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MRP4 / MRP5 / MRP6

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EM-4824 Rev.7

MINI-TOP ELECTRONIC ACTUATOR

(rotary type)

MODEL

MRP4/MRP5

/MRP6

INSTRUCTION MANUAL

BEFORE USE ....

Thank you for choosing M-System.  Before use, please check 
contents of the package you received as outlined below.
If you have any problems or questions with the product, 
please contact M-System’s Sales Office or representatives.

 PACKAGE INCLUDES:

 Mini-Top ........................................................................ (1)

The Mini-Top is not provided with a yoke or other compo-
nents required for mounting it to a valve.  They are to be 
provided by the user.

 MODEL NO.

Confirm that the model number described on the product is 
exactly what you ordered.

POINTS OF CAUTION

 CONFORMITY WITH EC DIRECTIVES

• This equipment is suitable for use in a Pollution Degree 

2 environment and in Measurement Category II, with the 
maximum switching voltage of 125V. (Applicable to the 
full-open/-closed signal only)

  Prior to installation, check that the insulation class of this 

unit satisfies the system requirements.

• Altitude up to 2000 meters
• The  equipment  must  be  installed  such  that  appropriate 

clearance and creepage distances are maintained to con-
form to CE requirements.  Failure to observe these re-
quirements may invalidate the CE conformance.

• Install  lightning  surge  protectors  for  those  wires  con

-

nected to remote location.  Refer to “LIGHTNING SURGE 

PROTECTION” section below.

 POWER INPUT RATING & OPERATIONAL RANGE

• Locate the power input rating marked on the product and 

confirm its operational range as indicated below:

 

Rating 100 – 120V AC: 90 – 132V, 47 – 66 Hz, approx. 25VA

  Rating 200 – 240V AC: 180 – 264V, 47 – 66 Hz, approx. 25VA

 

Rating 24V DC: 24V ±10%, approx. 0.6A

• A  fuse  of  the  following  rating  is  incorporated:  250V/1A 

time delay.

• A rush current 1.5 times as high as the above ratings can 

flow at the startup.

 GENERAL PRECAUTIONS

• Remove the power supply to the actuator before wiring to it.

 INSTALLATION

• Indoor, or outdoor where the MRP is NOT exposed to di

-

rect sunlight.

• Ambient temperature:  -5 to +55°C (23 to 131°F)
• Vibration: 0.5 G max.
• Install  the  MRP  where  you  can  reach  for  maintenance.  

Observe  at  the  minimum  of  15  centimeters  (6  inches) 

above the cover.

 OUTDOOR USE

• When installing the MRP outdoor or where it is exposed to 

rain or water drops, be sure to fasten the cable connector 
tightly and leave a slack of the cable.

• Do not mount the MRP in such direction that the output 

stem or cable connector is at the top of the MRP unit.

 ELECTRICAL CONNECTION

• With DC power type unit, power supply and signal lines 

are not isolated.  Use an isolator if needed.

• When  you  use  a  cable  other  than  the  standard  1-meter 

cable equipped with non-terminal box type unit and its 
extension distance is longer than that, use shielded cables 
for signal line, or install signal cables in a separate piping 
from power supply cables.

 LIGHTNING SURGE PROTECTION

• In order to protect the unit from lightning surges entering 

through cables, use of appropriate lightning surge protec-

tors  are  recommended.    For  24V  DC  power  supply  line, 

choose a surge protector with its maximum surge voltage 

40V or less between lines.  Recommended M-System mod

-

el: MDP-D24.

 PID CONTROLLER

• Choose PID parameters carefully so that the MV remains 

as stable as possible.  Unstable operations shorten the life 
of actuator and valve.

 O-RING, GASKET

• When  replacing  the  actuator  cover  after  adjustments, 

check that the O-ring is securely placed in the groove. 

• When  replacing  the  terminal  box  cover,  check  that  the 

gasket is in place.

 YOKE  DESIGN

• When a foreign object is caught in the valve, a torque 2 

times greater than the maximum rating could be gener-
ated.  Leave enough strength for mechanical components 
such like the yoke and stem.

• If the MRP is used on a steam line in temperature con

-

trol, it is possible that the MRP’s temperature rises higher 

than the ambient temperature due to transmission or ra-
diation via the steam piping, even when the ambient tem-
perature is within allowable range.

  Use a longer yoke to increase heat dissipation and apply 

insulating material.

 AND ....

• DO NOT loosen the screw fixing the potentiometer stem.  

Loosening it could cause a malfunction.

• DO NOT step onto the actuator.  DO NOT rest a heavy 

object on or against it.

Cable Connector

DO NOT Pull Tightly

Rugghölzli 2
CH - 5453 Busslingen

Tel. +41 (0)56 222 38 18

Fax +41 (0)56 222 10 12

[email protected]

www.sentronic.com

Produkte, Support und Service

SENTRONIC

AG

Summary of Contents for M-SYSTEM DANAGE

Page 1: ...h 0 Without 5 INPUT Current A 4 20 mA DC Input resistance 250 Ω Z Specify current See INPUT SPECIFICATIONS Voltage 6 1 5 V DC Input resistance approx 1 MΩ 0 Specify voltage See INPUT SPECIFICATIONS 6 CE MARKING C With 0 Without 7 POWER INPUT AC Power K3 100 120 V AC Operational voltage range 90 132 V 47 66 Hz Not selectable for CE L3 200 240 V AC Operational voltage range 180 264 V 47 66 Hz Not se...

Page 2: ...sed signals Limit switch contact Rating 125 V AC 0 75 A cos ø 1 30 V DC 0 6 A resistive load Mechanical life 3 10 7 cycles Maximum operation frequency 60 cycles min INSTALLATION Power consumption AC Approx 25 VA DC Approx 0 6 A Operating temperature 5 to 55 C 23 to 131 F Operating humidity 30 to 85 RH non condensing Vibration 0 5 G max Mounting position All directions Do not mount the actuator wit...

Page 3: ...or above 100 Limiters are set at approx 0 5 for the full closed side approx 100 5 for the full open side TERMINAL CONNECTIONS black 1 U V COM1 COM2 white 2 red 3 green 4 yellow 5 blue 6 gray 7 brown 8 1 to 8 Terminal No of terminal box Full open closed signals and forced open close signals are optional POWER INPUT POSITION OUTPUT 1 5V DC FULL OPEN or FULL CLOSED SIGNAL output stem turned CCW outpu...

Page 4: ...15 59 dia 22 87 67 2 64 12 0 043 sq 70 2 76 dia 0 MANUAL HANDLE STEM 6 24 sq 2 G 1 2 CONDUIT 4 M6 12 47 deep 90 deg pitch YOKE CONNECTION 110 4 33 136 5 35 199 7 83 16 63 YOKE SURFACE 35 1 38 60 2 36 7 5 30 23 91 34 134 20 79 32 5 1 28 Cable connector or leadwires not provided with terminal box TERMINAL BOX TYPE Rugghölzli 2 CH 5453 Busslingen Tel 41 0 56 222 38 18 Fax 41 0 56 222 10 12 mailbox se...

Page 5: ...COM2 CCW CW FULL OPEN or FULL CLOSED SIGNAL POSITION OUTPUT 1 5V DC POWER MODE SELECTOR POWER INPUT STATUS POT MOTOR LIMIT SW Full open closed signals and forced open close signals are optional Disregard the switching regulator circuit for DC power input Specifications are subject to change without notice Rugghölzli 2 CH 5453 Busslingen Tel 41 0 56 222 38 18 Fax 41 0 56 222 10 12 mailbox sentronic...

Page 6: ...eters 6 inches above the cover OUTDOOR USE When installing the MRP outdoor or where it is exposed to rain or water drops be sure to fasten the cable connector tightly and leave a slack of the cable Do not mount the MRP in such direction that the output stem or cable connector is at the top of the MRP unit ELECTRICAL CONNECTION With DC power type unit power supply and signal lines are not isolated ...

Page 7: ... life of the actuator FUSE A fuse is equipped for protection against overload current When you turn the power supply on check that the power LED is on If it is off check that the fuse is melted Replace it with a new one If the new fuse is melted again soon after it has been re placed there may be problems with the control PCB or the motor Contact M System or sales representative RE STARTING TIMER ...

Page 8: ...erse Actions Operation at Abnormally Low Input Power Indicator green with power supplied Input Indicator green with input applied Status Indicator red blinks in 2 sec intervals blinks in 0 5 sec intervals with mechanical lock detected Remark Turning adjustment potentiom eters and switches with a torque exceed ing their tolerance may destroy their stop pers Turn them carefully and stop where they h...

Page 9: ...EL MIN SPAN MAX SPAN MRP4 1 MRP5 1 45 90 MRP6 1 MRP4 2 90 180 MRP6 2 Standard Zero Position M i n i m u m s p a n M a x i m u m s p a n M a x i m u m O p e r a t i o n R a n g e 5 d e g 5 d e g Adjustable Zero Range Adjustable Span Range Figure 5 Minimum Maximum Span MRPx Bolts M5 Output Stem Coupling Yoke Valve Bonnet Figure 6 Example of the MRP Mounted to a Valve 1 Supply power to the MRP and ap...

Page 10: ...gnal COM2 COM1 COM2 POWER black 1 U V white 2 red 3 INPUT COM1 green 4 POSITION OUTPUT 1 5V DC yellow 5 blue 6 gray 7 brown 8 FULL OPEN or FULL CLOSED SIGNAL output stem turned CCW output stem turned CW FORCED OPEN CLOSE SIGNAL output stem turned CCW output stem turned CW OVERLOAD FULL CLOSED FULL CLOSED or OVERLOAD SIGNAL Remark The yellow wire must be left unconnected if the position output sign...

Page 11: ... The following explanation applies to reverse action For di rect action read the value in the brackets Remark Applying an over torque to the adjustments may destroy stoppers or other sections of them Use a small sized screwdriver and be sure to stop turning as soon as they hit the stoppers ADJUSTMENT PROCEDURE A Zero and Span Apply power supply voltage and 0 100 input Turn ZERO adjustment until th...

Page 12: ...and Check input signal Narrow the deadband ON Flash 0 5 sec Actuator mechanism is damaged Repair Overload cause by a foreign object caught in the valve Check the valve Control PCB damaged Repair or replace Wiring error at the motor or position sensor Check the connector Low power voltage or insufficient capacity Check the power supply ON OFF Flash 2 sec Abnormal input signal Check the input signal...

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