 Pull the grinding device over the dovetail guide Make sure that the V ledge does not fall down If required reset the V ledge for the devices Img 4 8 Device single edge milling cutter Img 4 9 Device end mill 44 45...

Page 30: ... must also be in good order and condition 5 1 Safety WARNING The consequences of incorrect maintenance and repair work may include Heaviest injuries of the persons working on the grinding machine for burins and tools Damages to the grinding machine for burins Only qualified staff should carry out maintenance and repair work on the grinding machine for burins and tools 5 1 1 Preparation WARNING Onl...

Page 31: ...lideways fasten the adjustment screws accordingly Lubricate the lubricating nipples in regular intervals 5 2 1 Exchange of the abrasive wheel WARNING Check if the cup wheels are damaged or have cracks before mounting them If a new cup wheel is damaged or shows cracks it must not be mounted in any way 5 3 Repair repairs or send us the grinding machine for burins and tools If the repairs are carried...

Page 32: ...Version 1 0 4 dated 2014 09 19 Page 32 Original operating instructions ...

Page 33: ...Version 1 0 4 19 September 2014 33 Originalbetriebsanleitung 6 Ersatzteile Spare parts 6 1Ersatzteilzeichnung Drawing spare parts 101 1008 Abb 6 1 Ersatzteilzeichnung Drawing spare parts 101 1008 ...

Page 34: ... 1 0 0 1 3 0 1 p m a l D E L V 2 1 e p m a L D E L V 2 1 9 2 0 3 5 2 1 0 0 1 3 0 0 3 1 2 1 0 0 1 3 0 1 e g n a l f r o t o M h c s n a l f r o t o M 0 3 1 3 5 2 1 0 0 1 3 0 1 3 1 2 1 0 0 1 3 0 6 1 X 5 M 7 w e r c S e b u a r h c S 1 3 2 3 5 2 1 0 0 1 3 0 2 3 1 2 1 0 0 1 3 0 1 l e e h w g n i v i r d e t a n i d r o b u S e b i e h c s n e m e i R 2 3 3 3 5 2 1 0 0 1 3 0 3 3 1 2 1 0 0 1 3 0 1 t e k...

Page 35: ...2 x Ø1 1 4 Corundum cup wheel Ø4 x 2 x Ø1 1 4 Ø4 x 5 8x Ø1 1 4 Ø4 x 5 8 x Ø1 1 4 3100128 2 1 Diamant Topfschleifscheibe 4 x 2 x Ø1 1 4 Corundum cup wheel Ø4 x 2 x Ø1 1 4 3100129 3 0 0 5 2 1 0 0 1 3 0 t l e b d n u o r e r a p S n e m e i r d n u R z t a s r E 3 4 Steckschlüssel zur Montage der Topfschleifscheiben Socket to mount the cup wheels 0310 0125004 Pos Bezeichnung Designation Menge Qty Grö...

Page 36: ...Version 1 0 4 19 September 2014 g n u t i e l n a s b e i r t e b l a n i g i r O 6 3 6 2 Accessories 101 1008 Abb 6 2 Zubehör Accessories 101 1008 A C B ...

Page 37: ... 2 1 2 1 0 0 1 3 0 6 1 X 6 M 4 w e r c S e b u a r h c S 0 1 1 1 2 5 2 1 0 0 1 3 0 1 1 2 1 2 1 0 0 1 3 0 0 1 X 6 M 4 w e r c S e b u a r h c S 1 1 2 1 2 5 2 1 0 0 1 3 0 2 1 2 1 2 1 0 0 1 3 0 1 k c u h c r e d n i r g e f i n K e g n a z n n a p S 2 1 3 1 2 5 2 1 0 0 1 3 0 3 1 2 1 2 1 0 0 1 3 0 1 p u c l i O l e p p i n l Ö 3 1 4 1 2 5 2 1 0 0 1 3 0 4 1 2 1 2 1 0 0 1 3 0 0 2 X 5 M 1 w e r c S e b u...

Page 38: ......

Page 39: ...Version 1 0 4 19 September 2014 39 Originalbetriebsanleitung 6 4 Schaltplan Wiring diagram 230V 101 1008 ...

Page 40: ...ing machine for burins and tools which could be important to other users m Recurring failures Term Explanation Protective hood Cover of the grinding disc and of the drive shaft Protective cover Protective hood Spark protection Cover to protect against sparks when grinding Point angle Angle of the complete tip of the drill bit Clearance angle Relief grinding on the drill bit Relief angle Clearance ...

Page 41: ...tions or if the operating manual is disregarded Inattentive or incorrect handling and use of improper equipment Non authorised modifications and repairs Insufficient installation and safeguarding of the machine Disregarding the installation requirements and conditions of use Atmospheric discharges overvoltage and lightning strokes as well as chemical influ ences The following items are as well not...

Page 42: ...e 7 6 3 Disposal of the used machine INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in the intended and admitted way Please note that electrical devices include a number of reusable materials as well as compo nents which are harmful to the environment Please help that these components are disposed of...

Page 43: ...ehold waist but that it needs to be delivered to a central collection point for recycling Your contribution to the correct disposal of this product will protect the environment and the health of your fellow men The environment and the health are endangered by incorrect disposal Recycling of material will help to reduce the consumption of raw materials Your Dis trict Office the municipal waste coll...

Page 44: ...th all provisions of the Directives Electrical equipment 2006 95 EC and electromagnetic comp The following harmonized standards were applied DIN EN 12100 1 2003 A1 2009 Safety of machinery electrical equipment of machines Part 1 basic terminol ogy methodology DIN EN 12100 2 2003 A1 2009 Safety of machinery electrical equipment of machines Part 2 technical princi ples and specifications DIN EN 6020...

Page 45: ...ions of the Directives Electrical equipment 2006 95 EC and electromagnetic compatibility 2004 108 EC The following harmonized standards were applied DIN EN 12100 1 2003 A1 2009 Safety of machinery electrical equipment of machines Part 1 basic terminol ogy methodology DIN EN 12100 2 2003 A1 2009 Safety of machinery electrical equipment of machines Part 2 technical princi ples and specifications DIN...

Page 46: ...ection 30 Intended use 7 M Maintenance 30 Max grinding speed 14 O Obligations of the operating company 9 of the operator 9 Operator positions 9 Optional accessories 31 P Pictograms 7 Q Qualification of the staff Safety 8 R Repair 30 S Safety devices 10 during operation 12 Safety instructions 6 Scope of delivery 17 Speed 14 T Technical data Dimensions 14 Electrical connection 14 Emissions 15 Enviro...

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