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MRP4 / MRP5 / MRP6

P. 7 / 8

EM-4824 Rev.7

MAINTENANCE

For effective use and longer life of the MRP, regular checking appropriate for its operating conditions are recommended.  Refer 

to the following table.

ITEM

CHECKING POINT

HOW TO PROCEED

Functioning

Apply input 0%, 50%, 100%, then back to 50%, 0%.

Check the actuator operations and positions at 
each input value.

Repair or calibration

Abnormal sound

No abnormal sound is heard during operation.

Repair or calibration

Connector
Leadwire

The connector is firmly connected.
No breakdown of leadwires.  
The insulation covers are not torn, not bruised.

Repair or calibration

Inside humidity, rust No condensation.  No rust.

If there is water inside, check the packing.

Remove water, dry the case and inside parts.  
Replace rusted parts.  Calibration.
If the packing is damaged, replace it.

Screws

Check that screws and bolts are securely fastened. Re-tighten them.

For repair or parts replacement, contact M-System or representatives.

 LUBRICATION

There is no need of oiling the MRP in normal operating conditions.

 REGULAR TEST RUNNING

If the valve is not frequently operated, run a test operation regularly (once a week, for example) to check proper functions.

TROUBLESHOOTING

TROUBLE

POWER

LED

INPUT

LED

STATUS

LED

POSSIBLE CAUSE

HOW TO PROCEED

No
function

ON

ON

Flash

2 sec

Abnormal input signal.
(No change over deadband)

Check input signal.
Narrow the deadband.

ON

----

Flash

0.5 sec

Actuator mechanism is damaged.

Repair

Overload cause by a foreign object caught 

in the valve.

Check the valve.

Control PCB damaged.

Repair or replace.

Wiring error at the motor or position sensor.

Check the connector.

Low power voltage or insufficient capacity. Check the power supply.

ON

OFF

Flash

2 sec

Abnormal input signal.

Check the input signal.

Wiring error at the input signal.

Check the connector and connecting section.

OFF

----

----

Wiring error at the power supply.

Check the connector and connecting section.

Abnormal power supply voltage.

Check the power supply.

Fuse melted.

Replace the fuse.

ON

----

ON

Malfunction by noise.

Turn off the power supply and restart.

Low power voltage or insufficient capacity. Check the power supply.

ON

----

OFF

Malfunction by noise.

Turn off the power supply and restart.

Low power voltage or insufficient capacity. Check the power supply.

Unstable functioning

Power voltage is low or fluctuating.

Check the power supply.

Unstable input signal.

Check the controller, cables.  Eliminate 
noise.

Position sensor damaged.

Replace the position sensor.

Stops in the middle of span
Slows down in the middle of span

Actuator mechanism is damaged.

Repair

Overload cause by a foreign object caught 

in the valve.

Check the valve.

---- Regardless of LED state.

For repair or parts replacement, contact M-System or representatives.

Rugghölzli 2
CH - 5453 Busslingen

Tel. +41 (0)56 222 38 18

Fax +41 (0)56 222 10 12

[email protected]

www.sentronic.com

Produkte, Support und Service

SENTRONIC

AG

Summary of Contents for M-SYSTEM DANAGE

Page 1: ...h 0 Without 5 INPUT Current A 4 20 mA DC Input resistance 250 Ω Z Specify current See INPUT SPECIFICATIONS Voltage 6 1 5 V DC Input resistance approx 1 MΩ 0 Specify voltage See INPUT SPECIFICATIONS 6 CE MARKING C With 0 Without 7 POWER INPUT AC Power K3 100 120 V AC Operational voltage range 90 132 V 47 66 Hz Not selectable for CE L3 200 240 V AC Operational voltage range 180 264 V 47 66 Hz Not se...

Page 2: ...sed signals Limit switch contact Rating 125 V AC 0 75 A cos ø 1 30 V DC 0 6 A resistive load Mechanical life 3 10 7 cycles Maximum operation frequency 60 cycles min INSTALLATION Power consumption AC Approx 25 VA DC Approx 0 6 A Operating temperature 5 to 55 C 23 to 131 F Operating humidity 30 to 85 RH non condensing Vibration 0 5 G max Mounting position All directions Do not mount the actuator wit...

Page 3: ...or above 100 Limiters are set at approx 0 5 for the full closed side approx 100 5 for the full open side TERMINAL CONNECTIONS black 1 U V COM1 COM2 white 2 red 3 green 4 yellow 5 blue 6 gray 7 brown 8 1 to 8 Terminal No of terminal box Full open closed signals and forced open close signals are optional POWER INPUT POSITION OUTPUT 1 5V DC FULL OPEN or FULL CLOSED SIGNAL output stem turned CCW outpu...

Page 4: ...15 59 dia 22 87 67 2 64 12 0 043 sq 70 2 76 dia 0 MANUAL HANDLE STEM 6 24 sq 2 G 1 2 CONDUIT 4 M6 12 47 deep 90 deg pitch YOKE CONNECTION 110 4 33 136 5 35 199 7 83 16 63 YOKE SURFACE 35 1 38 60 2 36 7 5 30 23 91 34 134 20 79 32 5 1 28 Cable connector or leadwires not provided with terminal box TERMINAL BOX TYPE Rugghölzli 2 CH 5453 Busslingen Tel 41 0 56 222 38 18 Fax 41 0 56 222 10 12 mailbox se...

Page 5: ...COM2 CCW CW FULL OPEN or FULL CLOSED SIGNAL POSITION OUTPUT 1 5V DC POWER MODE SELECTOR POWER INPUT STATUS POT MOTOR LIMIT SW Full open closed signals and forced open close signals are optional Disregard the switching regulator circuit for DC power input Specifications are subject to change without notice Rugghölzli 2 CH 5453 Busslingen Tel 41 0 56 222 38 18 Fax 41 0 56 222 10 12 mailbox sentronic...

Page 6: ...eters 6 inches above the cover OUTDOOR USE When installing the MRP outdoor or where it is exposed to rain or water drops be sure to fasten the cable connector tightly and leave a slack of the cable Do not mount the MRP in such direction that the output stem or cable connector is at the top of the MRP unit ELECTRICAL CONNECTION With DC power type unit power supply and signal lines are not isolated ...

Page 7: ... life of the actuator FUSE A fuse is equipped for protection against overload current When you turn the power supply on check that the power LED is on If it is off check that the fuse is melted Replace it with a new one If the new fuse is melted again soon after it has been re placed there may be problems with the control PCB or the motor Contact M System or sales representative RE STARTING TIMER ...

Page 8: ...erse Actions Operation at Abnormally Low Input Power Indicator green with power supplied Input Indicator green with input applied Status Indicator red blinks in 2 sec intervals blinks in 0 5 sec intervals with mechanical lock detected Remark Turning adjustment potentiom eters and switches with a torque exceed ing their tolerance may destroy their stop pers Turn them carefully and stop where they h...

Page 9: ...EL MIN SPAN MAX SPAN MRP4 1 MRP5 1 45 90 MRP6 1 MRP4 2 90 180 MRP6 2 Standard Zero Position M i n i m u m s p a n M a x i m u m s p a n M a x i m u m O p e r a t i o n R a n g e 5 d e g 5 d e g Adjustable Zero Range Adjustable Span Range Figure 5 Minimum Maximum Span MRPx Bolts M5 Output Stem Coupling Yoke Valve Bonnet Figure 6 Example of the MRP Mounted to a Valve 1 Supply power to the MRP and ap...

Page 10: ...gnal COM2 COM1 COM2 POWER black 1 U V white 2 red 3 INPUT COM1 green 4 POSITION OUTPUT 1 5V DC yellow 5 blue 6 gray 7 brown 8 FULL OPEN or FULL CLOSED SIGNAL output stem turned CCW output stem turned CW FORCED OPEN CLOSE SIGNAL output stem turned CCW output stem turned CW OVERLOAD FULL CLOSED FULL CLOSED or OVERLOAD SIGNAL Remark The yellow wire must be left unconnected if the position output sign...

Page 11: ... The following explanation applies to reverse action For di rect action read the value in the brackets Remark Applying an over torque to the adjustments may destroy stoppers or other sections of them Use a small sized screwdriver and be sure to stop turning as soon as they hit the stoppers ADJUSTMENT PROCEDURE A Zero and Span Apply power supply voltage and 0 100 input Turn ZERO adjustment until th...

Page 12: ...and Check input signal Narrow the deadband ON Flash 0 5 sec Actuator mechanism is damaged Repair Overload cause by a foreign object caught in the valve Check the valve Control PCB damaged Repair or replace Wiring error at the motor or position sensor Check the connector Low power voltage or insufficient capacity Check the power supply ON OFF Flash 2 sec Abnormal input signal Check the input signal...

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