Sharp IV-S51M Instruction Manual Download Page 4 | Manualshive

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Sefety - 2

(4) Maintenance

Warning

• The IV-S51M controller contains a lithium battery. Do not expose the IV-S51M
directly to flames as the battery may explode and seriously injure people nearby.

Prohibit

• Do not disassemble or modify the camera.
Fires, breakdowns or malfunctions may occur, if the camera is disassembled.

Caution

• Turn OFF the power source before connecting or disconnecting the IV-S51M.
If you don't, electric shocks, malfunctions or breakdown may occur.

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Summary of Contents for IV-S51M

Page 1: ...y selecting and setting necessary parameters in accordance with the instruction given on the screen In addition to this manual a supplementary manual is provided to explain functions and settings Ask our sales department refer overleaf for this supplementary manual This manual was written with the utmost care However if you have any question or inquiries concerning the product please feel free to ...

Page 2: ... S51M Two 2 Main housing angle brackets for the bottom backside Two 2 Main housing angle brackets for the side Four 4 Securing screws Two 2 D sub connector 9 pin D sub male M2 6 lock screw for serial interface of IV S51M One 1 17 pin terminal connector One 1 23 pin terminal connector One 1 Instruction manual ...

Page 3: ...rature high humidity dusty or corrosive environments or if excessive vibration or impact occurs Install the equipment only as described in the manual An improper installation may cause the equipment to fail breakdown or malfunction Never leave wire cuttings or any other foreign matter lying about A fire breakdown or malfunction may result from inappropriate objects left near the equip ment 2 Wirin...

Page 4: ...s the battery may explode and seriously injure people nearby Prohibit Do not disassemble or modify the camera Fires breakdowns or malfunctions may occur if the camera is disassembled Caution Turn OFF the power source before connecting or disconnecting the IV S51M If you don t electric shocks malfunctions or breakdown may occur ...

Page 5: ...system selection expert Camera cable IV S30KC3 3m IV S30KC5 5m IV S30KC7 7m Standard lens IV S20L16 Standard camera IV S30C1 High speed camera IV S30C3 Camera cable IV S30KC3 3m IV S30KC5 5m Standard lens IV S20L16 Camera cable IV S30KC3 3m IV S30KC5 5m Micro high speed camera IV S30C4 Camera cable IV S30KC3 3m IV S30KC5 5m IV S30KC7 7m Micro camera IV S30C2 ø17 lens off the shelf product ø17 lens...

Page 6: ...high speed camera Camera cable For the details about the IV S50SPM and IV 08MP see the individual instruction manuals attached to the products For the details about the IV S30C1 C2 C3 C4 IV S30KC3 KC5 KC7 and IV S20L16 see the individual instruction manuals attached to the products When an IV monitor is connected When an IV monitor is connected the configuration of peripheral equipment is equal to...

Page 7: ...put terminal block LINK RX RGB ANALOG EXP TERMINATOR USB USB LAN IV MONITOR ONLY COM IV S51M POWER CAMERA2 CAMERA1 X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 X3 X2 X1 X0 C 0V 24V C HALT RDY Y15 Y14 Y13 Y12 Y11 Y10 Y9 Y8 Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 FG Mounting hole for angle bracket for mounting on backside Mounting hole for angle bracket for mounting on side Mounting hole for angle bracket for mounting...

Page 8: ...RA 1 Camera 2 connector CAMERA 2 This connector is used to connect a personal computer for communications general purpose serial I F or to connect programmable controller for a computer link This connector is used to connect external devices power supply module for lighting etc for communications general purpose serial I F Terminator termination resistance lamp When terminating resistance at RS 42...

Page 9: ...Fit the tab A of the IV 08MP in the notch part of the IV S51M To connect them press the IV S51M in place in the direction of the arrow so that the tab B is fit into the notch part Make sure that the connectors of both units are firmly connected IInsert two 2 main housing angle brackets supplied with IV 08MP as indicated below and fix them with two 2 securing screws supplied with IV 08MP Tab A Tab ...

Page 10: ...vertically placed and its bottom surface is secured to the mounting surface Mounting surface Main housing angle bracket LINK RX RGB ANALOG EXP TERMINATOR USB USB LAN IV MONITOR ONLY COM IV S51M POWER CAMERA2 CAMERA1 X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 X3 X2 X1 X0 C 0V 24V C HALT RDY Y15 Y14 Y13 Y12 Y11 Y10 Y9 Y8 Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 FG Secure the IV S51M to the mounting surface using four...

Page 11: ...ing surface using four 4 mounting holes of main housing angle brackets Mounting surface A Main housing angle brackets LINK RX RGB ANALOG EXP TERMINATOR USB USB LAN IV MONITOR ONLY COM IV S51M POWER CAMERA2 CAMERA1 X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 X3 X2 X1 X0 C 0 V 24V C HALT RDY Y15 Y14 Y13 Y12 Y11 Y10 Y9 Y8 Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 FG Securing positions of screws two positions at one side...

Page 12: ...unting surface Attach two 2 main housing angle brackets for the bottom backside to the backside surface of the IV S51M with securing screws two each M3 8 Main housing angle brackets Mounting surface A Main housing angle brackets Securing positions of screws 4 CONTROLLER IV S51M A arrow diagram ...

Page 13: ...3 5 Secure the IV S51M to the mounting surface using four 4 mounting holes of main housing angle brackets Main housing angle brackets 16 2 144 16 2 93 CONTROLLER IV S51M ...

Page 14: ...AMERA2 CAMERA1 X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 X3 X2 X1 X0 C 0V 24V C HALT RDY Y15 Y14 Y13 Y12 Y11 Y10 Y9 Y8 Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 FG External dimension of main housing angle bracket For the attachment to the side For the attachment to the bottom backside 2 55 8 15 93 2 ø3 5 2 ø4 5 80 105 75 80 2 10 11 95 26 17 7 6 5 95 15 15 2 ø4 5 2 ø3 5 Unit mm Unit mm ...

Page 15: ...ated as camera 2 It is possible to connect only one camera In this case you must have a camera connected to the camera 1 connector LINK RX RGB ANALOG EXP TERMINATOR USB USB LAN IV MONITOR ONLY COM IV S51M POWER CAMERA2 CAMERA1 X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 X3 X2 X1 X0 C 0V 24V C RDY HALT Y15 Y14 Y13 Y12 Y11 Y10 Y9 Y8 Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 FG Analog RGB monitor connector ANALOG RGB Co...

Page 16: ...tallation of the camera Leave enough space around the IV S51M In order to connect camera cables the IV monitor cable RGB monitor cable and Ethernet cable to the IV S51M the following space min is required Note Do not bend the camera cables repeatedly Make sure the installation location allows the enough space for the input output wires going to the I O terminal block and the power terminal block o...

Page 17: ...144 16 2 16 2 Provide the space by more than 10 mm 105 10 Mounting surface 105 133 7 7 3 Provide the space by more than 10 mm 136 4 126 4 100mm minimun USB LAN RGB IV MONITOR CAMERA When the IV S51M is horizontally placed make sure that the space of at least 10 mm is secured at the top and the backside of IV S51M When the IV S51M is mounted at the backside make sure that the space of at least 10 m...

Page 18: ...l This distance must be as short as possible Recommended distance less than 1 m Power supply terminal 24V TG terminal Note To improve the noise resistance of the constant voltage power supply to the IV S51M observe the following precautions Ground the FG terminal of the constant voltage power supply according to the class D class 3 grounding The power line between the IV S51M and the constant volt...

Page 19: ... it is energized Do not plug in or unplug the terminal block by pulling the wire Input output terminal block on the IV S51M X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 X3 X2 X1 X0 C 0V 24V C HALT RDY Y15 Y14 Y13 Y12 Y11 Y10 Y9 Y8 Y7 Y6 Y5 Y4 Y3 Y2 Y1 YO FG X5 X6 X7 X2 X1 X4 X0 X3 X13 X14 X15 X10 X9 X12 X8 X11 Input terminal INPUT COM Y5 Y6 Y7 Y2 Y1 Y4 Y0 Y3 Y13 Y14 Y15 Y10 Y9 Y12 Y8 Y11 Output termi...

Page 20: ...V DC 10 8V to 26 4V DC 80mA DC Photocoupler open connector 1 2V or less 80mA Photocoupler isolation 1 ms or less OFF to ON ON to OFF Rated input voltage Input voltage range Input voltage level Input current level Input impedance Response time Rated output voltage Load voltage range Rated max output current Output type ON voltage drop Isolation method Response time Wiring to the IV S51M X0 X15 Y0 Y...

Page 21: ...S51M 5 1 9 6 9 pin D sub female Communication standard Signal name Pin No Details Direction RS 232C Connector case 2 3 RD SD Received data personal computer IV S51M input output Frame ground RS 422 output input Transmitted data IV S51M personal computer Received data personal computer IV S51M Transmitted data IV S51M personal computer Signal ground SG TA TB RA RB FG 5 4 7 8 9 Serial interface on t...

Page 22: ...RD SG 1 2 3 7 1km or less RS 485 15m or less RS 232C Shielded twisted pair cable Transmitted data IV S51M personal computer Received data personal computer IV S51M Frame ground Personal computer FG TD RD SG Signal name Shielded twisted pair cable RS 232C RS 422 converter Z 101HE SHIELD RD RD FG TD RD RS SG 1 2 3 4 7 15m or less RS 232C Personal computer FG TD RD RS SG Signal name Connector case 4 ...

Page 23: ...the maximum communication cable length depends on the communication speed See item 3 for details Connect the input output terminals of the programmable controller to the input output terminals on the IV S51M See item 2 for details LINK RX RGB ANALOG EXP TERMINATOR USB USB LAN IV MONITOR ONLY COM IV S51M POWER CAMERA2 CAMERA1 X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 X3 X2 X1 X0 C 0V 24V C HALT RDY...

Page 24: ...４Ｘ１５ Commercially available analog RGB monitor Commercially available monitor cable 5 Connecting to the analog RGB monitor connector Connect an analog RGB monitor and the analog RGB monitor connector on the IV S51M with a commercially available RGB monitoar cable Pin arrangement of RGB monitor connector 6 Connecting to the extension connector Pin alignment of the extension is equal to the one of ...

Page 25: ...n the speed is prioritized Sub pixel Fixed and threshold value correction variation difference variation rate Expansion contraction area filter X Y correction rotation correction Rectangle circle oval polygon and free shape 64 object types No of camera to be connected Up to 2 cameras Image processing Gray binary conversion Binary threshold value Binary noise elimination Positional correction metho...

Page 26: ...gle workpiece multiple workpieces can be processed simultaneously Output Degree of match Object all the workpieces designated workpieces Output number of object detected Displaying measuring time monitoring illuminance crosshair cursor display switching language between Japanese and English Running screen lock function and change image display through freeze The number of projected parts interval ...

Page 27: ...or Trigger input parallel interface serial trigger and manual trigger for testing 24V 0V FG Parallel interface Serial interface RS 232C RS 422 2 wire system only used for lighting control RS 232C RS 422 2 wire system 4 wire system 2 4 to 115 2kbps upward calculator PLC Measurement start input CCD trigger Internal trigger External trigger Dimmer function lamp ON OFF LED shutter ON OFF halogen 4 sys...

Page 28: ...urement Measurement execution 1 0010 Outputs the numeric value result of the executed measurement Maximum 512 bytes Measurement execution 2 0011 Outputs the numeric value result of the executed measurement If the volume of the data exceeds 512 bytes it will be divided into packets Measurement execution 3 0012 Outputs the numeric value result of the last measurement If the volume of the data exceed...

Page 29: ... below 1 Measurement execution See 1 Outline 3 General Purpose Serial Data Flow 2 Processing other than measurement execution processing Reading the result data by dividing into packets 1 The functions are described in Optical system control function 2 Command specification and other details are described in Optical system control function IV S51M Receiving a command packet 0 Personal computer Tra...

Page 30: ... Station No 00 to 7F H 2 Processing code and text They depend on the contents of processing On abnormal termination no text is provided 3 Termination code The termination code is a 4 digit hexadecimal number When an output is sent through the general purpose serial I F 0000 H is sent on normal termination On abnormal termination a code is more than 0001 H The errors are described in the separate p...

Page 31: ...C SC CR H L Header 1 Processing code 2 Text 2 Checksum code 4 Terminator Response Station No RC RC RC RC SC SC CR H L H L Header 1 Termination code 3 Text 2 Processing code 2 Terminator Checksum code 4 2 Creating a checksum code The ASCII code for each data byte from the processing code to the end of text prior to the checksum code is added The lower 1 byte of this sum is divided into the upper 4 ...

Page 32: ...surement 2 Size inspection no individual workpiece Execution Station No 0 0 1 0 RC RC RC RC Object type camera SC SC CR H L H L No data H L Numeric value result Coordinate X Coordinate Y Coordinate X Coordinate Y Total area Registration 0 Registration 0 Registration 1 Registration 1 Registration 0 Example of HMI Output data general purpose serial F C1 BRT Packet 0 Measurement 1 Registration 0 Coor...

Page 33: ... Label 1 Center of gravity X Center of gravity Y Area for each workpiece Midpoint X Midpoint Y Registration 0 Registration 0 Registration 0 Registration 0 Registration 0 Label 2 Label 2 Label 2 Label 2 Label 2 Center of gravity X Center of gravity Y Example of HMI Output data general purpose serial Packet 0 Measurement 1 Registration 0 Total area 4 bytes Number of workpiece 2 bytes Label 0 Area fo...

Page 34: ...camera The result data of the measurement program will be divided into packets by each 512 bytes 128 data 4 bytes from the beginning and sent as the response Command Execution Station No 0 0 1 1 Object type camera SC SC CR H L No H L Output data general purpose serial F C1 BRT Packet 0 Measurement 1 Registration 0 7 1 bytes Registration 8 15 1 bytes The first measurement execution command is speci...

Page 35: ...he first measurement execution command is specified as 0 for the specified packet No Response Execution Station No 0 0 1 2 RC RC RC RC Object type Camera H L H L No C SC CR H L Numeric value result data Current packet No Final packet No 4 Result data reading 1 code 0110H Reads the numeric value result of the last measurement The result data of the measurement program will be divided into packets b...

Page 36: ...cket No Response Current packet No Final packet No Station No 0 1 1 1 SC SC CR H L 6 Result data reading 1 code 0112H Reads the arithmetic result of the last measurement The result data of the measurement program will be divided into packets by each 512 bytes 64 data 8 bytes double precision floating decimal point from the beginning and sent as the response Command Execution Station No 0 1 1 2 Obj...

Page 37: ...1 8 RC RC RC RC Object type Result H L 102 101 100 10 1 Illuminance Result SC SC CR 102 101 100 10 1 H L 8 Illuminance reading code 0119H Reads the amount of illuminance measured by illuminance monitor function and the evaluation result Command Camera Station No 0 1 1 8 SC SC CR No H L Response Illuminance Station No 0 1 1 8 RC RC RC RC Object type Result H L 102 101 100 10 1 Illuminance Result SC...

Page 38: ... SC CR No H L Response Illuminance Station No 0 1 1 8 RC RC RC RC Object type Result H L 102 101 100 10 1 2 pt Illuminance Result SC SC CR 102 101 100 10 1 H L 10 Self diagnosing code 0300H Checks for abnormalities of hardware at the image processing of IV S51M Diagnosis RAM related read after light FROM related system program checksum Command 0 3 0 0 SC SC CR H L Station No Response Station No 0 ...

Page 39: ... Y1 upper left Y coordinate 0 479 X2 lower right X coordinate 0 511 Y2 lower right Y coordinate 0 479 Response Station No F 0 0 0 SC SC CR H L Station No F 0 0 0 RC RC RC RC SC SC CR H L 1 1 10 1 1 10 H L X1 Y1 X2 Y 2 Station No F 0 0 1 SC SC CR H L Illuminance Station No F 0 0 1 RC RC RC RC SC SC CR H L 102 101 100 H L Illuminance 0 to 255 Station No F 0 0 3 SC SC CR H L 3 Parallel input reading ...

Page 40: ...15 0 OFF 1 ON Station No F 0 0 4 RC RC RC RC SC SC CR H L H L Response 5 Setting gain offset code F005H Change the gain contrast and the offset brightness of the specified camera Command Station No F 0 0 5 Preset value SC SC CR 102 101 100 H L Camera No 0 Camera 1 1 Camera 2 gain offset setting 0 gain 1 offset Preset value 0 to 255 Response Station No F 0 0 5 RC RC RC RC SC SC CR H L H L ...

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