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User’s Guide

English

Plastic bending machine

HRP/S

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Summary of Contents for HRP/S

Page 1: ...User s Guide English Plastic bending machine HRP S...

Page 2: ...tic bending machine HRP S 2007 SHANNON BV All rights reserved No part of this User s Guide may be photocopied altered or translated without prior written consent Information contained in this User s G...

Page 3: ...6 Installation 13 6 1 Assembly 13 6 2 Connecting compressed air 13 6 3 Connecting power cable 13 6 4Connecting foot switch 13 7 Operation 14 7 1 Preparation 14 7 2 Switching on heating elements 14 7 3...

Page 4: ...10 1 Safety measures 27 10 2 Lubrication points 27 10 2 1 Cylinder bearing bottom 27 10 2 2 Cylinder bearing top 27 10 2 3 Bearing blocks 28 10 3 Profiles 28 10 4 Water separator 28 10 4 1 Checking 2...

Page 5: ...ng and using the machine We want to keep in contact and to know how you find the HRP S We are always willing to advise on the use of the machine and its accessories SHANNON BV Turfschipper 11 13 2292...

Page 6: ...and making it possible to bend sheet up to 12 15 mm thickness The top frame is switched on independently of the control units and is controlled by an adjustable timer The working surface is made of s...

Page 7: ...r working pressure 6 bar coupling SMC quick action coupling Mechanical gradation of stop 0 1000 mm dimensions 220 machine dimensions 300 machine 2590x1300x1092 mm lxwxh 3390x1300x1092 mm lxwxh weight...

Page 8: ...use burns Allow hot parts to cool sufficiently at least 10 minutes before touching them Never touch the filaments or the reflectors when the machine is in operation Always wear close fitting clothing...

Page 9: ...ily out of use always remove the foot switch and keep it in a safe place Before use always check that all the pressure bars and heating elements in the top frame are firmly attached Only switch on tho...

Page 10: ...ing position By using the emergency stops the top frame lifts up Only use the emergency stop buttons in the following situations Risk of trapped limbs Defects in the timer so the machine fails to open...

Page 11: ...p frame Upper heating element Pressure bar Upperframe switch Stop Gradation Emergency stop button Foot switch Control unit Air timer unit and footswitch connection Bearing block Lower heating element...

Page 12: ...hine is fully closed At the end of the pre set time the top frame opens The counter is then returned to 0 A Connection foot switch B On off switch C Emergency button D Timer unit 5 4 TIMER UNIT There...

Page 13: ...nd 5 5 5 CONTROL UNITS The control unit contains an electronic controller that can be used to set the temperature of the filament H On off switch I Temperature adjustment J Connection to filaments K C...

Page 14: ...ciently long prongs on the forklift truck 6 2 CONNECTING COMPRESSED AIR 1 Check that all heating elements and pressure bars in the top frame are firmly attached 2 Check the air pressure in your system...

Page 15: ...lly 1 Switch on control unit with switch H see 5 5 page 12 7 3 SETTING TEMPERATURE The temperature of the filament can be set using the temperature control 1 When turning on the on off switch the disp...

Page 16: ...IR PRESSURE The pressure for the system is adjusted by the factory on the right value 6 bar Error message Meaning Solution E1 The wire is loose not connected Turn off the machine check the filament an...

Page 17: ...nts one at a time Switch H 3 Clear the working surface 4 Allow the heating elements to cool for at least 10 minutes 8 2 LOWER HEATING ELEMENT 1 Remove the strips of solid core material next to the hea...

Page 18: ...and the supporting prongs This prevents the notched nuts in the aluminium X profiles from binding 5 Hand tighten the socket head screws starting in the supporting prongs and then in the centre 6 Posit...

Page 19: ...support bar parallel to the front of the top frame so that you position the top filament above the bottom one 4 Tighten the support bar clamps again 5 Switch on the machine again as in Section 7 The u...

Page 20: ...Place a test piece of the plastic to be processed on the working surface 3 Lower the top frame by pressing the footswitch 5 Adjust the height of the filament using the adjusting nuts on the upper hea...

Page 21: ...Slide the stop into the desired position Hold the guide parallel to the front of the machine This stops the clamping blocks from binding 3 Tighten the handles Always ensure that the stop is placed in...

Page 22: ...ctor 4 Switch off the heating elements one at a time switch H page 12 5 Check that the heating elements and pressure bars are firmly attached to the top frame 9 2 LOWER HEATING ELEMENT 9 2 1 Removal 1...

Page 23: ...the socket head screws Use socket screw key no 5 9 2 2 Installation replacement When replacing a heating element with a different type first change the supporting prongs 1 Place the two supporting pro...

Page 24: ...in the centre 5 Connect the wires to the terminals on either side of the machine Insert the forked tongue under the rotary knob and tighten the knob firmly by hand Always use terminals of the same col...

Page 25: ...tely 20 cm clearance For positioning see Section 8 3 Remove the wires from the terminals only at the heating elements Never use pliers This could damage the terminals 4 Loosen the socket head screws o...

Page 26: ...pproximately 20 cm in the top frame by moving other heating elements and or pressure bars For positioning see Section 8 3 Place the heating element or the pressure bar diagonally in the top frame and...

Page 27: ...ine Insert the fork terminal under the rotary knob and tighten it firmly by hand Only for heating elements Always use the same colour terminals on both sides of the machine Never use pliers This could...

Page 28: ...ents and pressure bars in the top frame are firmly attached 5 Disengage the air connection 6 Remove the plug from the socket 10 2 LUBRICATION POINTS The following points should be lubricated with a dr...

Page 29: ...regularly Blow away loose dirt and brush them clean 10 4 WATER SEPARATOR Check if there is water in the water separator and remove it if necessary 10 4 1 Checking 1 Remove a number of solid core stri...

Page 30: ...late on the front of the machine 3 The drain nipple at the bottom of the water separator can now be reached through the hole in the base plate 4 Hold a container under the nipple and slowly open the n...

Page 31: ...re firmly attached 5 Allow the heating elements to cool for at least 10 minutes 11 2 TENSIONING 1 Turn the filament to the lowest position Only bottom heating 2 Hold the end of the wire on the right w...

Page 32: ...lock 4 Slide the spring off the expanding pin 5 Unscrew the expanding pin from the connection screw incl connection wire 6 Remove filament from the expanding pin and the wire pin 7 Slide a new filamen...

Page 33: ...12 Tighten the socket head screw Use socket screw key no 1 13 Switch on the machine and the control unit corresponding to the replaced filament switch H Then turn the temperature control I to the hig...

Page 34: ...he following safety precautions 1 Clear the working surface 2 Switch the control units off one by one switch H 3 Remove plug from socket 4 Allow the heating elements to cool for at least 10 minutes 12...

Page 35: ...in a variety of widths and with 1 or 2 filaments Heating elements with 2 filaments are suitable for heating wide zones and for obtaining a large radius Maximum number of heating elements bottom 4 Maxi...

Page 36: ...sheets from 0 3 2 mm Profile lengths 500 650 1000 and 1250 mm Ridge widths 1 to 10 mm Number of ridge widths single and double Special versions on request Mould In which to allow the bent product to c...

Page 37: ...eflectors with heating wire that is adjustable in height 2 upperreflectors pneumatic pressuresystem and stop all adjustable Easily extendable up to 8 regulating units with 4 under and 4 upperreflector...

Page 38: ...arranty on all parts with the exception of the filaments and or heating elements This warranty is inclusive of parts call out charge and labour The maximum replacement time for the control units is on...

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