Sharp MX-FN10 Service Manual Download Page 1

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SERVICE MANUAL

Parts marked with "

" are important for maintaining the safety of the set. Be sure to replace these parts with

specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION

This document has been published to be used
for after sales service only.
The contents are subject to change without notice.

[1] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[2] SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

[3] UNPACKING AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . 3-1

* For how to unpacking and installation, refer to the installation manual.

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . . 4-1

[5] OPERATIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

[6] DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

[7] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

[8] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

[9] SELF DIAG MESSAGE AND TROUBLE CODE. . . . . . . . . . . . . . . 9-1

[10] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

TopPage

CODE: 00ZMXFN10/S1E

DIGITAL FULL COLOR

MULTIFUNCTIONAL SYSTEM OPTION
SADDLE STITCH FINISHER
PUNCH MODULE
PAPER PASS UNIT

MX-FN10

MX-PNX5 A/B/C/D

MX-RBX3

MODEL

CONTENTS

Summary of Contents for MX-FN10

Page 1: ... 1 PRODUCT OUTLINE 1 1 2 SPECIFICATIONS 2 1 3 UNPACKING AND INSTALLATION 3 1 For how to unpacking and installation refer to the installation manual 4 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 1 5 OPERATIONAL DESCRIPTION 5 1 6 DISASSEMBLY AND ASSEMBLY 6 1 7 MAINTENANCE 7 1 8 ADJUSTMENTS 8 1 9 SELF DIAG MESSAGE AND TROUBLE CODE 9 1 10 ELECTRICAL SECTION 10 1 TopPage CODE 00ZMXFN10 S1E DIGITAL FULL CO...

Page 2: ...Punch process 5 6 6 DISASSEMBLY AND ASSEMBLY 1 Saddle finisher 6 1 2 Paper Transport Section MX RBX3 6 7 3 Punch section 6 11 7 MAINTENANCE 1 Maintenance System Table 7 1 8 ADJUSTMENTS 1 Finisher saddle unit and Punch unit 8 1 2 Punch unit option 8 2 9 SELF DIAG MESSAGE AND TROUBLE CODE 1 Interface transport unit 9 1 2 Punch unit 9 1 3 Transport section except for the saddle 9 2 4 Process tray 9 2...

Page 3: ...ble models MX 2600N 3100N 2600G 3100G Paper exit system Document feeder system Printer expansion Memory Authentication Security Application Solution Image send expansion Paper feed system DIGITAL FULL COLOR MULTIFUNCTIONAL SYSTEM MX 2600N 3100N MX 2600G 3100G MX SCX1 FINISHER MX FNX9 LARGE CAPACITY TRAY MX LCX1 STAND 2 x 500 SHEET PAPER DRAWER MX DEX7 PUNCH MODULE STAPLE CARTRIDGE MX SCX1 STAPLE C...

Page 4: ...g m2 16 to 28 lbs or equivalent 500 sheets Large size Plain paper 60 to 80g m2 16 to 21 lbs or equivalent Staple sort 50 sets Max 50 sets for small size one position stapling at the rear Max 1 000 sheets Small size 500 sheets Large size Less than 1 000 sheets and less than 30 sets depending on the use environment and paper curl Large size A3W A3 B4 8K 12 x 18 11 x 17 8 5 x 14 8 5 x 13 5 8 5 x 13 4...

Page 5: ... 13 8 5 x 11 8 5 x 11 R 8K 16K 16KR 3 holes 1 MX PNX5B 3 holes A3 A4 11 x 17 8 5 x 11 2 holes 8 5 x 14 8 5 x 13 5 8 5 x 13 4 8 5 x 13 8 5 x 11 R 7 25 x 10 5 R 4 holes MX PNX5C A3 A4 4 holes wide MX PNX5D A3 B4 A4 A4R B5 B5R 11 x 17 8 5 x 14 8 5 x 13 5 8 5 x 13 4 8 5 x 13 8 5 x 11 8 5 x 11 R Power source Supplied from the finisher External dimensions W x D x H 120 2 x 600 4 x 244 2 mm 4 23 32 x 23 ...

Page 6: ...8 5 x 11 8 5 x 11 R 5 5 x 8 5 R 7 25 x 10 5 R External dimensions W x D x H 555 x 535 x 165 mm 21 27 32 x 21 1 16 x 6 1 2 inch Weight Approx 7kg 15 4 lbs Power source Supplied by saddle finisher Power consumption Included with saddle finisher power consumption Interface Mechanical Fixed to the main unit with screws Electrical Cable connection from the finisher Control Controlled by the communicati...

Page 7: ... tray 13 Saddle No 2 transport roller 2 Alignment plate 14 Paper rear edge holder 3 Paper exit roller 15 Saddle staple unit 4 Process roller 16 Saddle paper exit roller 5 Flapper 17 Folding roller 6 Inlet port transport roller 18 Saddle alignment plate 7 Punch section 19 Saddle No 3 transport roller 8 Paper holding lever 20 Paper pushing plate 9 Scrabble belt 21 Saddle section 10 Saddle No 1 trans...

Page 8: ...BX3 No Name No Name 1 Cam 3 Punch 2 Dice 4 Dust box No Name No Name 1 Paper exit roller 6 Paper exit front roller 2 Paper exit front roller 7 Inlet port rear roller 3 Inlet port rear roller shaft 8 Inlet port roller 4 Inlet port roller 9 Reverse flapper 5 Paper exit roller 10 Upper guide flapper 1 2 3 4 1 5 2 6 4 8 9 10 3 7 ...

Page 9: ...RHS Finisher Delivery Roller Homeposition Sensor Photointerrupter Detection of the upper standby position of up down movement of the bundle exit roller When the roller is at the upper standby position TP12 becomes LO level 9 FJOGHPS FPAPHS_F Finisher Paper Alignment Plate Homeposition Sensor Front Photointerrupter Detection of the front side alignment guide home position When at home position TP9 ...

Page 10: ...e stapler clinchable position When at the clinchable position TP7 becomes HI level 27 GRPOUTS FPDD Finisher Paper Delivery Detector Photointerrupter Detection of the gripper arm exit complete position When at the gripper exit complete position TP7 becomes HI level 28 FDOORS FCD1 Finisher Cover Detector 1 Photointerrupter Detection of the front door cover open close When the front cover is closed T...

Page 11: ...BNDJOGMOT FSPAM Finisher Saddle Paper Alignment Motor Drives the saddle alignment guide 9 RENDMOT FSPM Finisher Saddle Positioning Motor Drives the saddle folding position guide 10 BNDR3MOT FSPTM Finisher Saddle Paper Transport Motor Drives No 3 paper transport roller 11 SLDMOT FSSM Finisher Stapler Shift Motor Shifts the stapler unit in the FR direction 12 BNDBRDMOT FSDM Finisher Saddle Motor Dri...

Page 12: ... Detects the lower limit position on the 3 hole side in the 2 3 hole punch When at the lower limit position TP48 on the control PWB of the finisher becomes HI level 3 PNCHCLK FPMRS Finisher Punch Motor Rotation Sensor Photointerrupter Controls the punch position and detects the motor lock When at home position TP49 on the control PWB of the finisher becomes HI level 4 SLDHP FPHPS Finisher Puncher ...

Page 13: ... Detects the paper edge on the rear side of the machine in the width direction of EXE B4 and B5 size When there is paper TP55 on the control PWB of the finisher becomes LOW level 4 5 SIZE_A3 FPES4 Finisher Punch Paper Edge Sensor 4 Transmission type photo sensor Detects the paper edge on the rear side of the machine in the width direction of A3 A3 wide and A4 size When there is paper TP55 on the c...

Page 14: ... When the paper rear edge goes out of the paper exit roller the speed of the transport motor 2 is changed to the paper exit speed of the main unit 2 Non staple mode 1 The transport motor and the transport motor 2 are driven at the paper exit speed of the main unit and paper is discharged from the main unit 2 The inlet port sensor turns on and the paper rear edge reaches the specified position Then...

Page 15: ... 2 is changed to the inside the main unit speed 3 The inlet port sensor turns OFF and the paper rear edge reaches the specified position Then the speed of the transport motor is changed to the paper exit speed of the main unit 4 When the paper rear edge reaches the reverse position for storing to the process tray the transport motor 2 is temporarily stopped Then the transport motor 2 reverses to s...

Page 16: ...paper in the process tray 5 When paper is stored in the process tray the alignment plate reciprocates to align paper 6 Reception of paper in the process tray is repeated until the specified number of sheet for a bundle is stacked 1 5 7 When all the sheets of a bundle are discharged to the process tray stapling at the first position is performed After completion of the first stapling the staple unt...

Page 17: ...arged to the process tray stapling is performed 8 After stapling the paper bundle is discharged to the stack tray by the gripper 6 Saddle motor 1 The transport motor and the transport motor 2 are driven at the paper exit speed of the main unit and paper is discharged from the main unit 2 The inlet port sensor turns on and the paper reaches the specified position Then the speed of the transport mot...

Page 18: ... Reception of paper in the saddle process tray is repeated until the specified number of sheet for a bundle is stacked 1 5 7 When all the sheets of a bundle are discharged to the saddle process tray stapling is performed 8 After completion of stapling the paper stopper is lowered to shift the paper bundle to the paper folding position ...

Page 19: ... 2 After starting horizontal registration when the horizontal regis tration sensor detects the side edge it is shifted by the speci fied distance to stop the punch horizontal registration motor 3 When the paper rear edge passes the paper rear edge detec tion sensor the transport motor and the transport motor 2 are stopped to stop paper 4 When paper is stopped the punch motor is booted to punch at ...

Page 20: ...he connector of the saddle finisher 2 Open the front door and release the lock Remove the saddle finisher from the main unit 1 Saddle finisher A External outfit control items 1 Load tray 1 Remove the load tray 2 Saddle paper holding lever 1 Remove the movable lever 2 Remove the fixing lever 3 Saddle tray 1 Remove the saddle tray ...

Page 21: ...inet upper 6 Rear cabinet lower 1 Remove the front lower cover See 4 2 Remove the rear cabinet upper See 5 3 Remove the foot cover 4 Remove the rear cabinet lower 7 Upper door 1 Remove the front cabinet See 4 2 Remove the rear cabinet upper See 5 3 Remove the upper door 8 Right cabinet 1 Remove the front cabinet See 4 2 Remove the rear cabinet See 5 3 Remove the right cabinet ...

Page 22: ...d tray is on the top position lower the load tray by manually turning the load tray lift motor rotation shaft counterclockwise so that the sensor flag attached to the supporting plate rear does not make contact with the load tray upper limit sensor 7 Open the center binding staple replacement door and release the center binding staple lock 8 Disconnect two connectors on the left side of the side g...

Page 23: ...nter binding harness guide and the upper and lower stapler connection parts 3 Remove the center binding stapler earth wire fixing screw 4 Remove the center binding stapler unit fixing screw 5 posi tions 5 Pull out the center binding stapler unit 2 Center binding stapler removal 1 Remove the unit frame 2 Slide the stapler to the front and remove the connector and the earth wire fixing screw ...

Page 24: ...o the front 2 Remove the latch for connection of the main unit 3 Remove two stapler fixing screws from the hole in circle in the figure below At that time shift the stapler and fit the screw with the hole position 4 Remove the stapler 4 Saddle pushing plate motor gear box removal 1 Remove the grip the E ring and the bearing which are fixing each gear shaft ...

Page 25: ...Remove the screw and remove the transport motor assembly 6 Load tray lift motor gear box 1 Remove the rear cabinet upper See A 5 2 Remove the saddle finisher control PWB fixing part See C 2 3 Remove the gear box C PWB section 1 Saddle finisher control PWB 1 Remove the rear cabinet upper See A 5 2 Remove the PWB fixing screw and disconnect each connec tor release the PWB holding pawl and remove the...

Page 26: ...and remove the screw 2 Free the lock to remove the paper pass unit 1 Paper transport unit entry sensor 1 Remove the paper pass unit 2 Remove the paper transport unit entry sensor 2 Paper transport unit exit sensor 1 Remove the paper pass unit 2 Remove the bracket and remove the paper transport unit exit sensor 3 Upper Guide Flapper 1 Remove the paper pass unit 2 Open the upper transport unit remov...

Page 27: ... the paper pass unit 2 Remove the bottom cover See 4 3 Disconnect the connector then remove the interface transport motor 6 Entry Reverse Pass Solenoid 1 Remove the paper pass unit 2 Remove the bottom cover See 4 3 Remove the front cover 4 Remove the solenoid unit 5 Remove each parts then remove the entry reverse pass sole noid Adjust so that the distance between the lower guide and the upper guid...

Page 28: ...up adjust the bracket for the magnet not to lift up 6 Remove each parts then remove the entry roller 8 Post Entry Roller 1 Remove the paper pass unit 2 Remove the bottom cover See 4 3 Remove the front cover See 6 4 Remove the upper guide unit See 7 5 Remove the bracket and remove the post entry roller unit 6 Remove each parts and remove the post entry roller 9 Pre Entry Roller 1 Remove the paper p...

Page 29: ...e each parts and remove the reverse flapper C Left Cabinet Unit 1 Interface Transport Unit Cover Detection Sensor 1 Remove the paper pass unit 2 Remove the reverse tray See B 1 3 Free the lock then remove the saddle stitch finisher 4 Remove the left cover 5 Disconnect the connector and the sensor bracket Remove the interface transport unit cover detection sensor 2 Paper Pass PWB 1 Remove the paper...

Page 30: ...cover Remove two screws 2 Remove the rear blinding cover Remove two screws 3 Remove the jam process knob the screw and the sensor holding part 4 Remove the shaft reception part front the bearing and the screw and remove the screw of the shaft reception part rear 5 Remove the shift 6 Remove the screw and the motor a a ...

Page 31: ...sensor cover 3 Pull out in the arrow direction 1 and remove in the arrow direction 2 4 Remove the screw which is fixing the dust sensor and turn the dust sensor in the arrow direction 5 Remove the screw which is fixing the sensor cover 6 Pull out the sensor cover 1 in the arrow direction 7 Pull out in the arrow direction 1 and remove the arrow direction 2 8 Remove the screw which is fixing the dus...

Page 32: ...ion as the cover 4 Light emitting registration sensor removal 1 Pull out the jam process knob in the arrow direction and remove the screw 2 Remove two screws 3 Remove the spring in the arrow direction 4 Remove the harness duct in the arrow direction 5 Separate the upper and the lower sections Pull up in the arrow direction 6 Remove the screw and remove the sensor cover in the arrow direction 7 Rem...

Page 33: ...ns 4 Belts 5 Knurled belt Replacement reference Replace at every 1000K of the finisher paper exit count value 6 Sensors 7 Discharge brush 8 Stapler unit Replacement reference Replace the unit at every 200K staple 9 Stapler unit for saddle Replacement reference Replace the unit at every 100K staple 10 Punch unit Replacement reference Replace the unit at every 1000K 11 Staple cartridge User replacem...

Page 34: ...n adjustment 35 65 50 Item Display Item Change Change direction A SADDLE POSITION Saddle binding 0 2mm Large value The binding position is lower than the center Small value The binding position is upper than the center B FOLDING POSITION Saddle folding position adjustment 0 2mm Large value The folding position is lower than the center Small value The folding position is upper than the center C FRO...

Page 35: ...to confirm that the punch unit power is turned OFF b Set the DIP switches 1 2 and 4 to ON then push and hold the push switch and supply the power c Set the DIP switches 1 and 4 to OFF In this case only the DIP switch 2 is set to ON d Push the push switch and check the number of flashing of the LED Since the first cycle includes the first lighting of the LED count the number of flashing in the seco...

Page 36: ...state and turn OFF the punch unit power 5 Punch dust detection system sensor adjustment procedures a Check to confirm that the punch unit power is turned OFF b Check to confirm that the dust box is normally set and that there is no punch dust in the dust box c Set the DIP switches 1 2 and 3 to ON then push and hold the push switch and supply the power d Set the DIP switch 4 to ON and DIP switches ...

Page 37: ...is no conduction replace the electric cable Case4 Cause Finisher control PWB trouble Check Remedy When each sensor is turned ON OFF though the sensor level is changed if the phenomenon is not canceled replace the finisher control PWB Phenomenon The punch unit is not recognized Case1 Cause Electric cable connector trouble Check Remedy Check conduction between connector terminals If there is no cond...

Page 38: ...e motor does not operate properly in the motor single operation mode replace the finisher control PWB If the trouble still remains replace the finisher control PWB Phenomenon The transport motor 2 does not operate properly Case1 Cause Transport motor 2 trouble Check Remedy Check conduction of the coil If there is no conduction replace it Case2 Cause Electric cable connector trouble Check Remedy Ch...

Page 39: ...eck conduction between connector terminals If there is no conduction replace the electric cable Phenomenon Poor alignment of paper on the process tray The alignment plate motor does not operate properly Case3 Cause Finisher control PWB trouble Check Remedy When the sensor is turned ON OFF if the phenomenon still remains though the sensor level is changed replace the finisher control PWB Phenomenon...

Page 40: ...ce the switch Phenomenon Paper surface detection is not performed properly The load tray is not proper Case2 Cause Empty sensor trouble Check Remedy Measure the voltage at TP10 on the finisher control PWB to confirm that it is 1V or less when it is ON and 3 3V 5 when it is OFF If the voltage is outside the range replace the switch Case3 Cause Electric cable connector trouble Check Remedy Check con...

Page 41: ... If there is no conduction replace the electric cable Case4 Cause Finisher control PWB trouble Check Remedy If the motor does not operate properly in the single operation mode replace the finisher control PWB If the trouble remains even tough the sensor operates properly in the sensor check replace the finisher control PWB Phenomenon The center binding staple motor does not operate properly Case1 ...

Page 42: ...le Check Remedy Measure the voltage at TP65 on the finisher control PWB to confirm that it is 1V or less when transmitting and 3 3V 5 when interrupted If the voltage is outside the range replace the sensor Case2 Cause Electric cable connector trouble Check Remedy Check conduction between connector terminals If there is no conduction replace the electric cable Phenomenon Folding operation is not pe...

Page 43: ...FSRHS BNDBRDCLKS FSMRS JOGPOSS FSSSW2 GRPOUTS FPDD JOINTS FCD CPU FEEDMOT1 FPTM1 FEEDMOT2 FPTM2 ROMOT FDRLM SLDMOT FSSM GRPMOT FGM FJOGMOT FPAM F RJOGMOT FPAM R BNDJOGMOT FSPAM RENDMOT FSPM BNDR3MOT FSPTM SIFTMOT FTLM BNDBRDMOT FSDM LVLSOL FPHS1 PPRSSOL FPHS2 BNDSTPRESW FSSCS FDOORSW FSSW1 STPLSAFESW FSSSW1 DC24V DC5V DC5V DC24V DC24V DC5V TxD RxD DTR DSR RESET EEPROM PBA CONT Sensor input circuit...

Page 44: ... circuit RIM RFM RFSL FJPID FJPDD DC5V DC24V DC24V DC5V Punch unit Saddle stitch finisher Sensor input circuit Driver circuit Commu nication circuit PNCHPOS FPPS PNCHHP FPCHPS PNCHCLK FPMRS SLDHP FPHPS CPU PNCH_MOT FPM SLDMOT FPSM DC24V DC5V DC24V DC5V TxD RxD DTR DSR RESET EEPROM PBA REGPTR FPTS FPES1 4 PBA REGLED FPTS FPES1 4 PBA DUSTPTR FPDFS PBA DUSTLED FPDFS PBA CONTROL ...

Page 45: ...osition Sensor FSSHPS Finisher Paper Alignment Plate Home Position Sensor Front FPAPHS_F Finisher Paper Alignment Tray Paper Detector FATPD Finisher Paper Delivery Detector FPDD Finisher Tray Lower Limit Detector FTLLD Finisher Tray Position Sensor FTPS Finisher Staple Safty Switch 1 FSSSW1 Finisher Safety Switch 1 FSSW1 Finisher Saddle Staple Cover Sensor FSSCS Harness color symbol Violet Violet ...

Page 46: ...r Home Position Sensor FGHPS Finisher Stapler Safety Switch 2 FSSSW2 Finisher Saddle Staple Home position Sensor FSSHS Finisher Staple Lead Sensor FSLS Finisher Saddle Staple Empty Sensor FSSES Finisher Staple Motor FSM Finisher Paper Alignment Motor F FPAM F Finisher Paper Alignment Motor R FPAM R Finisher Delivery Roller Lift Motor FDRLM Harness color symbol Violet Violet Blue Violet Blue Violet...

Page 47: ... Motor FGM Finisher Saddle Motor FSDM Finisher Saddle Paper Alignment Motor FSPAM Finisher Saddle Positioning Motor FSPM Finisher Saddle Paper Transport Motor FSPTM Finisher Paper Transport Motor 1 FPTM1 Violet Blue Violet Blue Violet Violet Blue Brown Harness color symbol Finisher Tray Lift Motor FTLM ...

Page 48: ...Roller Home Position Sensor FSRHS Finisher Saddle Paper Delivery Tray Paper Detector FSPOD Finisher Paper Pass Detector 3 FPPD3 Finisher Saddle Alignment Plate Home Position Sensor FSAPHS Finisher Saddle Paper Guide Home position Sensor FSPGHS Finisher Saddle Paper Delivery Tray Paper Detector FSTPD Finisher Saddle Motor Rotation Sensor FSMRS Harness color symbol Violet Violet Violet Violet Violet...

Page 49: ...olding Solenoid 2 FPHS2 Finisher Staple Empty Detector FSED Finisher Staple Home Position Sensor FSHS Finisher Saddle Staple Motor FSDSM Saddle Stitch Staple Unit Finisher Stapler Shift Motor FSSM Stapler Slide Sensor Saddle Harness color symbol Violet Violet Violet Violet Violet Blue Front door sensor ...

Page 50: ...N 10 8 B MX RBX3 RELAY FEED UNIT COVER SENSOR FJPDD RELAY FEED UNIT COVER SENSOR FJPDD RELAY FEED MOTOR FJPM RELAY FEED UNIT EXIT SENSOR FJPOD RELAY FEED UNIT ENTRANCE FJPID ENTRANCE REVERSE PASS SOLENOID FINRPS REKAT FAN FJFM ...

Page 51: ...PS Finisher Punch Motor Rotation Sensor FPMRS Finisher Punch Paper Edge Sensor LED PWB Finisher Punch Paper Edge Sensor PTR PWB Finisher Punch Dust Full Sensor LED PWB Finisher Punch Dust Full Sensor PTR PWB Finisher Puncher Home Position Sensor FPHPS Finisher Punch Shift Motor FPSM Finisher Punch Motor FPM Harness color symbol Cable tie ...

Page 52: ...Memo ...

Page 53: ...Memo ...

Page 54: ...free solder is about 220 C which is about 40 C higher than that of conventional lead solder and its soldering capacity is inferior to conventional one it is apt to keep the soldering iron in contact with the PWB for longer time This may cause land separation or may exceed the heat resistive temperature of components Use enough care to separate the soldering iron from the PWB when completion of sol...

Page 55: ...sfara vid felaktigt batteribyte Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren Kassera använt batteri enligt fabrikantens instruktion German Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden Entsorgung der gebrauchten Batterien nu...

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